中文字幕无码日韩视频无码三区

一種銅鋁復合焊接端子及其制造設備和制造方法與流程

文(wen)檔(dang)序號:39426822發布日期:2024-09-20 22:24閱(yue)讀:11來源:國知局
一種銅鋁復合焊接端子及其制造設備和制造方法與流程

本(ben)發(fa)明(ming)涉及汽(qi)車焊接(jie)端(duan)子(zi),具(ju)體為(wei)一種(zhong)銅鋁復合焊接(jie)端(duan)子(zi)及其制造設(she)備和制造方法。


背景技術:

1、新能源汽車的(de)快速發展以及輕量化需求的(de)提出,使得鋁導線(xian)在汽車線(xian)束(shu)領域的(de)應用處于快速增長的(de)階段,現有的(de)鋁導線(xian)和端(duan)子連接存在如(ru)下(xia)弊病:

2、1、若采用(yong)鋁(lv)(lv)(lv)端(duan)(duan)(duan)子(zi):則(ze)(ze)會出現(xian)如“鋁(lv)(lv)(lv)端(duan)(duan)(duan)子(zi)強度(du)(du)和硬度(du)(du)無法(fa)滿足使用(yong)要求(qiu)”、“鋁(lv)(lv)(lv)端(duan)(duan)(duan)子(zi)在高溫下會產生(sheng)蠕變,從而影響使用(yong)性能”和“若采用(yong)鋁(lv)(lv)(lv)端(duan)(duan)(duan)子(zi),由(you)于最終連接(jie)(jie)部(bu)件通常為銅(tong)部(bu)件,則(ze)(ze)此時(shi)鋁(lv)(lv)(lv)端(duan)(duan)(duan)子(zi)與連接(jie)(jie)部(bu)件的接(jie)(jie)觸(chu)(chu)(chu)點為銅(tong)-鋁(lv)(lv)(lv)接(jie)(jie)觸(chu)(chu)(chu)傳導電(dian)流,銅(tong)鋁(lv)(lv)(lv)接(jie)(jie)觸(chu)(chu)(chu)時(shi)間久了會出現(xian)接(jie)(jie)觸(chu)(chu)(chu)電(dian)阻(zu)升(sheng)高,溫度(du)(du)升(sheng)高,腐蝕(shi)加劇的情況(kuang)”等問題;

3、2、若采用銅(tong)(tong)端(duan)子:由于銅(tong)(tong)端(duan)子表面(mian)的清(qing)潔度及(ji)鍍層會影(ying)響焊(han)接效果,無形中加(jia)大了銅(tong)(tong)端(duan)子和鋁(lv)導(dao)線的焊(han)接難(nan)度、焊(han)接成(cheng)本(ben)及(ji)端(duan)子設計成(cheng)本(ben);

4、3、若(ruo)采(cai)用(yong)銅(tong)(tong)鋁(lv)端(duan)子(zi)(zi):目前(qian)用(yong)的(de)(de)(de)銅(tong)(tong)鋁(lv)端(duan)子(zi)(zi),是(shi)采(cai)用(yong)摩擦(ca)(ca)焊(han)接(jie)工(gong)藝(yi)生(sheng)產出來的(de)(de)(de),銅(tong)(tong)鋁(lv)端(duan)子(zi)(zi)頭部(bu)材(cai)料是(shi)銅(tong)(tong),尾部(bu)材(cai)料是(shi)鋁(lv),受制于摩擦(ca)(ca)焊(han)接(jie)的(de)(de)(de)工(gong)藝(yi)過(guo)程,目前(qian)銅(tong)(tong)鋁(lv)端(duan)子(zi)(zi)只能(neng)做成管狀的(de)(de)(de),價格昂貴,且由(you)于是(shi)管狀設計在壓(ya)接(jie)過(guo)程中存在壓(ya)接(jie)尾部(bu)較大的(de)(de)(de)弊(bi)端(duan)(現(xian)有(you)的(de)(de)(de)銅(tong)(tong)鋁(lv)端(duan)子(zi)(zi)的(de)(de)(de)管狀設計可(ke)參考現(xian)有(you)技(ji)術(shu)201620769161.1圖(tu)1所(suo)示),從而導致(zhi)很多(duo)時候不(bu)能(neng)滿足(zu)高(gao)壓(ya)線束空間布置的(de)(de)(de)要求(qiu)。


技術實現思路

1、本(ben)發明提供一(yi)種(zhong)銅(tong)(tong)(tong)鋁(lv)(lv)復合焊(han)接(jie)(jie)(jie)(jie)端(duan)子(zi)(zi)(zi)及其制(zhi)造設(she)(she)備和(he)制(zhi)造方法(fa),用以解(jie)決上述提出(chu)的(de)(de)(de)若采(cai)用鋁(lv)(lv)端(duan)子(zi)(zi)(zi):則(ze)會(hui)出(chu)現(xian)如(ru)“鋁(lv)(lv)端(duan)子(zi)(zi)(zi)強度和(he)硬度無法(fa)滿足(zu)(zu)使(shi)用要求(qiu)”、“鋁(lv)(lv)端(duan)子(zi)(zi)(zi)在(zai)高(gao)溫下會(hui)產生蠕變,從而影響(xiang)使(shi)用性能(neng)”和(he)“若采(cai)用鋁(lv)(lv)端(duan)子(zi)(zi)(zi),由(you)于(yu)最(zui)終(zhong)連(lian)接(jie)(jie)(jie)(jie)部(bu)(bu)件(jian)(jian)通常為(wei)(wei)銅(tong)(tong)(tong)部(bu)(bu)件(jian)(jian),則(ze)此時(shi)鋁(lv)(lv)端(duan)子(zi)(zi)(zi)與(yu)連(lian)接(jie)(jie)(jie)(jie)部(bu)(bu)件(jian)(jian)的(de)(de)(de)接(jie)(jie)(jie)(jie)觸(chu)(chu)點為(wei)(wei)銅(tong)(tong)(tong)-鋁(lv)(lv)接(jie)(jie)(jie)(jie)觸(chu)(chu)傳導電流,銅(tong)(tong)(tong)鋁(lv)(lv)接(jie)(jie)(jie)(jie)觸(chu)(chu)時(shi)間久了(le)會(hui)出(chu)現(xian)接(jie)(jie)(jie)(jie)觸(chu)(chu)電阻升高(gao),溫度升高(gao),腐蝕加(jia)劇的(de)(de)(de)情況(kuang)”等問題;若采(cai)用銅(tong)(tong)(tong)端(duan)子(zi)(zi)(zi):由(you)于(yu)銅(tong)(tong)(tong)端(duan)子(zi)(zi)(zi)表面的(de)(de)(de)清潔度及鍍(du)層會(hui)影響(xiang)焊(han)接(jie)(jie)(jie)(jie)效果(guo),無形中(zhong)加(jia)大了(le)銅(tong)(tong)(tong)端(duan)子(zi)(zi)(zi)和(he)鋁(lv)(lv)導線(xian)(xian)的(de)(de)(de)焊(han)接(jie)(jie)(jie)(jie)難(nan)度、焊(han)接(jie)(jie)(jie)(jie)成(cheng)本(ben)及端(duan)子(zi)(zi)(zi)設(she)(she)計成(cheng)本(ben);和(he)若采(cai)用銅(tong)(tong)(tong)鋁(lv)(lv)端(duan)子(zi)(zi)(zi):目(mu)前用的(de)(de)(de)銅(tong)(tong)(tong)鋁(lv)(lv)端(duan)子(zi)(zi)(zi),是(shi)(shi)采(cai)用摩(mo)擦焊(han)接(jie)(jie)(jie)(jie)工藝生產出(chu)來(lai)的(de)(de)(de),銅(tong)(tong)(tong)鋁(lv)(lv)端(duan)子(zi)(zi)(zi)頭(tou)部(bu)(bu)材(cai)料(liao)是(shi)(shi)銅(tong)(tong)(tong),尾部(bu)(bu)材(cai)料(liao)是(shi)(shi)鋁(lv)(lv),受(shou)制(zhi)于(yu)摩(mo)擦焊(han)接(jie)(jie)(jie)(jie)的(de)(de)(de)工藝過(guo)程,目(mu)前銅(tong)(tong)(tong)鋁(lv)(lv)端(duan)子(zi)(zi)(zi)只能(neng)做成(cheng)管狀的(de)(de)(de),價格昂貴,且由(you)于(yu)是(shi)(shi)管狀設(she)(she)計在(zai)壓(ya)接(jie)(jie)(jie)(jie)過(guo)程中(zhong)存在(zai)壓(ya)接(jie)(jie)(jie)(jie)尾部(bu)(bu)較(jiao)大的(de)(de)(de)弊端(duan),從而導致很(hen)多(duo)時(shi)候不能(neng)滿足(zu)(zu)高(gao)壓(ya)線(xian)(xian)束空間布置的(de)(de)(de)要求(qiu)中(zhong)的(de)(de)(de)至少一(yi)項技術(shu)問題。

2、為解決(jue)上述技術問題(ti),本發(fa)明公開了一種(zhong)銅(tong)鋁(lv)(lv)(lv)復(fu)(fu)合焊(han)接端子,包括鋁(lv)(lv)(lv)層(ceng)(ceng)板(ban)(ban)(ban)塊(kuai)和銅(tong)層(ceng)(ceng)板(ban)(ban)(ban)塊(kuai),鋁(lv)(lv)(lv)層(ceng)(ceng)板(ban)(ban)(ban)塊(kuai)與銅(tong)層(ceng)(ceng)板(ban)(ban)(ban)塊(kuai)焊(han)接組(zu)成銅(tong)鋁(lv)(lv)(lv)復(fu)(fu)合板(ban)(ban)(ban),銅(tong)鋁(lv)(lv)(lv)復(fu)(fu)合板(ban)(ban)(ban)一端開設有(you)連接通孔,銅(tong)鋁(lv)(lv)(lv)復(fu)(fu)合板(ban)(ban)(ban)另(ling)一端設有(you)焊(han)接區域。

3、一(yi)種(zhong)銅鋁(lv)復合焊(han)接端子制造設(she)(she)(she)備(bei),包括焊(han)接臺,焊(han)接臺上(shang)設(she)(she)(she)有物(wu)料傳(chuan)(chuan)(chuan)送(song)(song)輥組(zu)(zu)件(jian)(jian)一(yi)和物(wu)料傳(chuan)(chuan)(chuan)送(song)(song)輥組(zu)(zu)件(jian)(jian)二(er),物(wu)料傳(chuan)(chuan)(chuan)送(song)(song)輥組(zu)(zu)件(jian)(jian)一(yi)和物(wu)料傳(chuan)(chuan)(chuan)送(song)(song)輥組(zu)(zu)件(jian)(jian)二(er)分別(bie)用于(yu)傳(chuan)(chuan)(chuan)送(song)(song)銅板(ban)(ban)條(tiao)和鋁(lv)板(ban)(ban)條(tiao),物(wu)料傳(chuan)(chuan)(chuan)送(song)(song)輥組(zu)(zu)件(jian)(jian)一(yi)上(shang)沿其傳(chuan)(chuan)(chuan)送(song)(song)方向依(yi)次(ci)設(she)(she)(she)有銅板(ban)(ban)熱(re)軋機(ji)、銅板(ban)(ban)降溫(wen)倉、銅板(ban)(ban)冷軋機(ji)、銅板(ban)(ban)切(qie)段機(ji)、爆炸軋制機(ji)組(zu)(zu)、沖(chong)孔折彎機(ji)和端子切(qie)割機(ji),物(wu)料傳(chuan)(chuan)(chuan)送(song)(song)輥組(zu)(zu)件(jian)(jian)二(er)沿其傳(chuan)(chuan)(chuan)送(song)(song)方向依(yi)次(ci)設(she)(she)(she)有鋁(lv)板(ban)(ban)熱(re)軋機(ji)、鋁(lv)板(ban)(ban)降溫(wen)倉、鋁(lv)板(ban)(ban)冷軋機(ji)、鋁(lv)板(ban)(ban)切(qie)段機(ji)和轉(zhuan)向轉(zhuan)盤組(zu)(zu)件(jian)(jian)。

4、優(you)選的,轉(zhuan)(zhuan)向轉(zhuan)(zhuan)盤(pan)組件包括(kuo)開設在(zai)焊接(jie)(jie)臺(tai)上(shang)(shang)(shang)的轉(zhuan)(zhuan)盤(pan)滑槽(cao),轉(zhuan)(zhuan)盤(pan)滑槽(cao)內轉(zhuan)(zhuan)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)有(you)電動(dong)(dong)(dong)(dong)絲(si)杠(gang)(gang)(gang)(gang)一(yi),電動(dong)(dong)(dong)(dong)絲(si)杠(gang)(gang)(gang)(gang)一(yi)上(shang)(shang)(shang)螺(luo)紋(wen)(wen)連(lian)(lian)(lian)接(jie)(jie)有(you)絲(si)杠(gang)(gang)(gang)(gang)螺(luo)母(mu)(mu)一(yi),絲(si)杠(gang)(gang)(gang)(gang)螺(luo)母(mu)(mu)一(yi)滑動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)在(zai)轉(zhuan)(zhuan)盤(pan)滑槽(cao)內,絲(si)杠(gang)(gang)(gang)(gang)螺(luo)母(mu)(mu)一(yi)上(shang)(shang)(shang)固(gu)定連(lian)(lian)(lian)接(jie)(jie)有(you)臺(tai)體收(shou)納(na)筒,臺(tai)體收(shou)納(na)筒內上(shang)(shang)(shang)下(xia)滑動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)有(you)電動(dong)(dong)(dong)(dong)支(zhi)(zhi)撐(cheng)柱,電動(dong)(dong)(dong)(dong)支(zhi)(zhi)撐(cheng)柱上(shang)(shang)(shang)轉(zhuan)(zhuan)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)有(you)轉(zhuan)(zhuan)盤(pan)主(zhu)(zhu)體,轉(zhuan)(zhuan)盤(pan)主(zhu)(zhu)體內轉(zhuan)(zhuan)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)有(you)電動(dong)(dong)(dong)(dong)絲(si)杠(gang)(gang)(gang)(gang)二(er),電動(dong)(dong)(dong)(dong)絲(si)杠(gang)(gang)(gang)(gang)二(er)上(shang)(shang)(shang)螺(luo)紋(wen)(wen)連(lian)(lian)(lian)接(jie)(jie)有(you)絲(si)杠(gang)(gang)(gang)(gang)螺(luo)母(mu)(mu)二(er),絲(si)杠(gang)(gang)(gang)(gang)螺(luo)母(mu)(mu)二(er)滑動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)在(zai)轉(zhuan)(zhuan)盤(pan)主(zhu)(zhu)體的螺(luo)母(mu)(mu)導向槽(cao)內,絲(si)杠(gang)(gang)(gang)(gang)螺(luo)母(mu)(mu)二(er)上(shang)(shang)(shang)固(gu)定連(lian)(lian)(lian)接(jie)(jie)有(you)夾(jia)(jia)持(chi)板(ban)(ban)(ban)一(yi),夾(jia)(jia)持(chi)板(ban)(ban)(ban)一(yi)上(shang)(shang)(shang)固(gu)定連(lian)(lian)(lian)接(jie)(jie)有(you)l型(xing)支(zhi)(zhi)架(jia),l型(xing)支(zhi)(zhi)架(jia)上(shang)(shang)(shang)轉(zhuan)(zhuan)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)有(you)電動(dong)(dong)(dong)(dong)絲(si)杠(gang)(gang)(gang)(gang)三,電動(dong)(dong)(dong)(dong)絲(si)杠(gang)(gang)(gang)(gang)三上(shang)(shang)(shang)螺(luo)紋(wen)(wen)連(lian)(lian)(lian)接(jie)(jie)有(you)絲(si)杠(gang)(gang)(gang)(gang)螺(luo)母(mu)(mu)三,絲(si)杠(gang)(gang)(gang)(gang)螺(luo)母(mu)(mu)三上(shang)(shang)(shang)下(xia)滑動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)在(zai)l型(xing)支(zhi)(zhi)架(jia)上(shang)(shang)(shang),且其周(zhou)向上(shang)(shang)(shang)套(tao)設有(you)夾(jia)(jia)持(chi)板(ban)(ban)(ban)二(er)。

5、優選的(de),爆炸軋制(zhi)機(ji)組(zu)(zu)包括(kuo)爆炸輔助機(ji)構(gou)和爆炸軋制(zhi)機(ji),爆炸軋制(zhi)機(ji)左(zuo)右兩側(ce)均(jun)設(she)有(you)夾持固定(ding)(ding)組(zu)(zu),爆炸輔助機(ji)構(gou)用(yong)于(yu)對銅(tong)板(ban)條(tiao)(tiao)表面進行(xing)(xing)(xing)清潔,并向其(qi)上(shang)表面噴灑爆炸物,爆炸軋制(zhi)機(ji)用(yong)于(yu)對堆疊的(de)銅(tong)板(ban)條(tiao)(tiao)和鋁板(ban)條(tiao)(tiao)進行(xing)(xing)(xing)軋制(zhi)使(shi)其(qi)形(xing)成銅(tong)鋁復合條(tiao)(tiao),夾持固定(ding)(ding)組(zu)(zu)用(yong)于(yu)對銅(tong)板(ban)條(tiao)(tiao)進行(xing)(xing)(xing)夾持定(ding)(ding)位(wei)。

6、優選的(de),爆炸(zha)輔(fu)(fu)助(zhu)機構(gou)(gou)(gou)包括橫向(xiang)(xiang)(xiang)(xiang)導(dao)(dao)軌(gui)(gui)、縱(zong)向(xiang)(xiang)(xiang)(xiang)導(dao)(dao)軌(gui)(gui)和(he)輔(fu)(fu)助(zhu)執(zhi)行(xing)(xing)機構(gou)(gou)(gou),橫向(xiang)(xiang)(xiang)(xiang)導(dao)(dao)軌(gui)(gui)固(gu)定(ding)連(lian)(lian)接在(zai)焊接臺上(shang),縱(zong)向(xiang)(xiang)(xiang)(xiang)導(dao)(dao)軌(gui)(gui)滑動連(lian)(lian)接在(zai)橫向(xiang)(xiang)(xiang)(xiang)導(dao)(dao)軌(gui)(gui)上(shang),輔(fu)(fu)助(zhu)執(zhi)行(xing)(xing)機構(gou)(gou)(gou)滑動連(lian)(lian)接在(zai)縱(zong)向(xiang)(xiang)(xiang)(xiang)導(dao)(dao)軌(gui)(gui)上(shang),輔(fu)(fu)助(zhu)執(zhi)行(xing)(xing)機構(gou)(gou)(gou)上(shang)固(gu)定(ding)連(lian)(lian)接有進給(gei)件,進給(gei)件工作端安裝(zhuang)有輔(fu)(fu)助(zhu)執(zhi)行(xing)(xing)塊(kuai)。

7、優選的(de)(de)(de)(de),輔助執行(xing)塊(kuai)包括(kuo)執行(xing)塊(kuai)殼體(ti),執行(xing)塊(kuai)殼體(ti)為n型(xing)(xing)(xing)結(jie)構,執行(xing)塊(kuai)殼體(ti)內開設(she)有(you)兩(liang)對(dui)稱(cheng)(cheng)布置(zhi)的(de)(de)(de)(de)部件安裝腔(qiang)和兩(liang)對(dui)稱(cheng)(cheng)布置(zhi)的(de)(de)(de)(de)儲(chu)粉(fen)腔(qiang),儲(chu)粉(fen)腔(qiang)出(chu)(chu)口端螺紋連(lian)(lian)(lian)接(jie)(jie)有(you)出(chu)(chu)粉(fen)筒,出(chu)(chu)粉(fen)筒底面(mian)設(she)有(you)若干均勻布置(zhi)的(de)(de)(de)(de)單(dan)(dan)向(xiang)(xiang)出(chu)(chu)粉(fen)孔,儲(chu)粉(fen)腔(qiang)頂部開設(she)有(you)進氣通道,進氣通道內設(she)有(you)單(dan)(dan)向(xiang)(xiang)閥,部件安裝腔(qiang)內固定連(lian)(lian)(lian)接(jie)(jie)有(you)導(dao)向(xiang)(xiang)桿件,導(dao)向(xiang)(xiang)桿件上上下滑動(dong)連(lian)(lian)(lian)接(jie)(jie)有(you)t型(xing)(xing)(xing)活塞(sai)(sai),t型(xing)(xing)(xing)活塞(sai)(sai)工作端滑動(dong)連(lian)(lian)(lian)接(jie)(jie)在儲(chu)粉(fen)腔(qiang)內,t型(xing)(xing)(xing)活塞(sai)(sai)遠(yuan)(yuan)離儲(chu)粉(fen)腔(qiang)的(de)(de)(de)(de)一端固定連(lian)(lian)(lian)接(jie)(jie)有(you)電動(dong)楔形塊(kuai),t型(xing)(xing)(xing)活塞(sai)(sai)上套設(she)有(you)復位彈性件,部件安裝腔(qiang)內轉動(dong)連(lian)(lian)(lian)接(jie)(jie)有(you)兩(liang)對(dui)稱(cheng)(cheng)布置(zhi)的(de)(de)(de)(de)中(zhong)間(jian)齒(chi)(chi)輪(lun)(lun),中(zhong)間(jian)齒(chi)(chi)輪(lun)(lun)的(de)(de)(de)(de)兩(liang)側分別嚙(nie)合(he)有(you)楔形齒(chi)(chi)條(tiao)和l型(xing)(xing)(xing)齒(chi)(chi)條(tiao),楔形齒(chi)(chi)條(tiao)可與電動(dong)楔形塊(kuai)相(xiang)互配合(he),l型(xing)(xing)(xing)齒(chi)(chi)條(tiao)遠(yuan)(yuan)離中(zhong)間(jian)齒(chi)(chi)輪(lun)(lun)的(de)(de)(de)(de)一端滑動(dong)連(lian)(lian)(lian)接(jie)(jie)有(you)表(biao)面(mian)清潔吸附頭;

8、輔助(zhu)執行(xing)塊底部設有電火花發生器(qi)。

9、優選的(de),物(wu)料(liao)傳送(song)輥組(zu)(zu)件一輸出端設有(you)導料(liao)板(ban),導料(liao)板(ban)遠離物(wu)料(liao)傳送(song)輥組(zu)(zu)件一的(de)一端位于物(wu)料(liao)分(fen)類箱上方,物(wu)料(liao)分(fen)類箱用(yong)于對物(wu)料(liao)傳送(song)輥組(zu)(zu)件一輸出的(de)復合條余料(liao)段和若干成品銅鋁復合焊接端子進(jin)行分(fen)類。

10、優選的,物(wu)料分類(lei)箱(xiang)的漏斗口處滑動(dong)連(lian)接有篩網,篩網下方設有緩沖(chong)組(zu)件,緩沖(chong)組(zu)件底部鉸鏈連(lian)接有質檢攝像(xiang)頭(tou)和剔(ti)除(chu)(chu)(chu)機(ji)械(xie)手,剔(ti)除(chu)(chu)(chu)機(ji)械(xie)手與(yu)質檢攝像(xiang)頭(tou)電連(lian)接,物(wu)料分類(lei)箱(xiang)上開設有剔(ti)除(chu)(chu)(chu)口,質檢攝像(xiang)頭(tou)和剔(ti)除(chu)(chu)(chu)機(ji)械(xie)手下方設有端子(zi)存儲組(zu)件;

11、端(duan)(duan)子(zi)存(cun)(cun)儲(chu)組(zu)件(jian)包括(kuo)吸(xi)(xi)附(fu)(fu)電(dian)磁(ci)(ci)鐵(tie)一(yi)和(he)(he)吸(xi)(xi)附(fu)(fu)電(dian)磁(ci)(ci)鐵(tie)二(er),吸(xi)(xi)附(fu)(fu)電(dian)磁(ci)(ci)鐵(tie)一(yi)和(he)(he)吸(xi)(xi)附(fu)(fu)電(dian)磁(ci)(ci)鐵(tie)二(er)均與(yu)質檢攝(she)像(xiang)頭(tou)電(dian)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie),吸(xi)(xi)附(fu)(fu)電(dian)磁(ci)(ci)鐵(tie)一(yi)和(he)(he)吸(xi)(xi)附(fu)(fu)電(dian)磁(ci)(ci)鐵(tie)二(er)通過連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)彈性件(jian)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie),吸(xi)(xi)附(fu)(fu)電(dian)磁(ci)(ci)鐵(tie)二(er)固定(ding)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)在(zai)端(duan)(duan)子(zi)存(cun)(cun)儲(chu)箱(xiang)底部,端(duan)(duan)子(zi)存(cun)(cun)儲(chu)箱(xiang)內設(she)有端(duan)(duan)子(zi)存(cun)(cun)儲(chu)腔(qiang),物料分類箱(xiang)內壁底部固定(ding)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)有兩對稱布置的楔(xie)形(xing)塊(kuai)(kuai)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)桿,楔(xie)形(xing)塊(kuai)(kuai)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)桿貫穿(chuan)端(duan)(duan)子(zi)存(cun)(cun)儲(chu)箱(xiang),楔(xie)形(xing)塊(kuai)(kuai)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)桿上固定(ding)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)有楔(xie)形(xing)塊(kuai)(kuai)一(yi),端(duan)(duan)子(zi)存(cun)(cun)儲(chu)箱(xiang)上滑動連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)有兩對稱布置的滑板(ban)(ban),滑板(ban)(ban)一(yi)端(duan)(duan)為弧形(xing),滑板(ban)(ban)另一(yi)端(duan)(duan)固定(ding)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)與(yu)楔(xie)形(xing)塊(kuai)(kuai)二(er),楔(xie)形(xing)塊(kuai)(kuai)一(yi)用(yong)于與(yu)楔(xie)形(xing)塊(kuai)(kuai)二(er)相(xiang)互(hu)配合。

12、優選的(de),緩(huan)沖(chong)(chong)組件(jian)包括兩(liang)對稱布置(zhi)的(de)緩(huan)沖(chong)(chong)斜(xie)(xie)板(ban),緩(huan)沖(chong)(chong)斜(xie)(xie)板(ban)轉動(dong)連接(jie)在(zai)物(wu)料(liao)(liao)(liao)分(fen)(fen)類箱(xiang)內,緩(huan)沖(chong)(chong)斜(xie)(xie)板(ban)一(yi)端與(yu)物(wu)料(liao)(liao)(liao)分(fen)(fen)類箱(xiang)內壁之間通(tong)過斜(xie)(xie)板(ban)緩(huan)沖(chong)(chong)彈(dan)性件(jian)連接(jie),物(wu)料(liao)(liao)(liao)分(fen)(fen)類箱(xiang)內轉動(dong)連接(jie)有(you)兩(liang)對稱布置(zhi)的(de)彎(wan)(wan)桿(gan),彎(wan)(wan)桿(gan)上套設有(you)抵接(jie)桿(gan),抵接(jie)桿(gan)用于(yu)與(yu)緩(huan)沖(chong)(chong)斜(xie)(xie)板(ban)相互配合。

13、一種銅(tong)鋁復合焊(han)接端子(zi)制造方(fang)法,包(bao)括以下(xia)步(bu)驟(zou):

14、步驟(zou)一:銅(tong)板(ban)條(tiao)在物料傳送(song)輥組(zu)件(jian)一的(de)傳送(song)下依次(ci)經過銅(tong)板(ban)熱(re)(re)軋(ya)(ya)(ya)機、銅(tong)板(ban)降溫倉(cang)、銅(tong)板(ban)冷軋(ya)(ya)(ya)機和銅(tong)板(ban)切(qie)段(duan)機完成(cheng)熱(re)(re)軋(ya)(ya)(ya)、降溫、冷軋(ya)(ya)(ya)和切(qie)斷的(de)流程最終形(xing)成(cheng)切(qie)段(duan)銅(tong)板(ban)條(tiao),同時鋁(lv)板(ban)條(tiao)依次(ci)經過鋁(lv)板(ban)熱(re)(re)軋(ya)(ya)(ya)機、鋁(lv)板(ban)降溫倉(cang)、鋁(lv)板(ban)冷軋(ya)(ya)(ya)機和鋁(lv)板(ban)切(qie)段(duan)機,依次(ci)被熱(re)(re)軋(ya)(ya)(ya)、降溫、冷軋(ya)(ya)(ya)和切(qie)段(duan)后最終形(xing)成(cheng)切(qie)段(duan)鋁(lv)板(ban)條(tiao);

15、步驟二(er):爆(bao)(bao)炸軋制機組對(dui)切(qie)(qie)段(duan)(duan)銅(tong)板條(tiao)進(jin)行表面(mian)清潔(jie)并在(zai)其上表面(mian)噴灑爆(bao)(bao)炸物,之后(hou)切(qie)(qie)段(duan)(duan)鋁(lv)板條(tiao)通過轉向轉盤組件被放(fang)置(zhi)在(zai)切(qie)(qie)段(duan)(duan)銅(tong)板條(tiao)上表面(mian),之后(hou)切(qie)(qie)段(duan)(duan)銅(tong)板條(tiao)和切(qie)(qie)段(duan)(duan)鋁(lv)板條(tiao)同步向前傳(chuan)送,并在(zai)傳(chuan)送的(de)過程中被引爆(bao)(bao)軋制最(zui)終形成銅(tong)鋁(lv)復合條(tiao);

16、步驟三:銅鋁復合條被傳送至沖(chong)(chong)孔(kong)折(zhe)彎(wan)機后(hou),沖(chong)(chong)孔(kong)折(zhe)彎(wan)機對其(qi)進行間隔性折(zhe)彎(wan),同(tong)時對其(qi)進行沖(chong)(chong)孔(kong)形(xing)成連接通孔(kong)和(he)焊接區域;

17、步驟(zou)四(si):折彎沖孔后的銅鋁(lv)(lv)復(fu)(fu)合條繼續向前(qian)運動至端子(zi)切(qie)(qie)割機,端子(zi)切(qie)(qie)割機基于(yu)預設(she)的端子(zi)形狀和尺寸(cun)對銅鋁(lv)(lv)復(fu)(fu)合條進行間隔性切(qie)(qie)割,最終形成一個鏤空復(fu)(fu)合條余料段和若(ruo)干成品銅鋁(lv)(lv)復(fu)(fu)合焊接端子(zi)。

18、下(xia)面通(tong)過(guo)附圖和實施(shi)例(li),對本發明的(de)(de)技術方案(an)做進一步的(de)(de)詳細描述。

19、與現有技(ji)術對比,本發明具備以下(xia)有益效果:

20、本(ben)(ben)發明采(cai)用(yong)(yong)(yong)銅(tong)(tong)(tong)鋁(lv)(lv)(lv)符(fu)合焊(han)接(jie)(jie)(jie)(jie)(jie)(jie)端(duan)(duan)(duan)子(zi)代替(ti)傳(chuan)統(tong)(tong)的(de)(de)(de)(de)(de)鋁(lv)(lv)(lv)端(duan)(duan)(duan)子(zi)和銅(tong)(tong)(tong)端(duan)(duan)(duan)子(zi),避免(mian)(mian)了(le)采(cai)用(yong)(yong)(yong)鋁(lv)(lv)(lv)端(duan)(duan)(duan)子(zi)時(shi)(shi)(shi)“鋁(lv)(lv)(lv)端(duan)(duan)(duan)子(zi)強度(du)(du)和硬度(du)(du)無法(fa)滿(man)(man)足(zu)(zu)使(shi)用(yong)(yong)(yong)要(yao)求(qiu)(qiu)”、“鋁(lv)(lv)(lv)端(duan)(duan)(duan)子(zi)在高(gao)(gao)溫下會產(chan)生(sheng)蠕變,從而影響使(shi)用(yong)(yong)(yong)性能”和“若采(cai)用(yong)(yong)(yong)鋁(lv)(lv)(lv)端(duan)(duan)(duan)子(zi),由(you)(you)于(yu)最終連(lian)接(jie)(jie)(jie)(jie)(jie)(jie)部件(jian)通常(chang)為(wei)(wei)銅(tong)(tong)(tong)部件(jian),則此時(shi)(shi)(shi)鋁(lv)(lv)(lv)端(duan)(duan)(duan)子(zi)與連(lian)接(jie)(jie)(jie)(jie)(jie)(jie)部件(jian)的(de)(de)(de)(de)(de)接(jie)(jie)(jie)(jie)(jie)(jie)觸(chu)點為(wei)(wei)銅(tong)(tong)(tong)-鋁(lv)(lv)(lv)接(jie)(jie)(jie)(jie)(jie)(jie)觸(chu)傳(chuan)導電(dian)流,銅(tong)(tong)(tong)鋁(lv)(lv)(lv)接(jie)(jie)(jie)(jie)(jie)(jie)觸(chu)時(shi)(shi)(shi)間久了(le)會出(chu)現接(jie)(jie)(jie)(jie)(jie)(jie)觸(chu)電(dian)阻升高(gao)(gao),溫度(du)(du)升高(gao)(gao),腐蝕加劇的(de)(de)(de)(de)(de)情(qing)況(kuang)”等問題(ti)(ti)的(de)(de)(de)(de)(de)出(chu)現,且避免(mian)(mian)了(le)采(cai)用(yong)(yong)(yong)銅(tong)(tong)(tong)端(duan)(duan)(duan)子(zi)時(shi)(shi)(shi)“由(you)(you)于(yu)銅(tong)(tong)(tong)端(duan)(duan)(duan)子(zi)表(biao)面的(de)(de)(de)(de)(de)清潔度(du)(du)及(ji)鍍層(ceng)會影響焊(han)接(jie)(jie)(jie)(jie)(jie)(jie)效果(guo),無形(xing)中加大了(le)銅(tong)(tong)(tong)端(duan)(duan)(duan)子(zi)和鋁(lv)(lv)(lv)導線(xian)的(de)(de)(de)(de)(de)焊(han)接(jie)(jie)(jie)(jie)(jie)(jie)難(nan)度(du)(du)、焊(han)接(jie)(jie)(jie)(jie)(jie)(jie)成本(ben)(ben)及(ji)端(duan)(duan)(duan)子(zi)設計成本(ben)(ben)”的(de)(de)(de)(de)(de)問題(ti)(ti),同時(shi)(shi)(shi)本(ben)(ben)發明的(de)(de)(de)(de)(de)銅(tong)(tong)(tong)鋁(lv)(lv)(lv)復合端(duan)(duan)(duan)子(zi)相較(jiao)于(yu)傳(chuan)統(tong)(tong)的(de)(de)(de)(de)(de)銅(tong)(tong)(tong)鋁(lv)(lv)(lv)端(duan)(duan)(duan)子(zi)形(xing)狀(zhuang)和構造(zao)上做出(chu)了(le)改變,從傳(chuan)統(tong)(tong)的(de)(de)(de)(de)(de)頭部材料是(shi)銅(tong)(tong)(tong),尾(wei)部材料是(shi)鋁(lv)(lv)(lv)的(de)(de)(de)(de)(de)管狀(zhuang)設計變為(wei)(wei)上層(ceng)是(shi)鋁(lv)(lv)(lv)下層(ceng)是(shi)銅(tong)(tong)(tong)的(de)(de)(de)(de)(de)扁平(ping)狀(zhuang)設計,焊(han)接(jie)(jie)(jie)(jie)(jie)(jie)時(shi)(shi)(shi)鋁(lv)(lv)(lv)導線(xian)和鋁(lv)(lv)(lv)層(ceng)板塊接(jie)(jie)(jie)(jie)(jie)(jie)觸(chu),避免(mian)(mian)了(le)異種金(jin)(jin)屬焊(han)接(jie)(jie)(jie)(jie)(jie)(jie)的(de)(de)(de)(de)(de)各種問題(ti)(ti),降(jiang)低了(le)過(guo)程控(kong)制成本(ben)(ben)及(ji)端(duan)(duan)(duan)子(zi)的(de)(de)(de)(de)(de)開發成本(ben)(ben),提升了(le)焊(han)接(jie)(jie)(jie)(jie)(jie)(jie)處的(de)(de)(de)(de)(de)機械性能及(ji)電(dian)性能,下層(ceng)金(jin)(jin)屬是(shi)銅(tong)(tong)(tong),可以滿(man)(man)足(zu)(zu)接(jie)(jie)(jie)(jie)(jie)(jie)觸(chu)點銅(tong)(tong)(tong)-銅(tong)(tong)(tong)接(jie)(jie)(jie)(jie)(jie)(jie)觸(chu)導電(dian),避免(mian)(mian)了(le)接(jie)(jie)(jie)(jie)(jie)(jie)觸(chu)點電(dian)阻過(guo)大,燒(shao)蝕等風險(xian),扁平(ping)狀(zhuang)設計避免(mian)(mian)了(le)壓接(jie)(jie)(jie)(jie)(jie)(jie)尾(wei)部較(jiao)大的(de)(de)(de)(de)(de)弊端(duan)(duan)(duan),從而能更好的(de)(de)(de)(de)(de)滿(man)(man)足(zu)(zu)高(gao)(gao)壓線(xian)束空間布置(zhi)的(de)(de)(de)(de)(de)要(yao)求(qiu)(qiu)。

當前第1頁1 2 
網友詢問留言 已有0條留言
  • 還沒有人留言評論。精彩留言會獲得點贊!
1