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一種噴油式工件進給裝置的制作方法

文(wen)檔序號:11090417閱(yue)讀:608來源(yuan):國知(zhi)局
一種噴油式工件進給裝置的制造方法

本發明涉及(ji)工件進(jin)給(gei)(gei)裝(zhuang)置(zhi)(zhi)技術領域,具體涉及(ji)一種噴油式工件進(jin)給(gei)(gei)裝(zhuang)置(zhi)(zhi)。



背景技術:

現有的(de)(de)料(liao)斗在輸(shu)料(liao)時(shi),由于料(liao)斗內的(de)(de)工件數量眾(zhong)多(duo),容易發生(sheng)擁堵,導(dao)致料(liao)斗輸(shu)料(liao)不(bu)暢,影響效率(lv),現有的(de)(de)料(liao)斗一般都(dou)設有攪拌裝置(zhi),攪拌防止(zhi)工件擁堵,但攪拌裝置(zhi)在使(shi)用中(zhong)有很大的(de)(de)局限性,且不(bu)能使(shi)工件有序的(de)(de)輸(shu)送,而且目前(qian)的(de)(de)料(liao)斗控制不(bu)夠智能化,影響效率(lv)的(de)(de)提高。



技術實現要素:

為解決上(shang)述問(wen)題,本發明提供一種(zhong)噴油式(shi)工件進給裝(zhuang)置。

本發(fa)明采取的基礎方案(an)如(ru)下:

一(yi)種(zhong)噴油(you)(you)(you)式工(gong)件(jian)進(jin)(jin)(jin)給裝置,包(bao)括料斗(dou)、進(jin)(jin)(jin)油(you)(you)(you)管(guan)和進(jin)(jin)(jin)給管(guan)道(dao),所(suo)(suo)(suo)述(shu)料斗(dou)為圓筒形,且(qie)上(shang)(shang)端設有(you)(you)透明(ming)蓋,所(suo)(suo)(suo)述(shu)透明(ming)蓋與(yu)料斗(dou)可拆卸連接,所(suo)(suo)(suo)述(shu)進(jin)(jin)(jin)油(you)(you)(you)管(guan)設置在料斗(dou)底部(bu),進(jin)(jin)(jin)油(you)(you)(you)管(guan)一(yi)端與(yu)料斗(dou)連通,另一(yi)端與(yu)儲(chu)(chu)油(you)(you)(you)槽連通,儲(chu)(chu)油(you)(you)(you)槽中設有(you)(you)壓力(li)泵,向進(jin)(jin)(jin)油(you)(you)(you)管(guan)輸送(song)壓力(li)油(you)(you)(you),所(suo)(suo)(suo)述(shu)進(jin)(jin)(jin)給管(guan)道(dao)穿過料斗(dou),上(shang)(shang)端露出油(you)(you)(you)面(mian),所(suo)(suo)(suo)述(shu)料斗(dou)上(shang)(shang)還(huan)設有(you)(you)溢油(you)(you)(you)管(guan),溢油(you)(you)(you)管(guan)一(yi)端與(yu)料斗(dou)相(xiang)通,另一(yi)端與(yu)儲(chu)(chu)油(you)(you)(you)槽相(xiang)通,所(suo)(suo)(suo)述(shu)溢油(you)(you)(you)管(guan)的高(gao)度與(yu)油(you)(you)(you)面(mian)高(gao)度一(yi)致(zhi),所(suo)(suo)(suo)述(shu)進(jin)(jin)(jin)給管(guan)道(dao)上(shang)(shang)端設有(you)(you)漏斗(dou)。

本方(fang)案一種噴(pen)油式工件進給裝置的原理在(zai)于:

料(liao)斗(dou)中裝(zhuang)入(ru)一(yi)(yi)部分油(you)(you)(you)(you)料(liao),工(gong)(gong)件(jian)浸(jin)在油(you)(you)(you)(you)中,在儲油(you)(you)(you)(you)槽中裝(zhuang)有壓力泵,向進(jin)油(you)(you)(you)(you)管輸送壓力油(you)(you)(you)(you),在壓力作用下,穿過料(liao)斗(dou)中的(de)(de)(de)(de)(de)(de)存油(you)(you)(you)(you)以(yi)足夠(gou)大的(de)(de)(de)(de)(de)(de)速度從油(you)(you)(you)(you)面(mian)上升而形成噴柱,從而對油(you)(you)(you)(you)和(he)油(you)(you)(you)(you)中的(de)(de)(de)(de)(de)(de)工(gong)(gong)件(jian)產生了攪拌作用,將與噴柱碰撞(zhuang)的(de)(de)(de)(de)(de)(de)工(gong)(gong)件(jian)噴出(chu)油(you)(you)(you)(you)面(mian),沿著油(you)(you)(you)(you)柱的(de)(de)(de)(de)(de)(de)軌(gui)跡(ji)送入(ru)進(jin)給(gei)(gei)管道(dao)(dao),那些(xie)被(bei)(bei)噴起但沒能(neng)進(jin)入(ru)進(jin)給(gei)(gei)管道(dao)(dao)的(de)(de)(de)(de)(de)(de)工(gong)(gong)件(jian)則落回油(you)(you)(you)(you)中。進(jin)給(gei)(gei)管道(dao)(dao)上端的(de)(de)(de)(de)(de)(de)漏(lou)斗(dou)增加了進(jin)給(gei)(gei)管道(dao)(dao)的(de)(de)(de)(de)(de)(de)接受(shou)范(fan)圍,使(shi)被(bei)(bei)噴出(chu)油(you)(you)(you)(you)面(mian)的(de)(de)(de)(de)(de)(de)工(gong)(gong)件(jian)更容易進(jin)入(ru)到進(jin)給(gei)(gei)管道(dao)(dao)當中。一(yi)(yi)根與油(you)(you)(you)(you)面(mian)高(gao)度一(yi)(yi)致的(de)(de)(de)(de)(de)(de)溢油(you)(you)(you)(you)管保(bao)持(chi)了油(you)(you)(you)(you)面(mian)高(gao)度,并使(shi)多(duo)余(yu)的(de)(de)(de)(de)(de)(de)油(you)(you)(you)(you)流回儲油(you)(you)(you)(you)槽中。在工(gong)(gong)作過程中,可以(yi)透(tou)過料(liao)斗(dou)上端的(de)(de)(de)(de)(de)(de)透(tou)明蓋觀察進(jin)給(gei)(gei)裝(zhuang)置的(de)(de)(de)(de)(de)(de)工(gong)(gong)作情況(kuang)。

本方案產生的有益(yi)效果是:

利用(yong)簡單的(de)(de)結構(gou),在進行攪拌的(de)(de)同時(shi)完(wan)成了(le)工(gong)件的(de)(de)送(song)給,且不會造成工(gong)件堵(du)塞等問題,油的(de)(de)循環利用(yong)更(geng)加節省(sheng)材(cai)料,降低的(de)(de)運行成本(ben)。在工(gong)作過程中無需人工(gong)操作,方便快捷。

優選(xuan)方案一:作為(wei)對基礎(chu)方案的進一步優化,所述料斗底部(bu)為(wei)倒錐形。料斗底部(bu)為(wei)倒錐形有利于(yu)工(gong)件(jian)的集中,提高(gao)攪拌和送給(gei)的效率。

優(you)選方案二:作(zuo)為對基礎方案的進(jin)一(yi)步優(you)化,所述(shu)溢(yi)油管(guan)(guan)(guan)管(guan)(guan)(guan)口處(chu)設有(you)過濾網。在溢(yi)油管(guan)(guan)(guan)管(guan)(guan)(guan)口設置過濾網有(you)效防止工(gong)件進(jin)入溢(yi)油管(guan)(guan)(guan)中。

優選方案三:作為對基礎方案的(de)(de)進(jin)一步優化(hua),所(suo)述(shu)漏(lou)斗(dou)上(shang)設有漏(lou)油孔。當被噴出油面的(de)(de)工(gong)件沿著(zhu)油柱進(jin)入(ru)進(jin)給管道時(shi),大(da)量的(de)(de)油也(ye)會同時(shi)進(jin)入(ru),漏(lou)油孔可以使多余的(de)(de)油通過(guo)漏(lou)油孔回到(dao)料(liao)斗(dou)當中。

優(you)選方案四(si):作(zuo)為對基礎方案的(de)進(jin)(jin)一步優(you)化,所(suo)述進(jin)(jin)油管(guan)設(she)(she)有單向閥,單向閥由設(she)(she)置的(de)控制器(qi)控制間歇(xie)性工作(zuo)。控制器(qi)控制單向閥周期(qi)性的(de)導通,使進(jin)(jin)油管(guan)間歇(xie)性噴油,以使工件有序的(de)進(jin)(jin)入到(dao)進(jin)(jin)給管(guan)道內,防止工件擁(yong)堵。

附圖說明

圖(tu)1是本發明(ming)的結(jie)構(gou)示意(yi)圖(tu)。

具體實施方式

為了(le)使本(ben)技術領域的(de)人員(yuan)更(geng)好地理解本(ben)發(fa)明(ming)方案,下面結合附圖和具體實(shi)施方式對本(ben)發(fa)明(ming)作(zuo)進(jin)一(yi)步的(de)詳(xiang)細說明(ming)。

實施例基本如圖1所示:

一(yi)種噴油(you)(you)(you)(you)式(shi)工件進給(gei)裝(zhuang)置,包括料斗(dou)(dou)(dou)1、進油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)2和進給(gei)管(guan)(guan)(guan)(guan)(guan)道(dao)3,所(suo)述(shu)料斗(dou)(dou)(dou)1為圓筒形,料斗(dou)(dou)(dou)1底(di)部為倒錐形,且上(shang)(shang)(shang)端(duan)設(she)(she)(she)有(you)(you)透明蓋11,所(suo)述(shu)透明蓋11與(yu)料斗(dou)(dou)(dou)1可拆(chai)卸連接(jie),所(suo)述(shu)進油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)2設(she)(she)(she)置在料斗(dou)(dou)(dou)1底(di)部,進油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)2一(yi)端(duan)與(yu)料斗(dou)(dou)(dou)1連通(tong)(tong),另(ling)一(yi)端(duan)與(yu)儲油(you)(you)(you)(you)槽(cao)連通(tong)(tong),進油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)2內設(she)(she)(she)有(you)(you)過濾網,儲油(you)(you)(you)(you)槽(cao)中設(she)(she)(she)有(you)(you)壓力(li)(li)泵(beng),向(xiang)進油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)2輸(shu)送(song)壓力(li)(li)油(you)(you)(you)(you),進油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)2內還設(she)(she)(she)有(you)(you)單(dan)向(xiang)閥,單(dan)向(xiang)閥由(you)設(she)(she)(she)置的控(kong)制器控(kong)制間歇性工作(zuo),所(suo)述(shu)進給(gei)管(guan)(guan)(guan)(guan)(guan)道(dao)3穿過料斗(dou)(dou)(dou)1,上(shang)(shang)(shang)端(duan)露(lu)出油(you)(you)(you)(you)面(mian),所(suo)述(shu)料斗(dou)(dou)(dou)1上(shang)(shang)(shang)還設(she)(she)(she)有(you)(you)溢(yi)油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)4,溢(yi)油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)4一(yi)端(duan)與(yu)料斗(dou)(dou)(dou)1相通(tong)(tong),另(ling)一(yi)端(duan)與(yu)儲油(you)(you)(you)(you)槽(cao)相通(tong)(tong),溢(yi)油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)4與(yu)料斗(dou)(dou)(dou)1連通(tong)(tong)的管(guan)(guan)(guan)(guan)(guan)口處設(she)(she)(she)有(you)(you)過濾網5,所(suo)述(shu)溢(yi)油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)4的高度與(yu)油(you)(you)(you)(you)面(mian)高度一(yi)致,所(suo)述(shu)進給(gei)管(guan)(guan)(guan)(guan)(guan)道(dao)3上(shang)(shang)(shang)端(duan)設(she)(she)(she)有(you)(you)漏(lou)斗(dou)(dou)(dou)6,漏(lou)斗(dou)(dou)(dou)6上(shang)(shang)(shang)設(she)(she)(she)有(you)(you)漏(lou)油(you)(you)(you)(you)孔。

本實(shi)施(shi)例的具(ju)體工作過(guo)程為(wei):

料斗(dou)(dou)1中(zhong)(zhong)(zhong)裝(zhuang)(zhuang)(zhuang)入(ru)(ru)(ru)一(yi)部(bu)分油(you)(you)(you)(you)(you)(you)料,工(gong)(gong)(gong)件(jian)(jian)(jian)10浸在(zai)(zai)油(you)(you)(you)(you)(you)(you)中(zhong)(zhong)(zhong),進(jin)(jin)(jin)(jin)(jin)(jin)(jin)油(you)(you)(you)(you)(you)(you)管(guan)(guan)(guan)2中(zhong)(zhong)(zhong)的(de)(de)(de)(de)(de)過(guo)濾網對即(ji)將進(jin)(jin)(jin)(jin)(jin)(jin)(jin)入(ru)(ru)(ru)料斗(dou)(dou)1的(de)(de)(de)(de)(de)油(you)(you)(you)(you)(you)(you)進(jin)(jin)(jin)(jin)(jin)(jin)(jin)行(xing)過(guo)濾,防(fang)(fang)止工(gong)(gong)(gong)件(jian)(jian)(jian)殘(can)渣進(jin)(jin)(jin)(jin)(jin)(jin)(jin)入(ru)(ru)(ru)料斗(dou)(dou)。在(zai)(zai)儲油(you)(you)(you)(you)(you)(you)槽中(zhong)(zhong)(zhong)裝(zhuang)(zhuang)(zhuang)有(you)壓(ya)力泵,向進(jin)(jin)(jin)(jin)(jin)(jin)(jin)油(you)(you)(you)(you)(you)(you)管(guan)(guan)(guan)2輸送壓(ya)力油(you)(you)(you)(you)(you)(you),在(zai)(zai)壓(ya)力作(zuo)用下,穿過(guo)料斗(dou)(dou)1中(zhong)(zhong)(zhong)的(de)(de)(de)(de)(de)存油(you)(you)(you)(you)(you)(you)以足夠大(da)的(de)(de)(de)(de)(de)速度從油(you)(you)(you)(you)(you)(you)面(mian)(mian)上升而形成噴柱(zhu)(zhu),從而對油(you)(you)(you)(you)(you)(you)和油(you)(you)(you)(you)(you)(you)中(zhong)(zhong)(zhong)的(de)(de)(de)(de)(de)工(gong)(gong)(gong)件(jian)(jian)(jian)10產生了(le)攪拌作(zuo)用,將與(yu)(yu)噴柱(zhu)(zhu)碰撞的(de)(de)(de)(de)(de)工(gong)(gong)(gong)件(jian)(jian)(jian)10噴出油(you)(you)(you)(you)(you)(you)面(mian)(mian),沿著油(you)(you)(you)(you)(you)(you)柱(zhu)(zhu)的(de)(de)(de)(de)(de)軌跡送入(ru)(ru)(ru)進(jin)(jin)(jin)(jin)(jin)(jin)(jin)給(gei)(gei)(gei)管(guan)(guan)(guan)道3,那(nei)些(xie)被噴起(qi)但沒能進(jin)(jin)(jin)(jin)(jin)(jin)(jin)入(ru)(ru)(ru)進(jin)(jin)(jin)(jin)(jin)(jin)(jin)給(gei)(gei)(gei)管(guan)(guan)(guan)道的(de)(de)(de)(de)(de)工(gong)(gong)(gong)件(jian)(jian)(jian)10則落(luo)回油(you)(you)(you)(you)(you)(you)中(zhong)(zhong)(zhong)。控(kong)制器控(kong)制進(jin)(jin)(jin)(jin)(jin)(jin)(jin)油(you)(you)(you)(you)(you)(you)管(guan)(guan)(guan)2內(nei)單向閥(fa)周期性的(de)(de)(de)(de)(de)導通,使進(jin)(jin)(jin)(jin)(jin)(jin)(jin)油(you)(you)(you)(you)(you)(you)管(guan)(guan)(guan)2間歇性噴油(you)(you)(you)(you)(you)(you),以使工(gong)(gong)(gong)件(jian)(jian)(jian)10有(you)序的(de)(de)(de)(de)(de)進(jin)(jin)(jin)(jin)(jin)(jin)(jin)入(ru)(ru)(ru)到(dao)進(jin)(jin)(jin)(jin)(jin)(jin)(jin)給(gei)(gei)(gei)管(guan)(guan)(guan)道3內(nei),防(fang)(fang)止工(gong)(gong)(gong)件(jian)(jian)(jian)擁(yong)堵。進(jin)(jin)(jin)(jin)(jin)(jin)(jin)給(gei)(gei)(gei)管(guan)(guan)(guan)道3上端(duan)的(de)(de)(de)(de)(de)漏(lou)斗(dou)(dou)6增加(jia)了(le)進(jin)(jin)(jin)(jin)(jin)(jin)(jin)給(gei)(gei)(gei)管(guan)(guan)(guan)道3的(de)(de)(de)(de)(de)接受范圍(wei),使被噴出油(you)(you)(you)(you)(you)(you)面(mian)(mian)的(de)(de)(de)(de)(de)工(gong)(gong)(gong)件(jian)(jian)(jian)10更容易進(jin)(jin)(jin)(jin)(jin)(jin)(jin)入(ru)(ru)(ru)到(dao)進(jin)(jin)(jin)(jin)(jin)(jin)(jin)給(gei)(gei)(gei)管(guan)(guan)(guan)道3當(dang)中(zhong)(zhong)(zhong),落(luo)入(ru)(ru)(ru)漏(lou)斗(dou)(dou)6的(de)(de)(de)(de)(de)多(duo)余的(de)(de)(de)(de)(de)油(you)(you)(you)(you)(you)(you)透(tou)過(guo)漏(lou)油(you)(you)(you)(you)(you)(you)孔回到(dao)料斗(dou)(dou)1中(zhong)(zhong)(zhong)。一(yi)根與(yu)(yu)油(you)(you)(you)(you)(you)(you)面(mian)(mian)高(gao)度一(yi)致的(de)(de)(de)(de)(de)溢油(you)(you)(you)(you)(you)(you)管(guan)(guan)(guan)4保持了(le)油(you)(you)(you)(you)(you)(you)面(mian)(mian)高(gao)度,管(guan)(guan)(guan)口的(de)(de)(de)(de)(de)過(guo)濾網5對流進(jin)(jin)(jin)(jin)(jin)(jin)(jin)溢油(you)(you)(you)(you)(you)(you)管(guan)(guan)(guan)4的(de)(de)(de)(de)(de)油(you)(you)(you)(you)(you)(you)進(jin)(jin)(jin)(jin)(jin)(jin)(jin)行(xing)過(guo)濾,防(fang)(fang)止工(gong)(gong)(gong)件(jian)(jian)(jian)10進(jin)(jin)(jin)(jin)(jin)(jin)(jin)入(ru)(ru)(ru)。并使多(duo)余的(de)(de)(de)(de)(de)油(you)(you)(you)(you)(you)(you)流回儲油(you)(you)(you)(you)(you)(you)槽中(zhong)(zhong)(zhong)。在(zai)(zai)工(gong)(gong)(gong)作(zuo)過(guo)程(cheng)中(zhong)(zhong)(zhong),可以透(tou)過(guo)料斗(dou)(dou)1上端(duan)的(de)(de)(de)(de)(de)透(tou)明蓋(gai)11觀察(cha)進(jin)(jin)(jin)(jin)(jin)(jin)(jin)給(gei)(gei)(gei)裝(zhuang)(zhuang)(zhuang)置的(de)(de)(de)(de)(de)工(gong)(gong)(gong)作(zuo)情況。

以上(shang)所述的(de)(de)僅是本發明的(de)(de)實施例,方案中公知的(de)(de)具(ju)體(ti)結(jie)構及特(te)性等(deng)常識在此未作(zuo)過多描述。應(ying)當指出(chu),對于本領域(yu)的(de)(de)技術人員來說,在不脫離(li)本發明結(jie)構的(de)(de)前提下(xia),還可以作(zuo)出(chu)若(ruo)干變形和改進,這些也應(ying)該視為本發明的(de)(de)保護范圍,這些都不會影響(xiang)本發明實施的(de)(de)效果和專利的(de)(de)實用性。

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