本發明涉及陶粒(li)，具體(ti)涉及一種多功能梅花形沸(fei)石尾礦輕質通孔陶粒(li)的生產方法。

背景技術：

在水質凈化過濾處理工(gong)藝中，需(xu)要使(shi)用(yong)(yong)大量的陶粒(li)(li)濾料，傳統(tong)使(shi)用(yong)(yong)的陶粒(li)(li)濾料是(shi)采用(yong)(yong)陶土(tu)、粘土(tu)和(he)粉(fen)煤(mei)灰等(deng)原(yuan)料，經造粒(li)(li)后(hou)高(gao)溫燒結而成。培(pei)育或種植各種苗(miao)木、花草(cao)和(he)蔬菜時，也常采用(yong)(yong)粉(fen)煤(mei)灰陶粒(li)(li)、粘土(tu)陶粒(li)(li)、頁(ye)巖陶粒(li)(li)和(he)花卉陶粒(li)(li)作為無土(tu)栽培(pei)基質。

粉煤(mei)灰(hui)陶(tao)粒(li)、粘土陶(tao)粒(li)和頁巖陶(tao)粒(li)是一(yi)種人造(zao)輕集(ji)料，采用(yong)優質黏土、頁巖或(huo)粉煤(mei)灰(hui)為主要原料，通過(guo)回轉窯(yao)高溫(wen)焙燒，經膨(peng)化而成，由于其內部呈蜂窩狀(zhuang)結構，因而具有輕質、高強、導熱系數低、吸水率小等特點，（詳見國家標準：GB/T 17431.1-2010 輕集(ji)料及(ji)其試驗方法）。

由于(yu)人造(zao)(zao)輕集料經過(guo)高溫焙燒后，其表(biao)(biao)面(mian)(mian)形成一層釉質，雖然人造(zao)(zao)輕集料內部呈蜂(feng)窩(wo)狀結(jie)構的(de)微(wei)孔(kong)，但是，內部蜂(feng)窩(wo)狀結(jie)構的(de)微(wei)孔(kong)是一種(zhong)(zhong)閉口孔(kong)，蜂(feng)窩(wo)狀結(jie)構的(de)微(wei)孔(kong)不(bu)僅彼此(ci)之(zhi)間不(bu)連通，而(er)且(qie)與外界(jie)相隔(ge)絕，吸水(shui)(shui)率較(jiao)低，人造(zao)(zao)輕集料內部幾乎不(bu)含有水(shui)(shui)分(fen)，將人造(zao)(zao)輕集料放進(jin)水(shui)(shui)體(ti)中(zhong)，只能漂浮(fu)于(yu)水(shui)(shui)的(de)表(biao)(biao)面(mian)(mian)，因此(ci)，人造(zao)(zao)輕集料只能撒在土(tu)壤的(de)表(biao)(biao)層，做(zuo)為一種(zhong)(zhong)裝飾，并不(bu)能直接用(yong)于(yu)種(zhong)(zhong)植各種(zhong)(zhong)苗木、花卉和蔬菜等(deng)植物，也不(bu)適用(yong)于(yu)水(shui)(shui)質凈化(hua)過(guo)濾處(chu)理工(gong)藝中(zhong)。

中國專(zhuan)利授(shou)權公告(gao)號：CN 102503539 B，授(shou)權公告(gao)日(ri)：2013年(nian)04月17日(ri)，名稱(cheng)為(wei)“圓(yuan)(yuan)球(qiu)形(xing)(xing)凹凸(tu)(tu)棒(bang)花(hua)(hua)卉(hui)陶(tao)粒(li)(li)(li)”，公開了(le)“一種(zhong)圓(yuan)(yuan)球(qiu)形(xing)(xing)凹凸(tu)(tu)棒(bang)花(hua)(hua)卉(hui)陶(tao)粒(li)(li)(li)，圓(yuan)(yuan)球(qiu)形(xing)(xing)凹凸(tu)(tu)棒(bang)花(hua)(hua)卉(hui)陶(tao)粒(li)(li)(li)由高粘凹凸(tu)(tu)棒(bang)石(shi)粘土(tu)(tu)粉(fen)、凹凸(tu)(tu)棒(bang)石(shi)粘土(tu)(tu)尾(wei)礦粉(fen)、紅色膨潤土(tu)(tu)粉(fen)、污(wu)泥(ni)、硅藻土(tu)(tu)尾(wei)礦粉(fen)和(he)稻殼粉(fen)組(zu)成。將圓(yuan)(yuan)球(qiu)形(xing)(xing)凹凸(tu)(tu)棒(bang)花(hua)(hua)卉(hui)陶(tao)粒(li)(li)(li)的配料經過混合、造(zao)粒(li)(li)(li)、焙(bei)燒(shao)、冷卻和(he)篩分包裝(zhuang)為(wei)圓(yuan)(yuan)球(qiu)形(xing)(xing)凹凸(tu)(tu)棒(bang)花(hua)(hua)卉(hui)陶(tao)粒(li)(li)(li)”。

中(zhong)國(guo)專利授(shou)權(quan)公(gong)告(gao)號：CN 100423808 C，授(shou)權(quan)公(gong)告(gao)日：2008年10月08日，名稱(cheng)為“凹(ao)凸(tu)(tu)棒(bang)(bang)陶(tao)(tao)粒(li)濾(lv)(lv)料(liao)的生產(chan)方(fang)法(fa)”，公(gong)開(kai)了“一種(zhong)凹(ao)凸(tu)(tu)棒(bang)(bang)陶(tao)(tao)粒(li)濾(lv)(lv)料(liao)的生產(chan)方(fang)法(fa)，其技術方(fang)案的要點是(shi)，凹(ao)凸(tu)(tu)棒(bang)(bang)陶(tao)(tao)粒(li)濾(lv)(lv)料(liao)的生產(chan)方(fang)法(fa)是(shi)：配料(liao)、磨(mo)粉、造粒(li)、焙燒、篩分、包裝為成品。凹(ao)凸(tu)(tu)棒(bang)(bang)陶(tao)(tao)粒(li)濾(lv)(lv)料(liao)是(shi)由(you)凹(ao)凸(tu)(tu)棒(bang)(bang)石粘土、煤矸石和火山灰組成”。

圓球(qiu)(qiu)形(xing)陶(tao)粒制備工藝：⑴先(xian)將(jiang)(jiang)粉(fen)(fen)狀配(pei)料(liao)加(jia)入(ru)已經運轉(zhuan)的(de)(de)(de)造(zao)粒機中，用配(pei)制好(hao)的(de)(de)(de)高(gao)壓霧(wu)狀水(shui)溶液(ye)噴灑(sa)在(zai)(zai)(zai)粉(fen)(fen)狀配(pei)料(liao)內，高(gao)壓霧(wu)狀水(shui)溶液(ye)沾(zhan)粘(zhan)在(zai)(zai)(zai)粉(fen)(fen)狀配(pei)料(liao)的(de)(de)(de)表(biao)(biao)面，將(jiang)(jiang)粉(fen)(fen)狀配(pei)料(liao)緩慢加(jia)工成一(yi)(yi)種(zhong)直(zhi)徑小(xiao)(xiao)于(yu)0.5毫米的(de)(de)(de)小(xiao)(xiao)球(qiu)(qiu)，小(xiao)(xiao)球(qiu)(qiu)在(zai)(zai)(zai)造(zao)粒機內繼續滾動；⑵將(jiang)(jiang)配(pei)制好(hao)的(de)(de)(de)霧(wu)狀水(shui)溶液(ye)噴灑(sa)在(zai)(zai)(zai)小(xiao)(xiao)球(qiu)(qiu)的(de)(de)(de)表(biao)(biao)面，造(zao)粒機內的(de)(de)(de)小(xiao)(xiao)球(qiu)(qiu)在(zai)(zai)(zai)運轉(zhuan)過程(cheng)中得(de)到充分的(de)(de)(de)濕(shi)潤(run)，再將(jiang)(jiang)粉(fen)(fen)狀配(pei)料(liao)灑(sa)落在(zai)(zai)(zai)濕(shi)潤(run)的(de)(de)(de)小(xiao)(xiao)球(qiu)(qiu)的(de)(de)(de)表(biao)(biao)面，粉(fen)(fen)狀配(pei)料(liao)包裹(guo)沾(zhan)粘(zhan)在(zai)(zai)(zai)小(xiao)(xiao)球(qiu)(qiu)的(de)(de)(de)表(biao)(biao)面，小(xiao)(xiao)球(qiu)(qiu)的(de)(de)(de)體積在(zai)(zai)(zai)增大；⑶經過多次重復的(de)(de)(de)噴灑(sa)霧(wu)狀水(shui)溶液(ye)和將(jiang)(jiang)粉(fen)(fen)狀配(pei)料(liao)灑(sa)落在(zai)(zai)(zai)濕(shi)潤(run)的(de)(de)(de)小(xiao)(xiao)球(qiu)(qiu)的(de)(de)(de)表(biao)(biao)面，粉(fen)(fen)狀配(pei)料(liao)與霧(wu)狀水(shui)溶液(ye)在(zai)(zai)(zai)一(yi)(yi)層又一(yi)(yi)層的(de)(de)(de)包裹(guo)過程(cheng)中，促(cu)進(jin)小(xiao)(xiao)球(qiu)(qiu)的(de)(de)(de)體積得(de)到不斷的(de)(de)(de)增大，最終完成造(zao)粒的(de)(de)(de)全過程(cheng)，制備成一(yi)(yi)種(zhong)強(qiang)度比(bi)較高(gao)的(de)(de)(de)圓球(qiu)(qiu)形(xing)陶(tao)粒。

由于圓(yuan)(yuan)(yuan)球形(xing)(xing)(xing)顆粒內部結構非常密實(shi)，大(da)大(da)減(jian)少(shao)了(le)圓(yuan)(yuan)(yuan)球形(xing)(xing)(xing)顆粒有效的(de)比表面積，圓(yuan)(yuan)(yuan)球形(xing)(xing)(xing)顆粒的(de)比重(zhong)和堆積密度都比較大(da)。

經過焙燒(shao)后(hou)的圓球形陶粒內部(bu)結構更加(jia)緊密(mi)，雖然(ran)焙燒(shao)后(hou)的圓球形陶粒強度比較(jiao)(jiao)高，但是更加(jia)造成了(le)(le)有效(xiao)比表面積(ji)大(da)幅(fu)度的減小，比重和(he)堆積(ji)密(mi)度仍然(ran)是比較(jiao)(jiao)大(da)，從而大(da)大(da)降低了(le)(le)圓球形陶粒的吸附、凈(jing)化、過濾能力和(he)吸水(shui)率。

圓球形陶粒在焙燒過程中(zhong)，陶粒內部(bu)很難能完(wan)全(quan)燒透，將(jiang)沒(mei)有燒透的圓球形陶粒放入水(shui)中(zhong)會產生(sheng)爆裂和崩解，直接影響到水(shui)質凈化(hua)過濾效果。

經多(duo)次抽樣測試：市場上銷售的人造輕集(ji)料平(ping)均(jun)(jun)堆積密(mi)度≥800kg/m3,平(ping)均(jun)(jun)吸水率(lv)(lv)≤18％，圓球形凹(ao)凸(tu)棒花(hua)卉陶粒平(ping)均(jun)(jun)堆積密(mi)度≥850kg/m3,平(ping)均(jun)(jun)吸水率(lv)(lv)≤50％，凹(ao)凸(tu)棒陶粒濾(lv)料平(ping)均(jun)(jun)堆積密(mi)度≥950kg/m3,平(ping)均(jun)(jun)吸水率(lv)(lv)≤40％。

相比之下，這(zhe)幾種(zhong)陶粒的(de)堆積(ji)密(mi)度(du)都比較(jiao)大，造成有效的(de)比表(biao)面積(ji)比較(jiao)小(xiao)，吸水(shui)率比較(jiao)低，用(yong)戶希望能發(fa)明一種(zhong)吸附效果好(hao)、過(guo)濾速度(du)快(kuai)、堆積(ji)密(mi)度(du)≤800kg/m3和吸水(shui)率≥65％的(de)輕質(zhi)陶粒，以適用(yong)于水(shui)質(zhi)凈化過(guo)濾、土壤(rang)修復和各種(zhong)綠化工程。

我國礦(kuang)產資源80％為(wei)共(gong)伴生礦(kuang)，大量有(you)價值的磷、鉀(jia)和(he)微量元素存(cun)留(liu)于(yu)尾礦(kuang)之(zhi)中，尾礦(kuang)堆存(cun)需要(yao)占(zhan)用大量土地，很多尾礦(kuang)庫(ku)超(chao)期或超(chao)負荷使用，甚至違規(gui)操(cao)作，使尾礦(kuang)庫(ku)存(cun)在極大的安全隱患(huan)，對周(zhou)邊地區(qu)的人民財(cai)產和(he)生命(ming)安全造成嚴重威脅。

目前沸石主要是用于生產水泥，很多不符合水泥廠(chang)質量標準的(de)沸石尾(wei)礦(kuang)大(da)量遺(yi)棄在礦(kuang)區內(nei)。

技術實現要素：

本發明(ming)的目的是克服現(xian)有技術中(zhong)不足之處(chu)，提供一種多功能梅花形沸(fei)石尾礦輕質通(tong)孔(kong)陶(tao)粒的生(sheng)產方法。

多(duo)功(gong)能(neng)梅花形(xing)沸石(shi)尾礦(kuang)輕質(zhi)通孔(kong)陶粒的(de)生(sheng)產方法(fa)：將多(duo)功(gong)能(neng)梅花形(xing)沸石(shi)尾礦(kuang)輕質(zhi)通孔(kong)陶粒的(de)配料進行攪(jiao)拌、擠壓(ya)造(zao)粒、烘干、焙燒、保溫、篩(shai)分(fen)后(hou)密封包裝(zhuang)為多(duo)功(gong)能(neng)梅花形(xing)沸石(shi)尾礦(kuang)輕質(zhi)通孔(kong)陶粒。

多功能梅(mei)花形(xing)沸石(shi)尾礦輕(qing)質(zhi)(zhi)通孔陶(tao)粒(li)的配料由沸石(shi)尾礦、高粘(zhan)凹(ao)凸棒石(shi)粘(zhan)土、活性(xing)白土廢渣、活性(xing)氧化(hua)鋁(lv)、納米氧化(hua)鋅、輕(qing)質(zhi)(zhi)氧化(hua)鎂、輕(qing)質(zhi)(zhi)碳酸(suan)鈣、空心微珠、膨脹(zhang)(zhang)珍(zhen)珠巖、膨脹(zhang)(zhang)蛭石(shi)和十(shi)二(er)烷基硫酸(suan)鈉組成。

沸石具(ju)有獨(du)特的(de)(de)內(nei)部(bu)結構和(he)晶體化(hua)(hua)學(xue)性(xing)質，使其(qi)具(ju)有吸(xi)(xi)水、吸(xi)(xi)附、選擇性(xing)吸(xi)(xi)附、離子(zi)交換、催化(hua)(hua)反(fan)應、耐(nai)(nai)酸和(he)耐(nai)(nai)輻射等優異理(li)化(hua)(hua)性(xing)能(neng)，是一(yi)種新型的(de)(de)非金屬礦物原料，本(ben)發明選用沸石尾礦的(de)(de)顆粒細度≤0.074毫米(mi)。

凹(ao)凸棒石又名(ming)坡(po)縷石或(huo)(huo)坡(po)縷縞石，是一種層鏈狀(zhuang)結構的含水富鎂鋁硅酸鹽(yan)粘(zhan)土礦物(wu)，凹(ao)凸棒石粘(zhan)土具有(you)獨(du)特(te)的層鏈狀(zhuang)結構特(te)征(zheng)，晶體(ti)呈針狀(zhuang)，纖(xian)(xian)維狀(zhuang)或(huo)(huo)纖(xian)(xian)維集合狀(zhuang)。凹(ao)凸棒石粘(zhan)土具有(you)獨(du)特(te)的分(fen)散、耐高(gao)溫、抗鹽(yan)堿等良好的膠體(ti)性質和較高(gao)的吸附能(neng)力。

高(gao)粘(zhan)(zhan)(zhan)凹凸(tu)棒(bang)(bang)(bang)石(shi)(shi)粘(zhan)(zhan)(zhan)土是以(yi)凹凸(tu)棒(bang)(bang)(bang)石(shi)(shi)粘(zhan)(zhan)(zhan)土為原(yuan)料，經破碎、浸泡(pao)、添加、輥壓、干燥、粉碎等(deng)工(gong)藝制得的一種天然產(chan)品(pin)，具有較(jiao)高(gao)粘(zhan)(zhan)(zhan)度的優良粘(zhan)(zhan)(zhan)結劑，主(zhu)要(yao)用于精(jing)細(xi)化工(gong)、建(jian)材、石(shi)(shi)油化工(gong)、農業(ye)、環保等(deng)行業(ye)，以(yi)提(ti)高(gao)產(chan)品(pin)的質(zhi)量(liang)和(he)功效，本發(fa)明選用高(gao)粘(zhan)(zhan)(zhan)凹凸(tu)棒(bang)(bang)(bang)石(shi)(shi)粘(zhan)(zhan)(zhan)土的動力(li)粘(zhan)(zhan)(zhan)度≥2200 mPa·s，產(chan)品(pin)質(zhi)量(liang)需要(yao)符(fu)合(he)JC/T 2266-2014 凹凸(tu)棒(bang)(bang)(bang)石(shi)(shi)粘(zhan)(zhan)(zhan)土制品(pin)的標準(zhun)；本發(fa)明選用高(gao)粘(zhan)(zhan)(zhan)凹凸(tu)棒(bang)(bang)(bang)石(shi)(shi)粘(zhan)(zhan)(zhan)土的顆粒細(xi)度≤0.074毫米。

活(huo)(huo)性(xing)白土是一(yi)種無(wu)臭(chou)、無(wu)味、無(wu)毒(du)的白色或(huo)米色粉末或(huo)顆(ke)粒(li)(li)，經脫色以后(hou)的活(huo)(huo)性(xing)白土失去(qu)了活(huo)(huo)性(xing)即成(cheng)為(wei)活(huo)(huo)性(xing)白土廢渣(zha)，一(yi)些油廠都將這些活(huo)(huo)性(xing)白土廢渣(zha)丟棄，如果得不到及(ji)時處(chu)理(li)，活(huo)(huo)性(xing)白土廢渣(zha)內的脂類有機質發(fa)酵后(hou)產生霉(mei)變(bian)和惡臭(chou)，不僅資源浪費，污染環境及(ji)地下(xia)水質，而(er)且易引起火災，將對社會和企業造(zao)成(cheng)一(yi)定的損失；本發(fa)明選用活(huo)(huo)性(xing)白土廢渣(zha)的顆(ke)粒(li)(li)細度(du)≤0.149毫米。

活性(xing)氧化(hua)鋁(lv)是一種多孔性(xing)、高分散度的(de)(de)固體材料，有很大(da)的(de)(de)表(biao)(biao)面(mian)積，其(qi)微(wei)孔表(biao)(biao)面(mian)具備(bei)催化(hua)作(zuo)用(yong)所(suo)要求的(de)(de)特性(xing)，如(ru)吸(xi)附性(xing)能(neng)、表(biao)(biao)面(mian)活性(xing)、優(you)良的(de)(de)熱穩定性(xing)等(deng)，所(suo)以被廣泛地用(yong)作(zuo)化(hua)學反應的(de)(de)催化(hua)劑和(he)催化(hua)劑載體，本發明(ming)選用(yong)活性(xing)氧化(hua)鋁(lv)的(de)(de)顆粒細度≤0.074毫米。

納米氧(yang)化鋅是一種面向21世紀的(de)新(xin)型高(gao)功能精細無機產(chan)品，具有普通氧(yang)化鋅所無法比(bi)較(jiao)的(de)特殊性和用途，可作高(gao)效光催化劑，用于降解廢(fei)水中有機污染物，凈化環境等。

輕(qing)質(zhi)氧化鎂(mei)為白色(se)輕(qing)質(zhi)疏松無定型(xing)粉末，無臭無味，無毒(du)，輕(qing)質(zhi)氧化鎂(mei)所占(zhan)體積約(yue)為重(zhong)質(zhi)氧化鎂(mei)的三倍左右，有(you)高度耐火(huo)絕(jue)熱性能，增強劑(ji)、膠粘劑(ji)，本發(fa)明(ming)選用(yong)輕(qing)質(zhi)氧化鎂(mei)的顆粒細度≤0.074毫米。

輕(qing)質(zhi)碳(tan)酸鈣(gai)顆粒微細、表面(mian)較粗糙，比表面(mian)積大，輕(qing)質(zhi)碳(tan)酸鈣(gai)還具有不沉降，易分(fen)散，光澤(ze)好等特性，本發明選用輕(qing)質(zhi)碳(tan)酸鈣(gai)的顆粒細度≤0.074毫米。

空心微珠外觀(guan)為灰白色，是一種松散、流動性好的粉(fen)體(ti)材料，空心微珠比重小、表面光滑(hua)、強度大、易分(fen)散，本發明選用空心微珠的顆粒(li)細度≤0.149毫米。

珍珠(zhu)巖(yan)經膨脹(zhang)而(er)成為一(yi)種輕質、多功能(neng)新(xin)型材料，具有表觀(guan)密(mi)度輕、導熱系(xi)數低、化(hua)學穩定性好等特點，本發明選用膨脹(zhang)珍珠(zhu)巖(yan)的顆粒細度≤0.074毫米。

蛭(zhi)(zhi)石(shi)(shi)經過高溫焙燒后(hou)(hou)，其體(ti)積能迅(xun)速膨脹(zhang)數倍(bei)至(zhi)數十(shi)倍(bei)，體(ti)積膨脹(zhang)后(hou)(hou)的(de)蛭(zhi)(zhi)石(shi)(shi)叫膨脹(zhang)蛭(zhi)(zhi)石(shi)(shi)，是(shi)世界上最輕(qing)的(de)礦(kuang)物(wu)之一(yi)，本發(fa)明選用粉碎后(hou)(hou)的(de)膨脹(zhang)蛭(zhi)(zhi)石(shi)(shi)，膨脹(zhang)蛭(zhi)(zhi)石(shi)(shi)的(de)顆粒細度≤0.074毫米(mi)。

十(shi)二烷基硫酸(suan)鈉為(wei)白(bai)色或(huo)淡黃色粉狀(zhuang)，溶于水，對堿和硬水不敏感(gan)，具有去污、乳(ru)化和優異的發(fa)泡(pao)力(li)，是一種(zhong)無(wu)毒(du)的陰離子表面活性劑。

本發明通過(guo)下述技術方案予以實(shi)現：

1、多(duo)功能梅花形(xing)沸石尾礦輕質(zhi)通孔陶粒的生產方法：

⑴將多功能梅花形沸石(shi)(shi)尾礦輕質(zhi)通(tong)(tong)孔陶粒半成品的(de)配料輸入已(yi)經運(yun)轉(zhuan)的(de)攪拌(ban)混(hun)合機(ji)中(zhong)，攪拌(ban)混(hun)合為多功能梅花形沸石(shi)(shi)尾礦輕質(zhi)通(tong)(tong)孔陶粒半成品的(de)混(hun)合物(wu)，經過皮(pi)帶機(ji)輸送到(dao)螺桿擠(ji)壓造粒機(ji)上部的(de)料倉中(zhong)備(bei)用；

⑵將(jiang)用于生產(chan)多(duo)功能(neng)梅(mei)花(hua)(hua)形(xing)沸(fei)石尾(wei)礦(kuang)輕質通(tong)孔(kong)(kong)陶(tao)粒半成品的(de)模芯，放置在螺(luo)桿擠(ji)壓(ya)造(zao)粒機的(de)模板內(nei)，打(da)開料倉的(de)閥門，將(jiang)多(duo)功能(neng)梅(mei)花(hua)(hua)形(xing)沸(fei)石尾(wei)礦(kuang)輕質通(tong)孔(kong)(kong)陶(tao)粒半成品的(de)混合(he)物輸送到螺(luo)桿擠(ji)壓(ya)造(zao)粒機中(zhong)，擠(ji)壓(ya)造(zao)粒為多(duo)功能(neng)梅(mei)花(hua)(hua)形(xing)沸(fei)石尾(wei)礦(kuang)輕質通(tong)孔(kong)(kong)陶(tao)粒半成品；多(duo)功能(neng)梅(mei)花(hua)(hua)形(xing)沸(fei)石尾(wei)礦(kuang)輕質通(tong)孔(kong)(kong)陶(tao)粒半成品的(de)外(wai)徑(jing)控(kong)(kong)制(zhi)(zhi)在5～60毫(hao)米(mi)，長度控(kong)(kong)制(zhi)(zhi)在5～60毫(hao)米(mi)，多(duo)功能(neng)梅(mei)花(hua)(hua)形(xing)沸(fei)石尾(wei)礦(kuang)輕質通(tong)孔(kong)(kong)陶(tao)粒半成品中(zhong)心的(de)通(tong)孔(kong)(kong)內(nei)徑(jing)控(kong)(kong)制(zhi)(zhi)在￠1～5毫(hao)米(mi)，通(tong)孔(kong)(kong)數量控(kong)(kong)制(zhi)(zhi)在1～6個；

⑶將多功能梅花形沸(fei)石尾礦輕質通(tong)孔陶粒半(ban)成(cheng)品，經過皮帶機輸送(song)到回轉式烘(hong)干(gan)(gan)爐(lu)中進(jin)行(xing)烘(hong)干(gan)(gan)，回轉式烘(hong)干(gan)(gan)爐(lu)烘(hong)干(gan)(gan)溫度(du)控制在(zai)150～250℃，烘(hong)干(gan)(gan)時間控制在(zai)1～4小時，回轉式烘(hong)干(gan)(gan)爐(lu)尾氣溫度(du)控制在(zai)50～100℃；

⑷將(jiang)烘干后的(de)多功能梅花(hua)形(xing)沸石尾(wei)礦輕質(zhi)通孔(kong)陶粒半成品，從回(hui)轉式烘干爐的(de)出料口(kou)輸送到回(hui)轉式焙燒爐中焙燒，燃燒室的(de)溫度(du)控(kong)制在900～950℃，焙燒時間控(kong)制在1～4小時，焙燒爐尾(wei)氣溫度(du)控(kong)制在150～250℃；

⑸焙燒(shao)(shao)后的多(duo)(duo)功(gong)能梅花(hua)形沸(fei)石尾(wei)礦輕(qing)質通孔陶(tao)粒(li)半(ban)(ban)成品從回轉式焙燒(shao)(shao)爐的出料口(kou)排出，將焙燒(shao)(shao)后的多(duo)(duo)功(gong)能梅花(hua)形沸(fei)石尾(wei)礦輕(qing)質通孔陶(tao)粒(li)半(ban)(ban)成品，經過U型螺旋輸送機輸入不銹(xiu)鋼圓筒庫(ku)中(zhong)保(bao)溫，保(bao)溫時間控制在24～72小時；

⑹打開不銹(xiu)鋼圓筒庫的閥(fa)門，將(jiang)保(bao)溫(wen)后(hou)已經(jing)冷卻的多功能(neng)梅花形沸石(shi)尾礦輕(qing)質通(tong)孔陶(tao)粒半(ban)成(cheng)品經(jing)過皮帶機輸(shu)送到(dao)圓筒振動篩(shai)(shai)中，通(tong)過篩(shai)(shai)網進行篩(shai)(shai)分(fen)，篩(shai)(shai)分(fen)后(hou)密(mi)封包裝(zhuang)為多功能(neng)梅花形沸石(shi)尾礦輕(qing)質通(tong)孔陶(tao)粒成(cheng)品，篩(shai)(shai)分(fen)后(hou)的粉末從粉末排(pai)出管道排(pai)出，破碎(sui)的陶(tao)粒從破碎(sui)陶(tao)粒排(pai)出管道排(pai)出；

⑺烘(hong)干(gan)(gan)(gan)和焙(bei)(bei)(bei)(bei)燒(shao)(shao)(shao)的(de)(de)(de)(de)工藝采用(yong)逆流(liu)方(fang)式(shi)(shi)(shi)(shi)，是(shi)將燃(ran)燒(shao)(shao)(shao)器噴射出的(de)(de)(de)(de)高溫(wen)熱(re)氣流(liu)，通(tong)過(guo)燃(ran)燒(shao)(shao)(shao)室(shi)中(zhong)(zhong)心(xin)的(de)(de)(de)(de)高溫(wen)熱(re)氣流(liu)管道進(jin)(jin)入(ru)回(hui)轉(zhuan)(zhuan)(zhuan)式(shi)(shi)(shi)(shi)焙(bei)(bei)(bei)(bei)燒(shao)(shao)(shao)爐(lu)，回(hui)轉(zhuan)(zhuan)(zhuan)式(shi)(shi)(shi)(shi)焙(bei)(bei)(bei)(bei)燒(shao)(shao)(shao)爐(lu)尾氣熱(re)氣流(liu)進(jin)(jin)入(ru)回(hui)轉(zhuan)(zhuan)(zhuan)式(shi)(shi)(shi)(shi)烘(hong)干(gan)(gan)(gan)爐(lu)，回(hui)轉(zhuan)(zhuan)(zhuan)式(shi)(shi)(shi)(shi)烘(hong)干(gan)(gan)(gan)爐(lu)尾氣通(tong)過(guo)烘(hong)干(gan)(gan)(gan)爐(lu)尾氣管道排出；多功(gong)(gong)能(neng)梅花形沸(fei)石尾礦輕(qing)質(zhi)通(tong)孔陶(tao)粒(li)半成品(pin)，先(xian)進(jin)(jin)入(ru)回(hui)轉(zhuan)(zhuan)(zhuan)式(shi)(shi)(shi)(shi)烘(hong)干(gan)(gan)(gan)爐(lu)中(zhong)(zhong)進(jin)(jin)行烘(hong)干(gan)(gan)(gan)，再(zai)進(jin)(jin)入(ru)回(hui)轉(zhuan)(zhuan)(zhuan)式(shi)(shi)(shi)(shi)焙(bei)(bei)(bei)(bei)燒(shao)(shao)(shao)爐(lu)中(zhong)(zhong)焙(bei)(bei)(bei)(bei)燒(shao)(shao)(shao)，焙(bei)(bei)(bei)(bei)燒(shao)(shao)(shao)后的(de)(de)(de)(de)多功(gong)(gong)能(neng)梅花形沸(fei)石尾礦輕(qing)質(zhi)通(tong)孔陶(tao)粒(li)半成品(pin)，從回(hui)轉(zhuan)(zhuan)(zhuan)式(shi)(shi)(shi)(shi)焙(bei)(bei)(bei)(bei)燒(shao)(shao)(shao)爐(lu)的(de)(de)(de)(de)出料口(kou)排出，多功(gong)(gong)能(neng)梅花形沸(fei)石尾礦輕(qing)質(zhi)通(tong)孔陶(tao)粒(li)半成品(pin)進(jin)(jin)入(ru)回(hui)轉(zhuan)(zhuan)(zhuan)式(shi)(shi)(shi)(shi)烘(hong)干(gan)(gan)(gan)爐(lu)和回(hui)轉(zhuan)(zhuan)(zhuan)式(shi)(shi)(shi)(shi)焙(bei)(bei)(bei)(bei)燒(shao)(shao)(shao)爐(lu)后，與(yu)高溫(wen)熱(re)氣流(liu)和焙(bei)(bei)(bei)(bei)燒(shao)(shao)(shao)爐(lu)尾氣熱(re)氣流(liu)的(de)(de)(de)(de)流(liu)動方(fang)向是(shi)相反的(de)(de)(de)(de)。

2、多功(gong)能梅花形沸石(shi)尾礦輕質通孔(kong)陶粒半成品的配料按(an)重量百分(fen)比(bi)由下列組分(fen)組成：沸石(shi)尾礦10～35％、高(gao)粘(zhan)(zhan)凹凸棒石(shi)粘(zhan)(zhan)土(tu)5～25％、活性白土(tu)廢渣2～10％、活性氧化(hua)鋁1～5％、納米氧化(hua)鋅1～5％、輕質氧化(hua)鎂1～5％、輕質碳酸(suan)鈣(gai)1～5％、空心(xin)微珠1～5％、膨(peng)脹(zhang)珍珠巖0.5～5％、膨(peng)脹(zhang)蛭石(shi)0.5～5％、十二烷基(ji)硫酸(suan)鈉0.1～5％和水(shui)5～40％。

本發(fa)明中(zhong)的(de)沸石尾礦具有吸水、吸附、選擇性(xing)吸附、離子交換(huan)、催化(hua)反應、耐酸和耐輻射(she)等(deng)優異理化(hua)性(xing)能，能增(zeng)強多(duo)功(gong)能梅(mei)花(hua)形(xing)沸石尾礦輕質通孔(kong)陶粒的(de)吸附和過濾效果。

高(gao)粘(zhan)凹凸(tu)棒(bang)(bang)石粘(zhan)土(tu)具有(you)獨特的(de)分散、耐高(gao)溫(wen)、抗鹽堿(jian)等良好的(de)膠(jiao)體性質和(he)較高(gao)的(de)吸附能(neng)力(li)，并具有(you)一定(ding)的(de)可塑(su)性及粘(zhan)結力(li)，高(gao)粘(zhan)凹凸(tu)棒(bang)(bang)石粘(zhan)土(tu)的(de)動力(li)粘(zhan)度(du)≥2200 mPa·s，附著(zhu)力(li)好，有(you)利于(yu)原料之間(jian)的(de)粘(zhan)結，增(zeng)加多功能(neng)梅花形沸石尾礦輕質通(tong)孔陶粒的(de)強度(du)和(he)吸附能(neng)力(li)。

活(huo)性白土(tu)廢渣(zha)在(zai)焙(bei)燒(shao)過(guo)程中，活(huo)性白土(tu)廢渣(zha)內的(de)脂類有機質(zhi)共同參加(jia)(jia)多功(gong)能(neng)梅(mei)花(hua)形沸石尾礦(kuang)輕質(zhi)通(tong)孔(kong)(kong)陶粒的(de)焙(bei)燒(shao)，提(ti)高了燃燒(shao)氣流(liu)的(de)熱量，不但(dan)能(neng)節省能(neng)源，還(huan)有利于多功(gong)能(neng)梅(mei)花(hua)形沸石尾礦(kuang)輕質(zhi)通(tong)孔(kong)(kong)陶粒的(de)內部(bu)能(neng)完全燒(shao)透，增加(jia)(jia)多功(gong)能(neng)梅(mei)花(hua)形沸石尾礦(kuang)輕質(zhi)通(tong)孔(kong)(kong)陶粒表面和(he)內部(bu)的(de)孔(kong)(kong)隙(xi)率(lv)。

活(huo)性氧化鋁、納米氧化鋅和輕(qing)(qing)質(zhi)氧化鎂有利于提(ti)高多功能(neng)梅花(hua)形(xing)沸(fei)石(shi)尾礦(kuang)輕(qing)(qing)質(zhi)通孔陶(tao)粒的吸附效果和增加多功能(neng)梅花(hua)形(xing)沸(fei)石(shi)尾礦(kuang)輕(qing)(qing)質(zhi)通孔陶(tao)粒的強(qiang)度。

輕(qing)質碳酸(suan)鈣、空心微(wei)珠、膨(peng)脹珍珠巖和(he)膨(peng)脹蛭石(shi)能降低(di)多(duo)功能梅(mei)花形(xing)(xing)沸石(shi)尾礦(kuang)輕(qing)質通孔陶(tao)(tao)粒的(de)堆積密(mi)度，增加多(duo)功能梅(mei)花形(xing)(xing)沸石(shi)尾礦(kuang)輕(qing)質通孔陶(tao)(tao)粒表面(mian)和(he)內部的(de)孔隙率。

多功(gong)能(neng)梅(mei)花形沸(fei)石(shi)尾(wei)(wei)礦(kuang)輕質通孔(kong)陶(tao)粒的(de)配料中(zhong)采用(yong)十二烷(wan)基硫酸鈉，有利于(yu)在攪拌混合過(guo)程中(zhong)能(neng)產生大量的(de)泡沫，以增(zeng)加多功(gong)能(neng)梅(mei)花形沸(fei)石(shi)尾(wei)(wei)礦(kuang)輕質通孔(kong)陶(tao)粒內部的(de)微(wei)孔(kong)。

多功能(neng)梅(mei)花(hua)(hua)形(xing)(xing)沸(fei)石(shi)尾礦輕質通(tong)(tong)孔陶粒的(de)外觀形(xing)(xing)狀設計(ji)為梅(mei)花(hua)(hua)形(xing)(xing)，有利(li)于增加多功能(neng)梅(mei)花(hua)(hua)形(xing)(xing)沸(fei)石(shi)尾礦輕質通(tong)(tong)孔陶粒相互之間(jian)的(de)空隙率和降低多功能(neng)梅(mei)花(hua)(hua)形(xing)(xing)沸(fei)石(shi)尾礦輕質通(tong)(tong)孔陶粒的(de)堆積(ji)密度。

多功能(neng)梅花(hua)形(xing)沸(fei)石(shi)尾礦輕(qing)質通(tong)孔(kong)陶粒(li)中心的大(da)孔(kong)設(she)計為通(tong)孔(kong)，有利于加(jia)大(da)多功能(neng)梅花(hua)形(xing)沸(fei)石(shi)尾礦輕(qing)質通(tong)孔(kong)陶粒(li)的有效比表面積(ji)、降低堆(dui)積(ji)密(mi)度(du)和增加(jia)多功能(neng)梅花(hua)形(xing)沸(fei)石(shi)尾礦輕(qing)質通(tong)孔(kong)陶粒(li)的孔(kong)隙率。

擠壓造粒后的(de)多功(gong)能梅花形(xing)沸石尾礦輕質通孔陶(tao)粒半成(cheng)品(pin)含水(shui)率(lv)大于30％，直接輸(shu)送到回轉(zhuan)式焙(bei)燒(shao)(shao)爐(lu)中高溫(wen)(wen)焙(bei)燒(shao)(shao)，在高溫(wen)(wen)焙(bei)燒(shao)(shao)過程中，陶(tao)粒半成(cheng)品(pin)的(de)表面先開始(shi)燒(shao)(shao)結固化，而(er)內(nei)部的(de)水(shui)蒸汽很難快速蒸發出來，陶(tao)粒半成(cheng)品(pin)將會產(chan)生爆裂，而(er)且(qie)也不(bu)能將陶(tao)粒半成(cheng)品(pin)內(nei)部燒(shao)(shao)透。

本發(fa)明先將多功(gong)能梅花(hua)形(xing)沸石(shi)尾礦輕質(zhi)(zhi)通孔(kong)(kong)陶粒(li)半成品(pin)輸送到回(hui)轉式(shi)烘干(gan)爐(lu)中(zhong)緩(huan)慢進行烘干(gan)，烘干(gan)溫度控(kong)制在(zai)150～250℃，再將烘干(gan)后的多功(gong)能梅花(hua)形(xing)沸石(shi)尾礦輕質(zhi)(zhi)通孔(kong)(kong)陶粒(li)半成品(pin)輸送到回(hui)轉式(shi)焙燒(shao)(shao)爐(lu)中(zhong)焙燒(shao)(shao)，燃燒(shao)(shao)室的溫度控(kong)制在(zai)900～950℃，可以確(que)保在(zai)焙燒(shao)(shao)過程(cheng)中(zhong)不會產生(sheng)爆(bao)裂(lie)，有(you)利于將陶粒(li)燒(shao)(shao)透。

由(you)于回轉(zhuan)(zhuan)式焙燒(shao)爐(lu)是(shi)一(yi)種直接加熱(re)的(de)(de)(de)方式，高溫熱(re)氣(qi)(qi)流從(cong)回轉(zhuan)(zhuan)式焙燒(shao)爐(lu)燃燒(shao)室(shi)(shi)的(de)(de)(de)高溫熱(re)氣(qi)(qi)流管道(dao)進(jin)入爐(lu)內后，通過(guo)引風機的(de)(de)(de)作用(yong)，熱(re)氣(qi)(qi)流很(hen)快到(dao)達回轉(zhuan)(zhuan)式焙燒(shao)爐(lu)的(de)(de)(de)尾部，當(dang)燃燒(shao)室(shi)(shi)溫度在900～950℃時(shi)，焙燒(shao)爐(lu)的(de)(de)(de)尾氣(qi)(qi)溫度可達到(dao)150～250℃，尾氣(qi)(qi)熱(re)氣(qi)(qi)流將從(cong)焙燒(shao)爐(lu)尾氣(qi)(qi)管道(dao)中排出，尾氣(qi)(qi)熱(re)氣(qi)(qi)流會白白的(de)(de)(de)浪費掉，造成直接經濟損失。

本發明(ming)采用逆流(liu)式烘(hong)(hong)干(gan)和(he)焙(bei)燒(shao)(shao)工藝，多(duo)功能梅花(hua)形沸石尾(wei)礦輕質(zhi)通孔陶粒(li)半成(cheng)品(pin)(pin)(pin)進入烘(hong)(hong)干(gan)爐和(he)焙(bei)燒(shao)(shao)爐后，與熱氣流(liu)的流(liu)動方(fang)向是相反(fan)的，有利于對多(duo)功能梅花(hua)形沸石尾(wei)礦輕質(zhi)通孔陶粒(li)半成(cheng)品(pin)(pin)(pin)緩慢提高烘(hong)(hong)干(gan)和(he)焙(bei)燒(shao)(shao)的溫度(du)；在烘(hong)(hong)干(gan)和(he)焙(bei)燒(shao)(shao)過程(cheng)中，多(duo)功能梅花(hua)形沸石尾(wei)礦輕質(zhi)通孔陶粒(li)半成(cheng)品(pin)(pin)(pin)經(jing)過連續的均勻烘(hong)(hong)干(gan)和(he)焙(bei)燒(shao)(shao)，可以將陶粒(li)半成(cheng)品(pin)(pin)(pin)內部燒(shao)(shao)透。

本發明充分(fen)利用回(hui)轉(zhuan)式焙燒爐尾氣的(de)(de)(de)余(yu)熱(re)，將焙燒爐尾氣的(de)(de)(de)余(yu)熱(re)直接輸入回(hui)轉(zhuan)式烘干爐中，對多(duo)功能(neng)梅花形沸石尾礦輕質通孔(kong)陶粒(li)半成品進行預加熱(re)烘干，不需要增加新的(de)(de)(de)熱(re)源，可以節省10～25％的(de)(de)(de)能(neng)源。

焙(bei)燒(shao)后(hou)的(de)多(duo)(duo)功(gong)能(neng)(neng)梅花(hua)形(xing)沸(fei)(fei)石(shi)尾(wei)礦輕質(zhi)(zhi)(zhi)通(tong)(tong)(tong)孔陶粒(li)半成品內在溫(wen)度仍然高達700℃以(yi)上，將焙(bei)燒(shao)后(hou)的(de)多(duo)(duo)功(gong)能(neng)(neng)梅花(hua)形(xing)沸(fei)(fei)石(shi)尾(wei)礦輕質(zhi)(zhi)(zhi)通(tong)(tong)(tong)孔陶粒(li)半成品輸(shu)入不銹鋼(gang)圓(yuan)筒庫中保溫(wen)，可以(yi)利用自身的(de)余熱(re)，繼續(xu)對多(duo)(duo)功(gong)能(neng)(neng)梅花(hua)形(xing)沸(fei)(fei)石(shi)尾(wei)礦輕質(zhi)(zhi)(zhi)通(tong)(tong)(tong)孔陶粒(li)半成品均勻(yun)加熱(re)，不但能(neng)(neng)確保將多(duo)(duo)功(gong)能(neng)(neng)梅花(hua)形(xing)沸(fei)(fei)石(shi)尾(wei)礦輕質(zhi)(zhi)(zhi)通(tong)(tong)(tong)孔陶粒(li)內部完全燒(shao)透(tou)，還(huan)能(neng)(neng)起到均勻(yun)散布熱(re)量(liang)的(de)作用，提高多(duo)(duo)功(gong)能(neng)(neng)梅花(hua)形(xing)沸(fei)(fei)石(shi)尾(wei)礦輕質(zhi)(zhi)(zhi)通(tong)(tong)(tong)孔陶粒(li)的(de)內在質(zhi)(zhi)(zhi)量(liang)。

而常規(gui)陶粒(li)的生產工藝是將焙燒后(hou)的陶粒(li)直接輸入回(hui)轉式冷卻機內進(jin)行通風冷卻后(hou)包裝(zhuang)，熱(re)量損(sun)失較大，并且影響(xiang)到(dao)產品的質量。

多功能梅花形(xing)沸石(shi)尾礦輕(qing)質通(tong)孔(kong)陶粒表面(mian)和(he)內部(bu)有(you)大量的微孔(kong)，是一種開口(kou)孔(kong)，開口(kou)孔(kong)不僅彼(bi)此貫通(tong)還與外界相通(tong)，多功能梅花形(xing)沸石(shi)尾礦輕(qing)質通(tong)孔(kong)陶粒中心(xin)的大孔(kong)是一種通(tong)孔(kong)，有(you)利于在(zai)焙燒過程(cheng)中，能夠(gou)將(jiang)陶粒內部(bu)完全燒透，并能增加陶粒的有(you)效比表面(mian)積(ji)、強度和(he)降低堆(dui)積(ji)密度。

多(duo)功(gong)能(neng)梅(mei)花形沸(fei)石尾(wei)礦輕質通(tong)孔(kong)陶粒表面和內(nei)部有大(da)量相互連通(tong)的(de)微孔(kong)，將多(duo)功(gong)能(neng)梅(mei)花形沸(fei)石尾(wei)礦輕質通(tong)孔(kong)陶粒放進水(shui)(shui)中，將會迅速(su)沉入水(shui)(shui)底(di)，在吸入大(da)量水(shui)(shui)分的(de)同時(shi)，將多(duo)功(gong)能(neng)梅(mei)花形沸(fei)石尾(wei)礦輕質通(tong)孔(kong)陶粒內(nei)部微孔(kong)中的(de)空氣置換出來，多(duo)功(gong)能(neng)梅(mei)花形沸(fei)石尾(wei)礦輕質通(tong)孔(kong)陶粒在干燥狀態下(xia)沒有粉塵(chen)，長年浸泡在水(shui)(shui)中也(ye)不會產生崩解。

多功能梅花形(xing)沸石尾礦輕(qing)質(zhi)通孔陶(tao)粒具有吸附性能好、有效比表面積大、孔隙率高、堆積密度小、透氣性能優越、輕(qing)質(zhi)強度高、外觀(guan)造(zao)型美觀(guan)無(wu)異味(wei)、沒有有害(hai)病菌、微孔和大孔為一體(ti)的特點。

用于(yu)水(shui)質凈(jing)化(hua)過濾(lv)處理(li)工藝時，過濾(lv)速度(du)快，納(na)污(wu)(wu)能力強，水(shui)體(ti)中的(de)細小微(wei)(wei)(wei)粒(li)將被多功能梅花形(xing)沸(fei)石尾(wei)礦(kuang)輕質通孔陶粒(li)內迷宮般的(de)微(wei)(wei)(wei)孔所吸附和過濾(lv)，水(shui)體(ti)在流(liu)動過濾(lv)中得到凈(jing)化(hua)；多功能梅花形(xing)沸(fei)石尾(wei)礦(kuang)輕質通孔陶粒(li)適(shi)合各(ge)類微(wei)(wei)(wei)生物(wu)的(de)生長，在其表(biao)面(mian)和內部微(wei)(wei)(wei)孔中形(xing)成(cheng)穩定的(de)、高(gao)活(huo)性的(de)生物(wu)膜，提(ti)高(gao)微(wei)(wei)(wei)生物(wu)對污(wu)(wu)水(shui)的(de)凈(jing)化(hua)效(xiao)果。

用(yong)于重金屬(shu)污(wu)染土壤(rang)的(de)(de)修復時，可將多功(gong)能(neng)梅花(hua)形沸(fei)(fei)石尾(wei)礦(kuang)輕質(zhi)通(tong)孔(kong)陶(tao)粒放進(jin)注滿水的(de)(de)土壤(rang)中(zhong)，進(jin)行(xing)2～4次(ci)的(de)(de)翻耕和耘(yun)耙，讓多功(gong)能(neng)梅花(hua)形沸(fei)(fei)石尾(wei)礦(kuang)輕質(zhi)通(tong)孔(kong)陶(tao)粒與(yu)土壤(rang)充(chong)分的(de)(de)接觸(chu)，多功(gong)能(neng)梅花(hua)形沸(fei)(fei)石尾(wei)礦(kuang)輕質(zhi)通(tong)孔(kong)陶(tao)粒將會吸附土壤(rang)中(zhong)的(de)(de)部分重金屬(shu)，3～10天后用(yong)專(zhuan)用(yong)工具(ju)將土壤(rang)中(zhong)的(de)(de)多功(gong)能(neng)梅花(hua)形沸(fei)(fei)石尾(wei)礦(kuang)輕質(zhi)通(tong)孔(kong)陶(tao)粒取出，用(yong)以降低土壤(rang)中(zhong)的(de)(de)重金屬(shu)污(wu)染。

將已經吸附土壤(rang)中部分重金(jin)屬(shu)的多(duo)功能(neng)梅花(hua)形沸石尾礦輕質通(tong)孔陶粒取(qu)出后，采用化學沉淀、氧化還原處理、溶劑萃取(qu)分離(li)、吸附法(fa)、膜(mo)分離(li)法(fa)或離(li)子交(jiao)換法(fa)等方法(fa)進(jin)行再生處理，多(duo)功能(neng)梅花(hua)形沸石尾礦輕質通(tong)孔陶粒經過再生處理后，輸(shu)入回轉式烘(hong)干(gan)爐中進(jin)行烘(hong)干(gan)，可以多(duo)次(ci)重復使用。

由于多(duo)功能梅花(hua)形沸石尾礦輕(qing)質通孔(kong)陶粒(li)(li)表(biao)面和(he)(he)內部的(de)(de)微孔(kong)是相互連通的(de)(de)，當(dang)陶粒(li)(li)內外(wai)迷(mi)宮(gong)式(shi)的(de)(de)微孔(kong)被水體中的(de)(de)細小微粒(li)(li)吸附飽和(he)(he)后，采(cai)取高壓水流對多(duo)功能梅花(hua)形沸石尾礦輕(qing)質通孔(kong)陶粒(li)(li)進行反(fan)沖(chong)洗(xi)，可以(yi)快(kuai)速(su)將吸附在陶粒(li)(li)內外(wai)微孔(kong)中的(de)(de)細小微粒(li)(li)沖(chong)洗(xi)干凈，再用(yong)于下一輪(lun)的(de)(de)水質凈化過濾(lv)處理程序。具有水質凈化過濾(lv)速(su)度快(kuai)、反(fan)沖(chong)洗(xi)效果好、運行周期長、利用(yong)率高的(de)(de)特點。

雖然(ran)多(duo)功(gong)能梅(mei)花(hua)形沸(fei)石(shi)尾(wei)(wei)礦(kuang)(kuang)輕質(zhi)通(tong)孔(kong)(kong)陶(tao)粒的(de)(de)吸水(shui)率較高(gao)，即使吸水(shui)率≥80％時，多(duo)功(gong)能梅(mei)花(hua)形沸(fei)石(shi)尾(wei)(wei)礦(kuang)(kuang)輕質(zhi)通(tong)孔(kong)(kong)陶(tao)粒的(de)(de)外(wai)表只(zhi)是一種濕潤(run)的(de)(de)狀態，并沒有明顯的(de)(de)水(shui)滲漏(lou)出來，將多(duo)功(gong)能梅(mei)花(hua)形沸(fei)石(shi)尾(wei)(wei)礦(kuang)(kuang)輕質(zhi)通(tong)孔(kong)(kong)陶(tao)粒堆積在(zai)一起，相(xiang)互之間(jian)形成眾多(duo)的(de)(de)空隙，不會(hui)粘結在(zai)一起，透氣性能好。

為了(le)確(que)保植(zhi)物的正(zheng)常生(sheng)長(chang)發育(yu)，將(jiang)水(shui)、液態(tai)(tai)的有(you)機肥(fei)或(huo)無(wu)機肥(fei)噴灑在(zai)多功能梅花(hua)形(xing)(xing)(xing)沸(fei)石(shi)(shi)尾(wei)礦(kuang)輕質通孔陶(tao)粒中，也可以(yi)將(jiang)多功能梅花(hua)形(xing)(xing)(xing)沸(fei)石(shi)(shi)尾(wei)礦(kuang)輕質通孔陶(tao)粒浸泡在(zai)水(shui)、有(you)機肥(fei)或(huo)無(wu)機肥(fei)的溶液中，多功能梅花(hua)形(xing)(xing)(xing)沸(fei)石(shi)(shi)尾(wei)礦(kuang)輕質通孔陶(tao)粒吸收儲存一定(ding)量的水(shui)或(huo)液態(tai)(tai)肥(fei)后取出，用(yong)于培育(yu)或(huo)種植(zhi)各(ge)種苗(miao)木、花(hua)草(cao)和(he)蔬菜時，植(zhi)物的根(gen)部從多功能梅花(hua)形(xing)(xing)(xing)沸(fei)石(shi)(shi)尾(wei)礦(kuang)輕質通孔陶(tao)粒里吸收水(shui)或(huo)液態(tai)(tai)肥(fei)中的營養成分(fen)，確(que)保植(zhi)物生(sheng)長(chang)發育(yu)好，成活率高和(he)壽命更長(chang)，并(bing)能大大減少補(bu)水(shui)的次數。

多(duo)功能(neng)梅(mei)花形沸石尾(wei)礦(kuang)輕質(zhi)通孔陶粒(li)適(shi)用于(yu)水質(zhi)凈化過濾、土壤修復、園(yuan)林綠(lv)化、荒山綠(lv)化、樓頂綠(lv)化、鹽堿地改(gai)造、沙(sha)(sha)漠(mo)治理、草(cao)原沙(sha)(sha)化治理和家庭(ting)園(yuan)藝等多(duo)種綠(lv)化工程。

多功(gong)能(neng)梅花形(xing)(xing)沸石尾礦輕質通(tong)孔(kong)陶粒(li)的生產方法適(shi)用于生產梅花形(xing)(xing)、圓柱形(xing)(xing)、圓球形(xing)(xing)等(deng)不同(tong)形(xing)(xing)狀的多功(gong)能(neng)沸石尾礦輕質通(tong)孔(kong)陶粒(li)。

附圖說明

圖(tu)(tu)1是(shi)多(duo)功(gong)能(neng)(neng)梅(mei)花形沸石尾(wei)礦(kuang)輕(qing)質(zhi)(zhi)(zhi)通(tong)(tong)孔(kong)陶(tao)粒(li)(li)的(de)生產工(gong)藝流程總示(shi)(shi)意(yi)(yi)圖(tu)(tu)，圖(tu)(tu)2是(shi)擠壓(ya)造粒(li)(li)工(gong)藝流程示(shi)(shi)意(yi)(yi)圖(tu)(tu)，圖(tu)(tu)3是(shi)烘干和焙燒工(gong)藝流程示(shi)(shi)意(yi)(yi)圖(tu)(tu)，圖(tu)(tu)4是(shi)保溫和篩分工(gong)藝流程示(shi)(shi)意(yi)(yi)圖(tu)(tu)，圖(tu)(tu)5是(shi)多(duo)功(gong)能(neng)(neng)梅(mei)花形沸石尾(wei)礦(kuang)輕(qing)質(zhi)(zhi)(zhi)通(tong)(tong)孔(kong)陶(tao)粒(li)(li)半(ban)成品(pin)(pin)的(de)示(shi)(shi)意(yi)(yi)圖(tu)(tu)，圖(tu)(tu)6是(shi)多(duo)功(gong)能(neng)(neng)梅(mei)花形沸石尾(wei)礦(kuang)輕(qing)質(zhi)(zhi)(zhi)通(tong)(tong)孔(kong)陶(tao)粒(li)(li)半(ban)成品(pin)(pin)的(de)A-A向(xiang)剖面圖(tu)(tu)，圖(tu)(tu)7是(shi)多(duo)功(gong)能(neng)(neng)梅(mei)花形沸石尾(wei)礦(kuang)輕(qing)質(zhi)(zhi)(zhi)通(tong)(tong)孔(kong)陶(tao)粒(li)(li)的(de)產品(pin)(pin)示(shi)(shi)意(yi)(yi)圖(tu)(tu)，圖(tu)(tu)8是(shi)多(duo)功(gong)能(neng)(neng)圓柱(zhu)形沸石尾(wei)礦(kuang)輕(qing)質(zhi)(zhi)(zhi)通(tong)(tong)孔(kong)陶(tao)粒(li)(li)的(de)產品(pin)(pin)示(shi)(shi)意(yi)(yi)圖(tu)(tu)，圖(tu)(tu)9是(shi)多(duo)功(gong)能(neng)(neng)圓球(qiu)形沸石尾(wei)礦(kuang)輕(qing)質(zhi)(zhi)(zhi)通(tong)(tong)孔(kong)陶(tao)粒(li)(li)的(de)產品(pin)(pin)示(shi)(shi)意(yi)(yi)圖(tu)(tu)。

如圖所示：1是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)多(duo)功(gong)(gong)能(neng)(neng)梅(mei)(mei)(mei)(mei)花(hua)(hua)形(xing)(xing)沸(fei)(fei)(fei)(fei)石(shi)(shi)(shi)(shi)尾(wei)(wei)(wei)(wei)(wei)礦(kuang)(kuang)輕(qing)(qing)質(zhi)(zhi)(zhi)通孔(kong)(kong)(kong)(kong)(kong)(kong)陶粒(li)半(ban)成(cheng)(cheng)品(pin)(pin)的(de)(de)配料，2是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)攪拌混合機(ji)(ji)(ji)，3是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)多(duo)功(gong)(gong)能(neng)(neng)梅(mei)(mei)(mei)(mei)花(hua)(hua)形(xing)(xing)沸(fei)(fei)(fei)(fei)石(shi)(shi)(shi)(shi)尾(wei)(wei)(wei)(wei)(wei)礦(kuang)(kuang)輕(qing)(qing)質(zhi)(zhi)(zhi)通孔(kong)(kong)(kong)(kong)(kong)(kong)陶粒(li)半(ban)成(cheng)(cheng)品(pin)(pin)的(de)(de)混合物，4是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)皮(pi)(pi)帶機(ji)(ji)(ji)，5是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)料倉，6是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)閥門，7是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)螺(luo)桿擠壓(ya)造(zao)粒(li)機(ji)(ji)(ji)，8是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)螺(luo)桿擠壓(ya)造(zao)粒(li)機(ji)(ji)(ji)的(de)(de)模板，9是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)用于生(sheng)產多(duo)功(gong)(gong)能(neng)(neng)梅(mei)(mei)(mei)(mei)花(hua)(hua)形(xing)(xing)沸(fei)(fei)(fei)(fei)石(shi)(shi)(shi)(shi)尾(wei)(wei)(wei)(wei)(wei)礦(kuang)(kuang)輕(qing)(qing)質(zhi)(zhi)(zhi)通孔(kong)(kong)(kong)(kong)(kong)(kong)陶粒(li)半(ban)成(cheng)(cheng)品(pin)(pin)的(de)(de)模芯，10是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)多(duo)功(gong)(gong)能(neng)(neng)梅(mei)(mei)(mei)(mei)花(hua)(hua)形(xing)(xing)沸(fei)(fei)(fei)(fei)石(shi)(shi)(shi)(shi)尾(wei)(wei)(wei)(wei)(wei)礦(kuang)(kuang)輕(qing)(qing)質(zhi)(zhi)(zhi)通孔(kong)(kong)(kong)(kong)(kong)(kong)陶粒(li)半(ban)成(cheng)(cheng)品(pin)(pin)，11是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)皮(pi)(pi)帶機(ji)(ji)(ji)，12是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)回(hui)轉(zhuan)式(shi)烘(hong)(hong)干(gan)爐(lu)，13是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)回(hui)轉(zhuan)式(shi)烘(hong)(hong)干(gan)爐(lu)烘(hong)(hong)干(gan)溫(wen)度(du)(du)，14是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)焙(bei)(bei)(bei)燒(shao)(shao)(shao)爐(lu)尾(wei)(wei)(wei)(wei)(wei)氣(qi)(qi)(qi)(qi)熱(re)氣(qi)(qi)(qi)(qi)流(liu)，15是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)焙(bei)(bei)(bei)燒(shao)(shao)(shao)爐(lu)尾(wei)(wei)(wei)(wei)(wei)氣(qi)(qi)(qi)(qi)溫(wen)度(du)(du)，16是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)回(hui)轉(zhuan)式(shi)烘(hong)(hong)干(gan)爐(lu)的(de)(de)出(chu)料口，17是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)烘(hong)(hong)干(gan)后的(de)(de)多(duo)功(gong)(gong)能(neng)(neng)梅(mei)(mei)(mei)(mei)花(hua)(hua)形(xing)(xing)沸(fei)(fei)(fei)(fei)石(shi)(shi)(shi)(shi)尾(wei)(wei)(wei)(wei)(wei)礦(kuang)(kuang)輕(qing)(qing)質(zhi)(zhi)(zhi)通孔(kong)(kong)(kong)(kong)(kong)(kong)陶粒(li)半(ban)成(cheng)(cheng)品(pin)(pin)，18是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)回(hui)轉(zhuan)式(shi)焙(bei)(bei)(bei)燒(shao)(shao)(shao)爐(lu)，19是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)燃燒(shao)(shao)(shao)室(shi)的(de)(de)溫(wen)度(du)(du)，20是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)燃燒(shao)(shao)(shao)室(shi)的(de)(de)高溫(wen)熱(re)氣(qi)(qi)(qi)(qi)流(liu)管道，21是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)回(hui)轉(zhuan)式(shi)焙(bei)(bei)(bei)燒(shao)(shao)(shao)爐(lu)的(de)(de)出(chu)料口，22是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)焙(bei)(bei)(bei)燒(shao)(shao)(shao)后的(de)(de)多(duo)功(gong)(gong)能(neng)(neng)梅(mei)(mei)(mei)(mei)花(hua)(hua)形(xing)(xing)沸(fei)(fei)(fei)(fei)石(shi)(shi)(shi)(shi)尾(wei)(wei)(wei)(wei)(wei)礦(kuang)(kuang)輕(qing)(qing)質(zhi)(zhi)(zhi)通孔(kong)(kong)(kong)(kong)(kong)(kong)陶粒(li)半(ban)成(cheng)(cheng)品(pin)(pin)，23是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)U型螺(luo)旋輸送機(ji)(ji)(ji)，24是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)不銹鋼圓(yuan)筒庫，25是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)不銹鋼圓(yuan)筒庫閥門，26是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)保溫(wen)后的(de)(de)多(duo)功(gong)(gong)能(neng)(neng)梅(mei)(mei)(mei)(mei)花(hua)(hua)形(xing)(xing)沸(fei)(fei)(fei)(fei)石(shi)(shi)(shi)(shi)尾(wei)(wei)(wei)(wei)(wei)礦(kuang)(kuang)輕(qing)(qing)質(zhi)(zhi)(zhi)通孔(kong)(kong)(kong)(kong)(kong)(kong)陶粒(li)半(ban)成(cheng)(cheng)品(pin)(pin), 27是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)皮(pi)(pi)帶機(ji)(ji)(ji)，28是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)粉末排(pai)出(chu)管道，29是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)破碎陶粒(li)排(pai)出(chu)管道，30是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)圓(yuan)筒振(zhen)動篩，31是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)篩網，32是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)多(duo)功(gong)(gong)能(neng)(neng)梅(mei)(mei)(mei)(mei)花(hua)(hua)形(xing)(xing)沸(fei)(fei)(fei)(fei)石(shi)(shi)(shi)(shi)尾(wei)(wei)(wei)(wei)(wei)礦(kuang)(kuang)輕(qing)(qing)質(zhi)(zhi)(zhi)通孔(kong)(kong)(kong)(kong)(kong)(kong)陶粒(li)成(cheng)(cheng)品(pin)(pin)，33是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)高溫(wen)熱(re)氣(qi)(qi)(qi)(qi)流(liu)流(liu)動方(fang)向(xiang)，34是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)回(hui)轉(zhuan)式(shi)烘(hong)(hong)干(gan)爐(lu)尾(wei)(wei)(wei)(wei)(wei)氣(qi)(qi)(qi)(qi)溫(wen)度(du)(du)，35是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)烘(hong)(hong)干(gan)爐(lu)尾(wei)(wei)(wei)(wei)(wei)氣(qi)(qi)(qi)(qi)管道，36是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)多(duo)功(gong)(gong)能(neng)(neng)梅(mei)(mei)(mei)(mei)花(hua)(hua)形(xing)(xing)沸(fei)(fei)(fei)(fei)石(shi)(shi)(shi)(shi)尾(wei)(wei)(wei)(wei)(wei)礦(kuang)(kuang)輕(qing)(qing)質(zhi)(zhi)(zhi)通孔(kong)(kong)(kong)(kong)(kong)(kong)陶粒(li)半(ban)成(cheng)(cheng)品(pin)(pin)的(de)(de)外(wai)徑(jing)，37是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)多(duo)功(gong)(gong)能(neng)(neng)梅(mei)(mei)(mei)(mei)花(hua)(hua)形(xing)(xing)沸(fei)(fei)(fei)(fei)石(shi)(shi)(shi)(shi)尾(wei)(wei)(wei)(wei)(wei)礦(kuang)(kuang)輕(qing)(qing)質(zhi)(zhi)(zhi)通孔(kong)(kong)(kong)(kong)(kong)(kong)陶粒(li)半(ban)成(cheng)(cheng)品(pin)(pin)中心的(de)(de)通孔(kong)(kong)(kong)(kong)(kong)(kong)內徑(jing)，38是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)多(duo)功(gong)(gong)能(neng)(neng)梅(mei)(mei)(mei)(mei)花(hua)(hua)形(xing)(xing)沸(fei)(fei)(fei)(fei)石(shi)(shi)(shi)(shi)尾(wei)(wei)(wei)(wei)(wei)礦(kuang)(kuang)輕(qing)(qing)質(zhi)(zhi)(zhi)通孔(kong)(kong)(kong)(kong)(kong)(kong)陶粒(li)半(ban)成(cheng)(cheng)品(pin)(pin)的(de)(de)通孔(kong)(kong)(kong)(kong)(kong)(kong)數量，39是(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)多(duo)功(gong)(gong)能(neng)(neng)梅(mei)(mei)(mei)(mei)花(hua)(hua)形(xing)(xing)沸(fei)(fei)(fei)(fei)石(shi)(shi)(shi)(shi)尾(wei)(wei)(wei)(wei)(wei)礦(kuang)(kuang)輕(qing)(qing)質(zhi)(zhi)(zhi)通孔(kong)(kong)(kong)(kong)(kong)(kong)陶粒(li)半(ban)成(cheng)(cheng)品(pin)(pin)的(de)(de)長度(du)(du)。

具體實施方式

下面結合實施(shi)例對本(ben)發明作進(jin)一步的描述：

1、多(duo)功能梅花(hua)形沸石尾礦輕質通(tong)孔陶粒的生產(chan)方法：

⑴將多功能(neng)梅(mei)花形(xing)沸石尾礦輕質通(tong)(tong)孔陶粒(li)半(ban)成品(pin)(pin)的(de)配料1輸(shu)入已經運轉的(de)攪(jiao)拌(ban)(ban)混(hun)合(he)機(ji)2中(zhong)，攪(jiao)拌(ban)(ban)混(hun)合(he)為多功能(neng)梅(mei)花形(xing)沸石尾礦輕質通(tong)(tong)孔陶粒(li)半(ban)成品(pin)(pin)的(de)混(hun)合(he)物3，經過皮帶機(ji)4輸(shu)送到螺桿擠壓造粒(li)機(ji)7上部的(de)料倉5中(zhong)備用；

⑵將用于生產多(duo)(duo)功(gong)能(neng)梅花形(xing)沸(fei)(fei)石尾(wei)礦(kuang)(kuang)(kuang)輕質(zhi)(zhi)通(tong)(tong)孔陶(tao)(tao)粒(li)半(ban)(ban)成品(pin)的(de)模(mo)芯9，放置在螺桿(gan)擠(ji)(ji)(ji)壓造粒(li)機7的(de)模(mo)板8內，打開料(liao)倉5的(de)閥門6，將多(duo)(duo)功(gong)能(neng)梅花形(xing)沸(fei)(fei)石尾(wei)礦(kuang)(kuang)(kuang)輕質(zhi)(zhi)通(tong)(tong)孔陶(tao)(tao)粒(li)半(ban)(ban)成品(pin)的(de)混合物(wu)3輸送到(dao)螺桿(gan)擠(ji)(ji)(ji)壓造粒(li)機7中(zhong)，擠(ji)(ji)(ji)壓造粒(li)為多(duo)(duo)功(gong)能(neng)梅花形(xing)沸(fei)(fei)石尾(wei)礦(kuang)(kuang)(kuang)輕質(zhi)(zhi)通(tong)(tong)孔陶(tao)(tao)粒(li)半(ban)(ban)成品(pin)10；多(duo)(duo)功(gong)能(neng)梅花形(xing)沸(fei)(fei)石尾(wei)礦(kuang)(kuang)(kuang)輕質(zhi)(zhi)通(tong)(tong)孔陶(tao)(tao)粒(li)半(ban)(ban)成品(pin)的(de)外徑(jing)36控(kong)(kong)制在8毫米(mi)，長度(du)39控(kong)(kong)制在8毫米(mi)，多(duo)(duo)功(gong)能(neng)梅花形(xing)沸(fei)(fei)石尾(wei)礦(kuang)(kuang)(kuang)輕質(zhi)(zhi)通(tong)(tong)孔陶(tao)(tao)粒(li)半(ban)(ban)成品(pin)中(zhong)心的(de)通(tong)(tong)孔38內徑(jing)37控(kong)(kong)制在￠1.5毫米(mi)，通(tong)(tong)孔38數量控(kong)(kong)制在1個；

⑶將(jiang)多功能梅花(hua)形沸(fei)石尾(wei)(wei)礦(kuang)輕質通孔陶粒(li)半成品10，經過皮帶機(ji)11輸(shu)送到回轉式(shi)烘(hong)干(gan)爐(lu)12中(zhong)進(jin)行烘(hong)干(gan)，回轉式(shi)烘(hong)干(gan)爐(lu)12烘(hong)干(gan)溫度13控(kong)制(zhi)(zhi)在150～250℃，烘(hong)干(gan)時(shi)間控(kong)制(zhi)(zhi)在2小時(shi)，回轉式(shi)烘(hong)干(gan)爐(lu)12尾(wei)(wei)氣溫度34控(kong)制(zhi)(zhi)在50～80℃；

⑷將烘干后的多功能梅花形沸石尾礦輕質通孔(kong)陶粒半成品(pin)16，從回(hui)轉(zhuan)(zhuan)式烘干爐12的出料(liao)口17輸送到回(hui)轉(zhuan)(zhuan)式焙燒(shao)(shao)爐18中焙燒(shao)(shao)，燃燒(shao)(shao)室的溫(wen)度(du)19控(kong)(kong)制(zhi)在(zai)(zai)920～940℃，焙燒(shao)(shao)時(shi)間控(kong)(kong)制(zhi)在(zai)(zai)2小時(shi)，焙燒(shao)(shao)爐尾氣(qi)溫(wen)度(du)15控(kong)(kong)制(zhi)在(zai)(zai)150～250℃，；

⑸焙(bei)燒后的(de)多(duo)功能梅(mei)花形沸(fei)石(shi)尾礦輕(qing)質(zhi)通孔陶(tao)(tao)粒半(ban)成(cheng)品22從回(hui)轉(zhuan)式焙(bei)燒爐18的(de)出(chu)料口21排(pai)出(chu)，將焙(bei)燒后的(de)多(duo)功能梅(mei)花形沸(fei)石(shi)尾礦輕(qing)質(zhi)通孔陶(tao)(tao)粒半(ban)成(cheng)品22，經(jing)過U型螺旋輸(shu)送機23輸(shu)入不銹鋼圓筒庫24中保溫(wen)，保溫(wen)時(shi)間控(kong)制在48小時(shi)；

⑹打(da)開不銹鋼圓(yuan)筒庫(ku)24的(de)(de)閥(fa)門25，將保溫后(hou)已經冷卻的(de)(de)多(duo)功能梅(mei)花形(xing)沸石尾礦輕(qing)(qing)質(zhi)通孔陶粒半(ban)成品(pin)26經過皮帶機27輸送到圓(yuan)筒振動(dong)篩30中，通過篩網31進行篩分，篩分后(hou)密(mi)封包裝為(wei)多(duo)功能梅(mei)花形(xing)沸石尾礦輕(qing)(qing)質(zhi)通孔陶粒成品(pin)32，篩分后(hou)的(de)(de)粉末從(cong)粉末排(pai)(pai)出管(guan)道28排(pai)(pai)出，破(po)碎的(de)(de)陶粒從(cong)破(po)碎陶粒排(pai)(pai)出管(guan)道29排(pai)(pai)出；

⑺烘(hong)(hong)(hong)(hong)干(gan)(gan)和(he)(he)焙(bei)燒(shao)(shao)的(de)(de)工藝采(cai)用逆流(liu)(liu)(liu)方式(shi)，是將燃(ran)燒(shao)(shao)器噴(pen)射出(chu)的(de)(de)高溫熱(re)氣(qi)(qi)流(liu)(liu)(liu)33，通(tong)過燃(ran)燒(shao)(shao)室中(zhong)心的(de)(de)高溫熱(re)氣(qi)(qi)流(liu)(liu)(liu)管(guan)道20進入(ru)(ru)回轉(zhuan)(zhuan)(zhuan)式(shi)焙(bei)燒(shao)(shao)爐(lu)18，回轉(zhuan)(zhuan)(zhuan)式(shi)焙(bei)燒(shao)(shao)爐(lu)18尾(wei)(wei)氣(qi)(qi)熱(re)氣(qi)(qi)流(liu)(liu)(liu)14進入(ru)(ru)回轉(zhuan)(zhuan)(zhuan)式(shi)烘(hong)(hong)(hong)(hong)干(gan)(gan)爐(lu)12，回轉(zhuan)(zhuan)(zhuan)式(shi)烘(hong)(hong)(hong)(hong)干(gan)(gan)爐(lu)12尾(wei)(wei)氣(qi)(qi)通(tong)過烘(hong)(hong)(hong)(hong)干(gan)(gan)爐(lu)尾(wei)(wei)氣(qi)(qi)管(guan)道35排出(chu)；多(duo)功能(neng)梅花形沸(fei)(fei)石(shi)尾(wei)(wei)礦(kuang)輕質(zhi)通(tong)孔(kong)陶(tao)粒半成(cheng)品(pin)10，先進入(ru)(ru)回轉(zhuan)(zhuan)(zhuan)式(shi)烘(hong)(hong)(hong)(hong)干(gan)(gan)爐(lu)12中(zhong)進行烘(hong)(hong)(hong)(hong)干(gan)(gan)，再進入(ru)(ru)回轉(zhuan)(zhuan)(zhuan)式(shi)焙(bei)燒(shao)(shao)爐(lu)18中(zhong)焙(bei)燒(shao)(shao)，焙(bei)燒(shao)(shao)后的(de)(de)多(duo)功能(neng)梅花形沸(fei)(fei)石(shi)尾(wei)(wei)礦(kuang)輕質(zhi)通(tong)孔(kong)陶(tao)粒半成(cheng)品(pin)22，從回轉(zhuan)(zhuan)(zhuan)式(shi)焙(bei)燒(shao)(shao)爐(lu)18的(de)(de)出(chu)料口21排出(chu)，多(duo)功能(neng)梅花形沸(fei)(fei)石(shi)尾(wei)(wei)礦(kuang)輕質(zhi)通(tong)孔(kong)陶(tao)粒半成(cheng)品(pin)10進入(ru)(ru)回轉(zhuan)(zhuan)(zhuan)式(shi)烘(hong)(hong)(hong)(hong)干(gan)(gan)爐(lu)12和(he)(he)回轉(zhuan)(zhuan)(zhuan)式(shi)焙(bei)燒(shao)(shao)爐(lu)18后，與高溫熱(re)氣(qi)(qi)流(liu)(liu)(liu)33和(he)(he)焙(bei)燒(shao)(shao)爐(lu)尾(wei)(wei)氣(qi)(qi)熱(re)氣(qi)(qi)流(liu)(liu)(liu)14的(de)(de)流(liu)(liu)(liu)動方向是相反(fan)的(de)(de)。

2、多功能梅花形(xing)沸石(shi)(shi)尾礦輕(qing)質(zhi)通孔陶粒半成(cheng)品的配料按(an)重量百分比由下列組(zu)分組(zu)成(cheng)：沸石(shi)(shi)尾礦30％、高(gao)粘凹凸棒石(shi)(shi)粘土20％、活(huo)性(xing)白(bai)土廢渣6％、活(huo)性(xing)氧化鋁(lv)3％、納(na)米氧化鋅(xin)2％、輕(qing)質(zhi)碳(tan)酸(suan)鈣3％、輕(qing)質(zhi)氧化鎂2％、空(kong)心微珠2％、膨(peng)脹珍珠巖1％、膨(peng)脹蛭石(shi)(shi)1％、十二烷(wan)基硫酸(suan)鈉2％和水28％。

3、實測(ce)多功能(neng)梅花形(xing)沸石尾礦(kuang)輕質通(tong)孔(kong)陶粒平(ping)均堆積密度為720kg/m3，吸水(shui)率(lv)為80％。