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一種銅鋁復合焊接端子及其制造設備和制造方法與流程

文(wen)檔序號:39426822發布日期(qi):2024-09-20 22:24閱讀:來源:國(guo)知局

技術特征:

1.一種(zhong)銅(tong)鋁(lv)(lv)復合焊接端子,其特征(zheng)在于:包括鋁(lv)(lv)層板(ban)塊(1)和銅(tong)層板(ban)塊(2),鋁(lv)(lv)層板(ban)塊(1)與銅(tong)層板(ban)塊(2)焊接組成銅(tong)鋁(lv)(lv)復合板(ban),銅(tong)鋁(lv)(lv)復合板(ban)一端開設(she)有連接通孔(3),銅(tong)鋁(lv)(lv)復合板(ban)另一端設(she)有焊接區域(4)。

2.一(yi)(yi)種(zhong)銅鋁復合焊(han)接端子(zi)(zi)制造設(she)(she)(she)備,用(yong)于(yu)(yu)制造如權(quan)利要求1所(suo)述(shu)的一(yi)(yi)種(zhong)銅鋁復合焊(han)接端子(zi)(zi),其特征在于(yu)(yu):包括焊(han)接臺(5),所(suo)述(shu)焊(han)接臺(5)上(shang)設(she)(she)(she)有(you)物(wu)(wu)(wu)料(liao)傳(chuan)(chuan)(chuan)送(song)輥(gun)組(zu)件(jian)(jian)一(yi)(yi)(500)和(he)(he)物(wu)(wu)(wu)料(liao)傳(chuan)(chuan)(chuan)送(song)輥(gun)組(zu)件(jian)(jian)二(501),物(wu)(wu)(wu)料(liao)傳(chuan)(chuan)(chuan)送(song)輥(gun)組(zu)件(jian)(jian)一(yi)(yi)(500)和(he)(he)物(wu)(wu)(wu)料(liao)傳(chuan)(chuan)(chuan)送(song)輥(gun)組(zu)件(jian)(jian)二(501)分(fen)別用(yong)于(yu)(yu)傳(chuan)(chuan)(chuan)送(song)銅板(ban)(ban)(ban)條(tiao)(508)和(he)(he)鋁板(ban)(ban)(ban)條(tiao)(509),物(wu)(wu)(wu)料(liao)傳(chuan)(chuan)(chuan)送(song)輥(gun)組(zu)件(jian)(jian)一(yi)(yi)(500)上(shang)沿其傳(chuan)(chuan)(chuan)送(song)方向(xiang)依次設(she)(she)(she)有(you)銅板(ban)(ban)(ban)熱(re)軋(ya)機(ji)(ji)(502)、銅板(ban)(ban)(ban)降溫(wen)倉(503)、銅板(ban)(ban)(ban)冷軋(ya)機(ji)(ji)(504)、銅板(ban)(ban)(ban)切段機(ji)(ji)(505)、爆炸軋(ya)制機(ji)(ji)組(zu)(506)、沖孔折彎機(ji)(ji)(507)和(he)(he)端子(zi)(zi)切割機(ji)(ji)(508),物(wu)(wu)(wu)料(liao)傳(chuan)(chuan)(chuan)送(song)輥(gun)組(zu)件(jian)(jian)二(501)沿其傳(chuan)(chuan)(chuan)送(song)方向(xiang)依次設(she)(she)(she)有(you)鋁板(ban)(ban)(ban)熱(re)軋(ya)機(ji)(ji)(5010)、鋁板(ban)(ban)(ban)降溫(wen)倉(5011)、鋁板(ban)(ban)(ban)冷軋(ya)機(ji)(ji)(5012)、鋁板(ban)(ban)(ban)切段機(ji)(ji)(5013)和(he)(he)轉向(xiang)轉盤(pan)組(zu)件(jian)(jian)(5014)。

3.根據權利(li)要求2所述的(de)一(yi)(yi)(yi)種銅鋁復合(he)焊接(jie)(jie)(jie)(jie)(jie)端子制造設(she)備,其特征在于(yu):所述轉(zhuan)(zhuan)向(xiang)轉(zhuan)(zhuan)盤(pan)組件(5014)包括開設(she)在焊接(jie)(jie)(jie)(jie)(jie)臺(5)上(shang)(shang)(shang)(shang)(shang)的(de)轉(zhuan)(zhuan)盤(pan)滑(hua)(hua)槽(cao)(5015),轉(zhuan)(zhuan)盤(pan)滑(hua)(hua)槽(cao)(5015)內轉(zhuan)(zhuan)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)有(you)(you)電(dian)(dian)動(dong)(dong)(dong)(dong)絲(si)(si)(si)杠(gang)(gang)一(yi)(yi)(yi)(5016),電(dian)(dian)動(dong)(dong)(dong)(dong)絲(si)(si)(si)杠(gang)(gang)一(yi)(yi)(yi)(5016)上(shang)(shang)(shang)(shang)(shang)螺(luo)(luo)紋連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)有(you)(you)絲(si)(si)(si)杠(gang)(gang)螺(luo)(luo)母(mu)(mu)一(yi)(yi)(yi)(5017),絲(si)(si)(si)杠(gang)(gang)螺(luo)(luo)母(mu)(mu)一(yi)(yi)(yi)(5017)滑(hua)(hua)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)在轉(zhuan)(zhuan)盤(pan)滑(hua)(hua)槽(cao)(5015)內,絲(si)(si)(si)杠(gang)(gang)螺(luo)(luo)母(mu)(mu)一(yi)(yi)(yi)(5017)上(shang)(shang)(shang)(shang)(shang)固(gu)定(ding)(ding)連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)有(you)(you)臺體(ti)收納筒(tong)(5018),臺體(ti)收納筒(tong)(5018)內上(shang)(shang)(shang)(shang)(shang)下滑(hua)(hua)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)有(you)(you)電(dian)(dian)動(dong)(dong)(dong)(dong)支(zhi)撐柱(zhu)(5019),電(dian)(dian)動(dong)(dong)(dong)(dong)支(zhi)撐柱(zhu)(5019)上(shang)(shang)(shang)(shang)(shang)轉(zhuan)(zhuan)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)有(you)(you)轉(zhuan)(zhuan)盤(pan)主(zhu)體(ti)(5000),轉(zhuan)(zhuan)盤(pan)主(zhu)體(ti)(5000)內轉(zhuan)(zhuan)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)有(you)(you)電(dian)(dian)動(dong)(dong)(dong)(dong)絲(si)(si)(si)杠(gang)(gang)二(5001),電(dian)(dian)動(dong)(dong)(dong)(dong)絲(si)(si)(si)杠(gang)(gang)二(5001)上(shang)(shang)(shang)(shang)(shang)螺(luo)(luo)紋連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)有(you)(you)絲(si)(si)(si)杠(gang)(gang)螺(luo)(luo)母(mu)(mu)二(5002),絲(si)(si)(si)杠(gang)(gang)螺(luo)(luo)母(mu)(mu)二(5002)滑(hua)(hua)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)在轉(zhuan)(zhuan)盤(pan)主(zhu)體(ti)(5000)的(de)螺(luo)(luo)母(mu)(mu)導向(xiang)槽(cao)(5003)內,絲(si)(si)(si)杠(gang)(gang)螺(luo)(luo)母(mu)(mu)二(5002)上(shang)(shang)(shang)(shang)(shang)固(gu)定(ding)(ding)連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)有(you)(you)夾(jia)持(chi)板一(yi)(yi)(yi)(5004),夾(jia)持(chi)板一(yi)(yi)(yi)(5004)上(shang)(shang)(shang)(shang)(shang)固(gu)定(ding)(ding)連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)有(you)(you)l型支(zhi)架(5006),l型支(zhi)架(5006)上(shang)(shang)(shang)(shang)(shang)轉(zhuan)(zhuan)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)有(you)(you)電(dian)(dian)動(dong)(dong)(dong)(dong)絲(si)(si)(si)杠(gang)(gang)三(san)(5005),電(dian)(dian)動(dong)(dong)(dong)(dong)絲(si)(si)(si)杠(gang)(gang)三(san)(5005)上(shang)(shang)(shang)(shang)(shang)螺(luo)(luo)紋連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)有(you)(you)絲(si)(si)(si)杠(gang)(gang)螺(luo)(luo)母(mu)(mu)三(san)(5007),絲(si)(si)(si)杠(gang)(gang)螺(luo)(luo)母(mu)(mu)三(san)(5007)上(shang)(shang)(shang)(shang)(shang)下滑(hua)(hua)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)(jie)(jie)(jie)在l型支(zhi)架(5006)上(shang)(shang)(shang)(shang)(shang),且其周向(xiang)上(shang)(shang)(shang)(shang)(shang)套設(she)有(you)(you)夾(jia)持(chi)板二(5008)。

4.根據權(quan)利要求2所(suo)述的一種(zhong)銅(tong)(tong)鋁(lv)復合(he)焊接(jie)端(duan)子制造設備(bei),其(qi)特征(zheng)在于:所(suo)述爆(bao)(bao)(bao)(bao)炸(zha)(zha)軋(ya)(ya)制機(ji)組(zu)(506)包括(kuo)爆(bao)(bao)(bao)(bao)炸(zha)(zha)輔助機(ji)構(6)和爆(bao)(bao)(bao)(bao)炸(zha)(zha)軋(ya)(ya)制機(ji)(5060),爆(bao)(bao)(bao)(bao)炸(zha)(zha)軋(ya)(ya)制機(ji)(5060)左右兩側均(jun)設有夾持(chi)固定(ding)組(zu)(5061),爆(bao)(bao)(bao)(bao)炸(zha)(zha)輔助機(ji)構(6)用(yong)于對(dui)(dui)銅(tong)(tong)板(ban)(ban)(ban)條(508)表面進行(xing)清潔,并向其(qi)上表面噴灑爆(bao)(bao)(bao)(bao)炸(zha)(zha)物,爆(bao)(bao)(bao)(bao)炸(zha)(zha)軋(ya)(ya)制機(ji)(5060)用(yong)于對(dui)(dui)堆疊的銅(tong)(tong)板(ban)(ban)(ban)條(508)和鋁(lv)板(ban)(ban)(ban)條(509)進行(xing)軋(ya)(ya)制使其(qi)形(xing)成(cheng)銅(tong)(tong)鋁(lv)復合(he)條,夾持(chi)固定(ding)組(zu)(5061)用(yong)于對(dui)(dui)銅(tong)(tong)板(ban)(ban)(ban)條(508)進行(xing)夾持(chi)定(ding)位。

5.根據權利要求4所(suo)述的一種銅鋁(lv)復合焊(han)接(jie)(jie)端(duan)子制造設(she)備,其特征在(zai)于:所(suo)述爆(bao)炸輔(fu)助機構(6)包(bao)括橫向(xiang)(xiang)導(dao)軌(gui)(gui)(600)、縱向(xiang)(xiang)導(dao)軌(gui)(gui)(601)和輔(fu)助執(zhi)(zhi)行機構(602),橫向(xiang)(xiang)導(dao)軌(gui)(gui)(600)固定(ding)(ding)連(lian)接(jie)(jie)在(zai)焊(han)接(jie)(jie)臺(tai)(5)上,縱向(xiang)(xiang)導(dao)軌(gui)(gui)(601)滑動連(lian)接(jie)(jie)在(zai)橫向(xiang)(xiang)導(dao)軌(gui)(gui)(600)上,輔(fu)助執(zhi)(zhi)行機構(602)滑動連(lian)接(jie)(jie)在(zai)縱向(xiang)(xiang)導(dao)軌(gui)(gui)(601)上,輔(fu)助執(zhi)(zhi)行機構(602)上固定(ding)(ding)連(lian)接(jie)(jie)有(you)進給件,進給件工作端(duan)安裝有(you)輔(fu)助執(zhi)(zhi)行塊(603)。

6.根據(ju)權(quan)利要求5所(suo)述的(de)一(yi)種銅鋁復合焊接(jie)(jie)端(duan)(duan)子(zi)制造設(she)備,其特征在于:所(suo)述輔助執(zhi)(zhi)行塊(kuai)(603)包括執(zhi)(zhi)行塊(kuai)殼(ke)(ke)體(6030),執(zhi)(zhi)行塊(kuai)殼(ke)(ke)體(6030)為(wei)n型結構,執(zhi)(zhi)行塊(kuai)殼(ke)(ke)體(6030)內(nei)開(kai)設(she)有兩對(dui)稱布置(zhi)的(de)部(bu)件(jian)(jian)安裝腔(qiang)(qiang)(6031)和兩對(dui)稱布置(zhi)的(de)儲(chu)粉(fen)腔(qiang)(qiang)(6032),儲(chu)粉(fen)腔(qiang)(qiang)(6032)出(chu)口端(duan)(duan)螺紋連接(jie)(jie)有出(chu)粉(fen)筒(tong)(6033),出(chu)粉(fen)筒(tong)(6033)底面設(she)有若(ruo)干(gan)均勻布置(zhi)的(de)單向(xiang)出(chu)粉(fen)孔(6034),儲(chu)粉(fen)腔(qiang)(qiang)(6032)頂部(bu)開(kai)設(she)有進(jin)氣通道,進(jin)氣通道內(nei)設(she)有單向(xiang)閥(fa),部(bu)件(jian)(jian)安裝腔(qiang)(qiang)(6031)內(nei)固定連接(jie)(jie)有導向(xiang)桿件(jian)(jian)(6035),導向(xiang)桿件(jian)(jian)(6035)上上下(xia)滑動(dong)(dong)(dong)連接(jie)(jie)有t型活塞(6036),t型活塞(6036)工(gong)作端(duan)(duan)滑動(dong)(dong)(dong)連接(jie)(jie)在儲(chu)粉(fen)腔(qiang)(qiang)(6032)內(nei),t型活塞(6036)遠離(li)儲(chu)粉(fen)腔(qiang)(qiang)(6032)的(de)一(yi)端(duan)(duan)固定連接(jie)(jie)有電動(dong)(dong)(dong)楔形塊(kuai)(6037),t型活塞(6036)上套設(she)有復位彈性件(jian)(jian)(6038),部(bu)件(jian)(jian)安裝腔(qiang)(qiang)(6031)內(nei)轉動(dong)(dong)(dong)連接(jie)(jie)有兩對(dui)稱布置(zhi)的(de)中間(jian)齒輪(lun)(6039),中間(jian)齒輪(lun)(6039)的(de)兩側分別嚙合有楔形齒條(tiao)(604)和l型齒條(tiao)(6040),楔形齒條(tiao)(604)可(ke)與電動(dong)(dong)(dong)楔形塊(kuai)(6037)相(xiang)互配合,l型齒條(tiao)(6040)遠離(li)中間(jian)齒輪(lun)(6039)的(de)一(yi)端(duan)(duan)滑動(dong)(dong)(dong)連接(jie)(jie)有表面清潔吸(xi)附頭(6041);

7.根(gen)據(ju)權利(li)要求2所述的(de)一種銅(tong)鋁(lv)復(fu)合(he)焊接端(duan)(duan)子(zi)制(zhi)造設備,其特征在于:所述物(wu)料(liao)(liao)(liao)(liao)傳(chuan)送(song)輥組件一(500)輸(shu)出端(duan)(duan)設有導(dao)料(liao)(liao)(liao)(liao)板(ban)(ban)(7),導(dao)料(liao)(liao)(liao)(liao)板(ban)(ban)(7)遠離物(wu)料(liao)(liao)(liao)(liao)傳(chuan)送(song)輥組件一(500)的(de)一端(duan)(duan)位于物(wu)料(liao)(liao)(liao)(liao)分類(lei)箱(xiang)(700)上方,物(wu)料(liao)(liao)(liao)(liao)分類(lei)箱(xiang)(700)用于對(dui)物(wu)料(liao)(liao)(liao)(liao)傳(chuan)送(song)輥組件一(500)輸(shu)出的(de)復(fu)合(he)條余料(liao)(liao)(liao)(liao)段(duan)和(he)若(ruo)干成品銅(tong)鋁(lv)復(fu)合(he)焊接端(duan)(duan)子(zi)進(jin)行(xing)分類(lei)。

8.根據(ju)權利要求7所(suo)述的(de)一(yi)種銅鋁(lv)復合焊接(jie)端(duan)子(zi)制造設(she)備,其特征在于:所(suo)述物料分類箱(xiang)(700)的(de)漏斗口處滑動連(lian)接(jie)有(you)(you)篩網(7000),篩網(7000)下方(fang)設(she)有(you)(you)緩(huan)沖組件(jian)(701),緩(huan)沖組件(jian)(701)底(di)部鉸鏈連(lian)接(jie)有(you)(you)質檢(jian)攝像頭(7001)和剔除(chu)機械手(shou)(7002),剔除(chu)機械手(shou)(7002)與(yu)質檢(jian)攝像頭(7001)電連(lian)接(jie),物料分類箱(xiang)(700)上開設(she)有(you)(you)剔除(chu)口(7028),質檢(jian)攝像頭(7001)和剔除(chu)機械手(shou)(7002)下方(fang)設(she)有(you)(you)端(duan)子(zi)存儲組件(jian)(702);

9.根據(ju)權利要求(qiu)8所述的(de)(de)一種銅鋁(lv)復合焊接(jie)端(duan)子制(zhi)造(zao)設備,其(qi)特征在于(yu):所述緩沖(chong)組(zu)件(701)包括(kuo)兩(liang)(liang)對稱布置的(de)(de)緩沖(chong)斜(xie)板(ban)(7010),緩沖(chong)斜(xie)板(ban)(7010)轉(zhuan)動(dong)連接(jie)在物(wu)料分類(lei)箱(700)內,緩沖(chong)斜(xie)板(ban)(7010)一端(duan)與(yu)物(wu)料分類(lei)箱(700)內壁(bi)之(zhi)間通過斜(xie)板(ban)緩沖(chong)彈性件(7011)連接(jie),物(wu)料分類(lei)箱(700)內轉(zhuan)動(dong)連接(jie)有(you)兩(liang)(liang)對稱布置的(de)(de)彎桿(gan)(7012),彎桿(gan)(7012)上套設有(you)抵接(jie)桿(gan)(7013),抵接(jie)桿(gan)(7013)用于(yu)與(yu)緩沖(chong)斜(xie)板(ban)(7010)相互配合。

10.一種銅(tong)鋁(lv)復(fu)合焊接(jie)端(duan)子(zi)制(zhi)造(zao)方法(fa),用于利(li)用如(ru)權利(li)要求2-9任(ren)一項(xiang)所(suo)述的(de)銅(tong)鋁(lv)復(fu)合焊接(jie)端(duan)子(zi)制(zhi)造(zao)設備(bei)制(zhi)造(zao)銅(tong)鋁(lv)復(fu)合焊接(jie)端(duan)子(zi),其特征在于:包括以(yi)下步驟:


技術總結
本發明提供了一種銅鋁復合焊接端子及其制造設備和制造方法,涉及汽車焊接端子技術領域,包括鋁層板塊和銅層板塊,鋁層板塊與銅層板塊焊接組成銅鋁復合板,銅鋁復合板一端開設有連接通孔,銅鋁復合板另一端設有焊接區域。本發明銅鋁復合端子相較于傳統的銅鋁端子從頭部材料是銅,尾部材料是鋁的管狀設計變為上層是鋁下層是銅的扁平狀設計,焊接時鋁導線和鋁層板塊接觸,避免了異種金屬焊接的各種問題,降低了焊接成本及端子的開發成本,提升了焊接處的機械性能及電性能,下層金屬是銅,可以滿足接觸點銅?銅接觸導電,避免了接觸點電阻過大燒蝕等風險,扁平狀設計避免了壓接尾部較大的弊端,能更好的滿足高壓線束空間布置的要求。

技術研發人員:馮偉,王勇攀,黃亮,王亞芳,馬良,劉虓鵬,段斌
受保護的技術使用者:鶴壁天海環球電器有限公司
技術研發日:
技術公布日:2024/9/19
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