技術領域

本發(fa)明涉及一(yi)種高速電池外包膜裝備。

背景技術：

目前，鋰離子電(dian)池的包(bao)膜設(she)備(bei)(bei)，主要基于移(yi)載機(ji)械手往復上料及下料。由(you)于機(ji)構設(she)計限制，實際效率較低且沒有較大(da)提升空間。現有的包(bao)膜設(she)備(bei)(bei)采用(yong)單層電(dian)池水(shui)平(ping)移(yi)載的結構進行中轉，水(shui)平(ping)移(yi)載的結構輸送(song)時間長、節拍(pai)慢(man)效率低下，只能做到6～10ppm的效率水(shui)平(ping)。當進行大(da)規模生產(chan)制造時，包(bao)膜設(she)備(bei)(bei)將成為瓶頸工(gong)序需要大(da)量設(she)備(bei)(bei)的投入。

技術實現要素：

本發(fa)明(ming)的(de)目的(de)在(zai)于提供一種高(gao)速(su)電池(chi)外(wai)包(bao)膜裝備，該裝備通(tong)過立式轉(zhuan)(zhuan)盤(pan)旋(xuan)轉(zhuan)(zhuan)式的(de)供料模式大幅提升了電池(chi)的(de)中(zhong)轉(zhuan)(zhuan)時(shi)(shi)間(jian)，同時(shi)(shi)在(zai)立式轉(zhuan)(zhuan)盤(pan)對應工(gong)位安裝外(wai)包(bao)膜推平及熱壓機構，實(shi)現在(zai)高(gao)速(su)旋(xuan)轉(zhuan)(zhuan)送料的(de)同時(shi)(shi)完成包(bao)膜工(gong)作。

為(wei)(wei)實現上(shang)述(shu)(shu)目的(de)(de)(de)(de)，本發明采用(yong)了(le)以(yi)下技術方(fang)案：包(bao)括(kuo)(kuo)來料(liao)(liao)輸(shu)送(song)帶(dai)、出(chu)(chu)(chu)料(liao)(liao)輸(shu)送(song)帶(dai)以(yi)及(ji)銜(xian)接兩者的(de)(de)(de)(de)立式(shi)(shi)轉(zhuan)(zhuan)(zhuan)盤(pan)，所(suo)述(shu)(shu)的(de)(de)(de)(de)立式(shi)(shi)轉(zhuan)(zhuan)(zhuan)盤(pan)包(bao)括(kuo)(kuo)水平(ping)布(bu)置的(de)(de)(de)(de)轉(zhuan)(zhuan)(zhuan)軸、套(tao)設(she)在轉(zhuan)(zhuan)(zhuan)軸上(shang)的(de)(de)(de)(de)分(fen)度(du)盤(pan)以(yi)及(ji)沿分(fen)度(du)盤(pan)周向均勻(yun)間(jian)(jian)隔布(bu)置的(de)(de)(de)(de)電池(chi)托盒(he)，所(suo)述(shu)(shu)的(de)(de)(de)(de)來料(liao)(liao)輸(shu)送(song)帶(dai)與(yu)(yu)立式(shi)(shi)轉(zhuan)(zhuan)(zhuan)盤(pan)的(de)(de)(de)(de)銜(xian)接處(chu)為(wei)(wei)進(jin)料(liao)(liao)工(gong)(gong)位(wei)(wei)(wei)，所(suo)述(shu)(shu)的(de)(de)(de)(de)立式(shi)(shi)轉(zhuan)(zhuan)(zhuan)盤(pan)與(yu)(yu)出(chu)(chu)(chu)料(liao)(liao)輸(shu)送(song)帶(dai)的(de)(de)(de)(de)銜(xian)接處(chu)為(wei)(wei)出(chu)(chu)(chu)料(liao)(liao)工(gong)(gong)位(wei)(wei)(wei)，所(suo)述(shu)(shu)的(de)(de)(de)(de)進(jin)料(liao)(liao)工(gong)(gong)位(wei)(wei)(wei)與(yu)(yu)出(chu)(chu)(chu)料(liao)(liao)工(gong)(gong)位(wei)(wei)(wei)之間(jian)(jian)沿立式(shi)(shi)轉(zhuan)(zhuan)(zhuan)盤(pan)的(de)(de)(de)(de)轉(zhuan)(zhuan)(zhuan)動(dong)方(fang)向依次(ci)設(she)有(you)(you)側(ce)(ce)面(mian)外(wai)(wai)(wai)(wai)包(bao)膜推(tui)平(ping)機(ji)(ji)構及(ji)側(ce)(ce)面(mian)外(wai)(wai)(wai)(wai)包(bao)膜熱(re)壓機(ji)(ji)構，所(suo)述(shu)(shu)的(de)(de)(de)(de)出(chu)(chu)(chu)料(liao)(liao)工(gong)(gong)位(wei)(wei)(wei)與(yu)(yu)進(jin)料(liao)(liao)工(gong)(gong)位(wei)(wei)(wei)之間(jian)(jian)沿立式(shi)(shi)轉(zhuan)(zhuan)(zhuan)盤(pan)的(de)(de)(de)(de)轉(zhuan)(zhuan)(zhuan)動(dong)方(fang)向依次(ci)設(she)有(you)(you)清洗工(gong)(gong)位(wei)(wei)(wei)及(ji)預(yu)留(liu)工(gong)(gong)位(wei)(wei)(wei)，所(suo)述(shu)(shu)的(de)(de)(de)(de)進(jin)料(liao)(liao)工(gong)(gong)位(wei)(wei)(wei)處(chu)設(she)有(you)(you)鉛垂方(fang)向布(bu)置的(de)(de)(de)(de)外(wai)(wai)(wai)(wai)包(bao)膜，所(suo)述(shu)(shu)的(de)(de)(de)(de)外(wai)(wai)(wai)(wai)包(bao)膜由(you)外(wai)(wai)(wai)(wai)包(bao)膜輸(shu)送(song)切斷(duan)機(ji)(ji)構實現輸(shu)送(song)及(ji)切斷(duan)，該設(she)備(bei)還包(bao)括(kuo)(kuo)將(jiang)電池(chi)及(ji)外(wai)(wai)(wai)(wai)包(bao)膜由(you)進(jin)料(liao)(liao)工(gong)(gong)位(wei)(wei)(wei)推(tui)至電池(chi)托盒(he)內的(de)(de)(de)(de)頂(ding)推(tui)機(ji)(ji)構以(yi)及(ji)將(jiang)電池(chi)由(you)出(chu)(chu)(chu)料(liao)(liao)工(gong)(gong)位(wei)(wei)(wei)推(tui)至出(chu)(chu)(chu)料(liao)(liao)輸(shu)送(song)帶(dai)上(shang)的(de)(de)(de)(de)頂(ding)出(chu)(chu)(chu)機(ji)(ji)構，所(suo)述(shu)(shu)出(chu)(chu)(chu)料(liao)(liao)輸(shu)送(song)帶(dai)的(de)(de)(de)(de)側(ce)(ce)面(mian)依次(ci)設(she)有(you)(you)底部外(wai)(wai)(wai)(wai)包(bao)膜推(tui)平(ping)機(ji)(ji)構及(ji)底部外(wai)(wai)(wai)(wai)包(bao)膜熱(re)壓機(ji)(ji)構。

所(suo)(suo)(suo)述(shu)的(de)(de)外包(bao)膜輸送切斷機構包(bao)括吸(xi)附(fu)裝(zhuang)置(zhi)(zhi)、下拉裝(zhuang)置(zhi)(zhi)及(ji)切斷裝(zhuang)置(zhi)(zhi)，所(suo)(suo)(suo)述(shu)的(de)(de)吸(xi)附(fu)裝(zhuang)置(zhi)(zhi)安裝(zhuang)在下拉裝(zhuang)置(zhi)(zhi)上且(qie)隨下拉裝(zhuang)置(zhi)(zhi)實現往(wang)復動作，所(suo)(suo)(suo)述(shu)的(de)(de)吸(xi)附(fu)裝(zhuang)置(zhi)(zhi)由真(zhen)空發生器及(ji)吸(xi)盤組成，所(suo)(suo)(suo)述(shu)的(de)(de)吸(xi)盤沿外包(bao)膜長度方向布置(zhi)(zhi)多組，所(suo)(suo)(suo)述(shu)的(de)(de)切斷裝(zhuang)置(zhi)(zhi)由兩片模切切刀(dao)組成，模切切刀(dao)的(de)(de)切口采用(yong)鎢(wu)鋼硬化處理。

所(suo)述的頂推(tui)機(ji)構(gou)與進(jin)料工位之間(jian)留有1～5cm的間(jian)隙(xi)，所(suo)述的頂推(tui)機(ji)構(gou)與電(dian)(dian)池的接觸面為柔性材質(zhi)，頂推(tui)機(ji)構(gou)將來(lai)料輸送帶(dai)上的電(dian)(dian)池及切斷后的外包膜同(tong)時推(tui)入電(dian)(dian)池托盒(he)中。

所述(shu)的(de)頂(ding)出機(ji)構包(bao)括氣缸(gang)(gang)，所述(shu)氣缸(gang)(gang)活塞桿的(de)端部垂直設(she)有伸(shen)(shen)縮(suo)(suo)撥桿，所述(shu)的(de)伸(shen)(shen)縮(suo)(suo)撥桿與電(dian)池托盒(he)底部預留的(de)頂(ding)出孔相配(pei)合，伸(shen)(shen)縮(suo)(suo)撥桿在氣缸(gang)(gang)的(de)動作下(xia)將電(dian)池從電(dian)池托盒(he)中頂(ding)出至出料輸送帶。

所述的側面外(wai)包(bao)膜(mo)推(tui)(tui)(tui)平(ping)(ping)機構(gou)包(bao)括(kuo)第一頂推(tui)(tui)(tui)裝(zhuang)(zhuang)置(zhi)及與第一頂推(tui)(tui)(tui)裝(zhuang)(zhuang)置(zhi)相(xiang)連的頂推(tui)(tui)(tui)桿，所述頂推(tui)(tui)(tui)桿的前端安(an)裝(zhuang)(zhuang)有推(tui)(tui)(tui)平(ping)(ping)輪，所述推(tui)(tui)(tui)平(ping)(ping)輪的表面采用EPDM材(cai)質且推(tui)(tui)(tui)平(ping)(ping)輪的寬度比電池厚度寬5～10mm，所述的側面外(wai)包(bao)膜(mo)推(tui)(tui)(tui)平(ping)(ping)機構(gou)對稱設(she)置(zhi)兩(liang)組。

所述的側面外(wai)包膜熱壓機(ji)構包括第(di)二(er)(er)頂推(tui)裝(zhuang)置及與第(di)二(er)(er)頂推(tui)裝(zhuang)置相連的加熱單(dan)元，所述的加熱單(dan)元采用(yong)電(dian)阻絲加熱。

所(suo)述(shu)電(dian)(dian)池(chi)托盒(he)的入(ru)口處設有便于電(dian)(dian)池(chi)及外包(bao)膜進入(ru)的導向(xiang)滾(gun)輪，導向(xiang)滾(gun)輪的表面采用尼龍材質，切(qie)斷后的外包(bao)膜隨電(dian)(dian)池(chi)進入(ru)電(dian)(dian)池(chi)托盒(he)后，外包(bao)膜的側面尺寸應大于1/2電(dian)(dian)池(chi)厚度。

所(suo)述的(de)(de)外包膜采用(yong)能熱壓粘(zhan)結(jie)的(de)(de)PE/PP膜或自身(shen)帶(dai)膠(jiao)的(de)(de)PE/PP膜，所(suo)述的(de)(de)外包膜輸送切斷機(ji)構通過張力控制機(ji)構、自動換卷(juan)機(ji)構與外包膜自動放(fang)卷(juan)機(ji)構相連，所(suo)述的(de)(de)外包膜放(fang)卷(juan)機(ji)構采用(yong)雙懸掛結(jie)構。

所(suo)述(shu)的電(dian)(dian)池托(tuo)(tuo)盒(he)整(zheng)體呈方形(xing)(xing)，電(dian)(dian)池托(tuo)(tuo)盒(he)上設(she)有與(yu)電(dian)(dian)池相配合(he)的L形(xing)(xing)槽口，所(suo)述(shu)L形(xing)(xing)槽口的長(chang)寬尺寸均小于電(dian)(dian)池的長(chang)寬尺寸，電(dian)(dian)池托(tuo)(tuo)盤的底部設(she)有與(yu)L形(xing)(xing)槽口連通的頂(ding)出孔(kong)。

所述(shu)的(de)來料(liao)輸(shu)(shu)送帶(dai)與出(chu)(chu)料(liao)輸(shu)(shu)送帶(dai)垂直布置，且來料(liao)輸(shu)(shu)送帶(dai)與出(chu)(chu)料(liao)輸(shu)(shu)送帶(dai)采用帶(dai)定位擋板(ban)的(de)輸(shu)(shu)送帶(dai)。

由上(shang)述技(ji)術方案可知，本發(fa)明通(tong)過(guo)立式轉盤實現電池(chi)的(de)快速中轉，在立式轉盤間歇停止的(de)位(wei)置安裝側(ce)面外(wai)包(bao)膜推平(ping)機構及側(ce)面外(wai)包(bao)膜熱壓機構以(yi)完成側(ce)面包(bao)膠(jiao)(jiao)，同(tong)時(shi)本發(fa)明通(tong)過(guo)將電池(chi)的(de)側(ce)面包(bao)膠(jiao)(jiao)和底部包(bao)膠(jiao)(jiao)工(gong)位(wei)分開，兩者(zhe)并行動作以(yi)縮短節(jie)拍時(shi)間。本發(fa)明打破了(le)傳統包(bao)膠(jiao)(jiao)設(she)(she)備的(de)節(jie)拍上(shang)限(xian)，且工(gong)藝簡單，設(she)(she)備效率(lv)較高。

附圖說明

圖1是(shi)本發明(ming)的主視圖；

圖(tu)2是圖(tu)1的俯視圖(tu)（該(gai)視圖(tu)省略(lve)了張(zhang)力控制機構、自(zi)動(dong)換卷機構與外(wai)包膜自(zi)動(dong)放卷機構）；

圖3是本發明立式轉盤的結(jie)構示(shi)意圖；

圖4是本發明側面外包膜推平機構(gou)(gou)的結構(gou)(gou)示意圖；

圖(tu)5是本發明側面外包膜熱壓機構的結構示意圖(tu)；

圖6是本(ben)發明頂出(chu)機構的(de)結構示意圖；

圖7是本發明電池托盒(he)的(de)結構示意(yi)圖；

圖(tu)8是本發明(ming)雙(shuang)滾(gun)輪輸送機(ji)構(gou)的結構(gou)示意(yi)圖(tu)；

圖9是本發明電池包膜方(fang)案一；

圖10是本發明(ming)電池包膜方(fang)案二。

具體實施方式

下面結合附圖對本發(fa)明(ming)做進一步說(shuo)明(ming)：

如圖(tu)1、圖(tu)2、圖(tu)3所示的(de)(de)(de)(de)(de)(de)(de)一(yi)種高速電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)外(wai)(wai)包(bao)膜(mo)(mo)裝備(bei)，包(bao)括(kuo)來料(liao)(liao)輸(shu)(shu)送(song)(song)(song)(song)(song)帶1、出(chu)(chu)料(liao)(liao)輸(shu)(shu)送(song)(song)(song)(song)(song)帶2以(yi)及(ji)(ji)(ji)(ji)銜(xian)接兩者的(de)(de)(de)(de)(de)(de)(de)立(li)式(shi)(shi)轉(zhuan)(zhuan)盤3，立(li)式(shi)(shi)轉(zhuan)(zhuan)盤3包(bao)括(kuo)水平(ping)布(bu)置的(de)(de)(de)(de)(de)(de)(de)轉(zhuan)(zhuan)軸(zhou)31、套設(she)在轉(zhuan)(zhuan)軸(zhou)31上的(de)(de)(de)(de)(de)(de)(de)分(fen)度盤32以(yi)及(ji)(ji)(ji)(ji)沿分(fen)度盤32周(zhou)向均勻(yun)間隔布(bu)置的(de)(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)托盒33，來料(liao)(liao)輸(shu)(shu)送(song)(song)(song)(song)(song)帶1與立(li)式(shi)(shi)轉(zhuan)(zhuan)盤3的(de)(de)(de)(de)(de)(de)(de)銜(xian)接處(chu)為進(jin)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)4，立(li)式(shi)(shi)轉(zhuan)(zhuan)盤3與出(chu)(chu)料(liao)(liao)輸(shu)(shu)送(song)(song)(song)(song)(song)帶2的(de)(de)(de)(de)(de)(de)(de)銜(xian)接處(chu)為出(chu)(chu)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)5，進(jin)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)4與出(chu)(chu)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)5之間沿立(li)式(shi)(shi)轉(zhuan)(zhuan)盤3的(de)(de)(de)(de)(de)(de)(de)轉(zhuan)(zhuan)動(dong)方(fang)向依次設(she)有(you)(you)側(ce)面(mian)(mian)外(wai)(wai)包(bao)膜(mo)(mo)推(tui)平(ping)機(ji)(ji)構(gou)(gou)6及(ji)(ji)(ji)(ji)側(ce)面(mian)(mian)外(wai)(wai)包(bao)膜(mo)(mo)熱壓機(ji)(ji)構(gou)(gou)7，出(chu)(chu)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)5與進(jin)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)4之間沿立(li)式(shi)(shi)轉(zhuan)(zhuan)盤3的(de)(de)(de)(de)(de)(de)(de)轉(zhuan)(zhuan)動(dong)方(fang)向依次設(she)有(you)(you)清(qing)洗(xi)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)8及(ji)(ji)(ji)(ji)預留(liu)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)9，進(jin)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)4處(chu)設(she)有(you)(you)鉛垂(chui)方(fang)向布(bu)置的(de)(de)(de)(de)(de)(de)(de)外(wai)(wai)包(bao)膜(mo)(mo)200，外(wai)(wai)包(bao)膜(mo)(mo)200由(you)(you)外(wai)(wai)包(bao)膜(mo)(mo)輸(shu)(shu)送(song)(song)(song)(song)(song)切斷機(ji)(ji)構(gou)(gou)10實(shi)現輸(shu)(shu)送(song)(song)(song)(song)(song)及(ji)(ji)(ji)(ji)切斷，該設(she)備(bei)還包(bao)括(kuo)將(jiang)電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)100及(ji)(ji)(ji)(ji)外(wai)(wai)包(bao)膜(mo)(mo)200由(you)(you)進(jin)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)4推(tui)至(zhi)(zhi)電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)托盒33內的(de)(de)(de)(de)(de)(de)(de)頂(ding)(ding)(ding)推(tui)機(ji)(ji)構(gou)(gou)11以(yi)及(ji)(ji)(ji)(ji)將(jiang)電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)100由(you)(you)出(chu)(chu)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)5推(tui)至(zhi)(zhi)出(chu)(chu)料(liao)(liao)輸(shu)(shu)送(song)(song)(song)(song)(song)帶2上的(de)(de)(de)(de)(de)(de)(de)頂(ding)(ding)(ding)出(chu)(chu)機(ji)(ji)構(gou)(gou)12，出(chu)(chu)料(liao)(liao)輸(shu)(shu)送(song)(song)(song)(song)(song)帶2的(de)(de)(de)(de)(de)(de)(de)側(ce)面(mian)(mian)依次設(she)有(you)(you)底部(bu)外(wai)(wai)包(bao)膜(mo)(mo)推(tui)平(ping)機(ji)(ji)構(gou)(gou)13及(ji)(ji)(ji)(ji)底部(bu)外(wai)(wai)包(bao)膜(mo)(mo)熱壓機(ji)(ji)構(gou)(gou)14。也就(jiu)是立(li)式(shi)(shi)轉(zhuan)(zhuan)盤3的(de)(de)(de)(de)(de)(de)(de)周(zhou)向設(she)置有(you)(you)六個(ge)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)，分(fen)別依次為進(jin)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)4、側(ce)面(mian)(mian)外(wai)(wai)包(bao)膜(mo)(mo)推(tui)平(ping)機(ji)(ji)構(gou)(gou)所在的(de)(de)(de)(de)(de)(de)(de)推(tui)平(ping)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)；側(ce)面(mian)(mian)外(wai)(wai)包(bao)膜(mo)(mo)熱壓機(ji)(ji)構(gou)(gou)所在的(de)(de)(de)(de)(de)(de)(de)熱壓工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)、出(chu)(chu)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)5、清(qing)洗(xi)工(gong)(gong)(gong)痊8及(ji)(ji)(ji)(ji)預留(liu)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)9，電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)100由(you)(you)來料(liao)(liao)輸(shu)(shu)送(song)(song)(song)(song)(song)帶1輸(shu)(shu)送(song)(song)(song)(song)(song)至(zhi)(zhi)頂(ding)(ding)(ding)推(tui)機(ji)(ji)構(gou)(gou)11處(chu)，由(you)(you)頂(ding)(ding)(ding)推(tui)機(ji)(ji)構(gou)(gou)11將(jiang)電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)及(ji)(ji)(ji)(ji)切斷后(hou)的(de)(de)(de)(de)(de)(de)(de)外(wai)(wai)包(bao)膜(mo)(mo)從進(jin)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)4處(chu)推(tui)至(zhi)(zhi)電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)托盒33中，隨著立(li)式(shi)(shi)轉(zhuan)(zhuan)盤3的(de)(de)(de)(de)(de)(de)(de)轉(zhuan)(zhuan)動(dong)，裝有(you)(you)電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)100的(de)(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)托盒33經(jing)過推(tui)平(ping)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)將(jiang)電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)側(ce)面(mian)(mian)的(de)(de)(de)(de)(de)(de)(de)外(wai)(wai)包(bao)膜(mo)(mo)推(tui)平(ping)，再經(jing)過熱壓工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)將(jiang)電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)側(ce)面(mian)(mian)的(de)(de)(de)(de)(de)(de)(de)外(wai)(wai)包(bao)膜(mo)(mo)熱壓，最后(hou)由(you)(you)頂(ding)(ding)(ding)出(chu)(chu)機(ji)(ji)構(gou)(gou)在出(chu)(chu)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)5將(jiang)電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)頂(ding)(ding)(ding)出(chu)(chu)至(zhi)(zhi)出(chu)(chu)料(liao)(liao)輸(shu)(shu)送(song)(song)(song)(song)(song)帶2上，并經(jing)過底部(bu)外(wai)(wai)包(bao)膜(mo)(mo)推(tui)平(ping)機(ji)(ji)構(gou)(gou)13及(ji)(ji)(ji)(ji)底部(bu)外(wai)(wai)包(bao)膜(mo)(mo)熱壓機(ji)(ji)構(gou)(gou)14對電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)實(shi)現底部(bu)外(wai)(wai)包(bao)膜(mo)(mo)的(de)(de)(de)(de)(de)(de)(de)推(tui)平(ping)及(ji)(ji)(ji)(ji)熱壓，電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)托盒33在卸去電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)后(hou)，繼續轉(zhuan)(zhuan)動(dong)至(zhi)(zhi)清(qing)洗(xi)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)8實(shi)現清(qing)洗(xi)，并最終回(hui)到進(jin)料(liao)(liao)工(gong)(gong)(gong)位(wei)(wei)(wei)(wei)4，繼續運送(song)(song)(song)(song)(song)下一(yi)塊電(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)(chi)100。

進一步的(de)，外包膜輸送切斷(duan)機構(gou)10包括吸附裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)、下拉(la)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)及切斷(duan)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)，吸附裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)安裝(zhuang)(zhuang)(zhuang)(zhuang)在下拉(la)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)上且隨下拉(la)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)實現(xian)往復動作(zuo)，吸附裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)由(you)(you)真空發生器及吸盤(pan)組成，吸盤(pan)沿外包膜長度方向布置(zhi)(zhi)(zhi)(zhi)(zhi)多組，切斷(duan)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)由(you)(you)兩(liang)片(pian)模切切刀組成，模切切刀的(de)切口采(cai)用鎢鋼硬(ying)化處(chu)理。

進一步的(de)(de)(de)，頂(ding)推機(ji)構11與進料工(gong)位4之間(jian)留(liu)有1～5cm的(de)(de)(de)間(jian)隙，用于外包膜(mo)通(tong)過，頂(ding)推機(ji)構11與電池(chi)(chi)的(de)(de)(de)接觸面(mian)為柔性材質，頂(ding)推機(ji)構將來料輸送(song)帶(dai)1上的(de)(de)(de)電池(chi)(chi)100及(ji)切斷(duan)后的(de)(de)(de)外包膜(mo)200同時(shi)推入電池(chi)(chi)托盒3中。

進(jin)一(yi)步的，如(ru)圖6所(suo)示，頂(ding)出(chu)(chu)機構12包括(kuo)氣(qi)缸(gang)(gang)121，氣(qi)缸(gang)(gang)活塞(sai)桿(gan)122的端部垂(chui)直設有伸縮撥(bo)桿(gan)123，伸縮撥(bo)桿(gan)123與(yu)電(dian)池托(tuo)盒33底(di)部預留的頂(ding)出(chu)(chu)孔34相配(pei)合，伸縮撥(bo)桿(gan)123在氣(qi)缸(gang)(gang)121的動作(zuo)下將電(dian)池100從電(dian)池托(tuo)盒33中(zhong)頂(ding)出(chu)(chu)至出(chu)(chu)料(liao)輸送(song)帶2。

進一步的(de)(de)，如圖4所示，側面(mian)外包膜推(tui)(tui)平(ping)機構6包括第一頂推(tui)(tui)裝(zhuang)置(zhi)61及與第一頂推(tui)(tui)裝(zhuang)置(zhi)61相連(lian)的(de)(de)頂推(tui)(tui)桿62，頂推(tui)(tui)桿62的(de)(de)前(qian)端安裝(zhuang)有推(tui)(tui)平(ping)輪(lun)63，推(tui)(tui)平(ping)輪(lun)63的(de)(de)表(biao)面(mian)采用(yong)EPDM材質(zhi)且(qie)推(tui)(tui)平(ping)輪(lun)63的(de)(de)寬度(du)(du)比電(dian)池厚度(du)(du)寬5～10mm，側面(mian)外包膜推(tui)(tui)平(ping)機構6對稱(cheng)設置(zhi)兩組。

進一步的(de)，如圖(tu)5所示(shi)，側面外包膜熱(re)壓機(ji)構7包括第二頂(ding)(ding)推(tui)裝(zhuang)置71及與(yu)第二頂(ding)(ding)推(tui)裝(zhuang)置71相(xiang)連的(de)加(jia)(jia)熱(re)單(dan)元(yuan)72，加(jia)(jia)熱(re)單(dan)元(yuan)72采用電阻絲加(jia)(jia)熱(re)，其加(jia)(jia)熱(re)溫度<100℃。

進一步(bu)的(de)(de)，電(dian)池(chi)(chi)托盒33的(de)(de)入(ru)(ru)口處(chu)設有便于電(dian)池(chi)(chi)100及外(wai)包(bao)(bao)膜200進入(ru)(ru)的(de)(de)導(dao)向滾輪，導(dao)向滾輪的(de)(de)表面(mian)(mian)采用尼(ni)龍材(cai)質，切斷后(hou)的(de)(de)外(wai)包(bao)(bao)膜200隨(sui)電(dian)池(chi)(chi)100進入(ru)(ru)電(dian)池(chi)(chi)托盒33后(hou)，外(wai)包(bao)(bao)膜200的(de)(de)側面(mian)(mian)尺寸(cun)應大(da)于1/2電(dian)池(chi)(chi)厚(hou)度。

進一步的，外包(bao)膜(mo)(mo)(mo)200采用能熱壓粘結的PE/PP膜(mo)(mo)(mo)或自(zi)身帶膠(jiao)的PE/PP膜(mo)(mo)(mo)，外包(bao)膜(mo)(mo)(mo)輸(shu)(shu)送切斷機(ji)(ji)構(gou)(gou)(gou)10通過(guo)張(zhang)力(li)控制機(ji)(ji)構(gou)(gou)(gou)15、自(zi)動(dong)(dong)換(huan)卷(juan)(juan)(juan)機(ji)(ji)構(gou)(gou)(gou)16與外包(bao)膜(mo)(mo)(mo)自(zi)動(dong)(dong)放(fang)(fang)卷(juan)(juan)(juan)機(ji)(ji)構(gou)(gou)(gou)17相連，外包(bao)膜(mo)(mo)(mo)放(fang)(fang)卷(juan)(juan)(juan)機(ji)(ji)構(gou)(gou)(gou)17采用雙懸掛結構(gou)(gou)(gou)，可(ke)(ke)(ke)放(fang)(fang)置A、B兩個(ge)料(liao)卷(juan)(juan)(juan)，外包(bao)膜(mo)(mo)(mo)料(liao)卷(juan)(juan)(juan)采用氣脹軸固(gu)定(ding)在(zai)外包(bao)膜(mo)(mo)(mo)放(fang)(fang)卷(juan)(juan)(juan)機(ji)(ji)構(gou)(gou)(gou)17上(shang)，氣脹軸由電機(ji)(ji)驅動(dong)(dong)帶動(dong)(dong)料(liao)卷(juan)(juan)(juan)旋(xuan)轉，外包(bao)膜(mo)(mo)(mo)放(fang)(fang)卷(juan)(juan)(juan)機(ji)(ji)構(gou)(gou)(gou)17帶有糾(jiu)偏裝(zhuang)(zhuang)置，糾(jiu)偏裝(zhuang)(zhuang)置的響(xiang)應速度(du)<0.2毫秒(miao)，糾(jiu)偏精度(du)<0.1mm；自(zi)動(dong)(dong)換(huan)卷(juan)(juan)(juan)機(ji)(ji)構(gou)(gou)(gou)17可(ke)(ke)(ke)完(wan)成(cheng)A、B料(liao)卷(juan)(juan)(juan)的對接粘貼；張(zhang)力(li)控制機(ji)(ji)構(gou)(gou)(gou)1的控制范圍為100-1000gf，公差(cha)在(zai)±5%以內。當外包(bao)膜(mo)(mo)(mo)200采用自(zi)身帶膠(jiao)的PE/PP膜(mo)(mo)(mo)時，如圖8所示，可(ke)(ke)(ke)采用雙滾輪輸(shu)(shu)送機(ji)(ji)構(gou)(gou)(gou)來輸(shu)(shu)送外包(bao)膜(mo)(mo)(mo)，即采用牽引輥19和防粘輥18的配合來輸(shu)(shu)送外包(bao)膜(mo)(mo)(mo)200，同時外包(bao)膜(mo)(mo)(mo)200采用自(zi)身帶膠(jiao)的PE/PP膜(mo)(mo)(mo)時，還可(ke)(ke)(ke)減少(shao)側面外包(bao)膜(mo)(mo)(mo)熱壓機(ji)(ji)構(gou)(gou)(gou)和底部外包(bao)膜(mo)(mo)(mo)熱壓機(ji)(ji)構(gou)(gou)(gou)。

進一步(bu)的(de)(de)，如(ru)圖7所示，電池托盒33整體呈方形(xing)(xing)，電池托盒33上設有與(yu)電池100相配合的(de)(de)L形(xing)(xing)槽(cao)口35，L形(xing)(xing)槽(cao)口35的(de)(de)長寬(kuan)尺寸(cun)均(jun)小于電池的(de)(de)長寬(kuan)尺寸(cun)，電池托盤33的(de)(de)底(di)部(bu)設有與(yu)L形(xing)(xing)槽(cao)口35連通的(de)(de)頂(ding)出孔34。

進一步(bu)的(de)，來料(liao)輸(shu)(shu)送帶(dai)(dai)1與出料(liao)輸(shu)(shu)送帶(dai)(dai)2垂直布置，且(qie)來料(liao)輸(shu)(shu)送帶(dai)(dai)1與出料(liao)輸(shu)(shu)送帶(dai)(dai)2采(cai)用帶(dai)(dai)定位擋板(ban)的(de)輸(shu)(shu)送帶(dai)(dai)。

進(jin)一步的，底(di)部外包(bao)(bao)膜(mo)(mo)推平機構(gou)13及底(di)部外包(bao)(bao)膜(mo)(mo)熱壓機構(gou)14與側面外包(bao)(bao)膜(mo)(mo)推平機構(gou)6及側面外包(bao)(bao)膜(mo)(mo)熱壓機構(gou)7的結構(gou)相同，在(zai)此不再贅述。

本發明的工作(zuo)原理及(ji)工作(zuo)過程如下：

工作時(shi)，單體(ti)電(dian)(dian)(dian)(dian)池(chi)(chi)通過來(lai)料(liao)輸(shu)送(song)(song)(song)帶(dai)輸(shu)送(song)(song)(song)至(zhi)立(li)式轉(zhuan)盤處的進料(liao)工位處，此時(shi)外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)輸(shu)送(song)(song)(song)切(qie)斷機(ji)(ji)構(gou)(gou)將(jiang)外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)拉下來(lai)設定(ding)的長度(du)，切(qie)斷裝置(zhi)切(qie)斷；或(huo)者采用雙滾輪輸(shu)送(song)(song)(song)機(ji)(ji)構(gou)(gou)輸(shu)送(song)(song)(song)額(e)定(ding)長度(du)的外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)，頂(ding)(ding)推(tui)(tui)機(ji)(ji)構(gou)(gou)將(jiang)電(dian)(dian)(dian)(dian)池(chi)(chi)頂(ding)(ding)推(tui)(tui)進入(ru)立(li)式轉(zhuan)盤的電(dian)(dian)(dian)(dian)池(chi)(chi)托盒內，電(dian)(dian)(dian)(dian)池(chi)(chi)先(xian)接觸外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)然后帶(dai)著外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)一(yi)同進入(ru)電(dian)(dian)(dian)(dian)池(chi)(chi)托盒，電(dian)(dian)(dian)(dian)池(chi)(chi)托盒前端的導(dao)向(xiang)滾輪確(que)保電(dian)(dian)(dian)(dian)池(chi)(chi)位置(zhi)準(zhun)確(que)，且在推(tui)(tui)入(ru)過程中將(jiang)外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)推(tui)(tui)平(ping)貼在電(dian)(dian)(dian)(dian)池(chi)(chi)表(biao)面；立(li)式轉(zhuan)盤逆時(shi)針(zhen)旋轉(zhuan)帶(dai)動電(dian)(dian)(dian)(dian)池(chi)(chi)和外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)旋轉(zhuan)至(zhi)側(ce)面外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)推(tui)(tui)平(ping)機(ji)(ji)構(gou)(gou)處，兩套(tao)第一(yi)頂(ding)(ding)推(tui)(tui)裝置(zhi)依次將(jiang)外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)推(tui)(tui)平(ping)并旋轉(zhuan)至(zhi)熱(re)(re)(re)壓工位，側(ce)面外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)熱(re)(re)(re)壓機(ji)(ji)構(gou)(gou)的第二頂(ding)(ding)推(tui)(tui)裝置(zhi)將(jiang)加(jia)熱(re)(re)(re)單元頂(ding)(ding)出，并在設定(ding)的時(shi)間內施加(jia)額(e)定(ding)溫度(du)后完成(cheng)側(ce)面外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)熱(re)(re)(re)壓；完成(cheng)熱(re)(re)(re)壓的電(dian)(dian)(dian)(dian)池(chi)(chi)隨著立(li)式轉(zhuan)盤旋轉(zhuan)至(zhi)出料(liao)工位，頂(ding)(ding)出機(ji)(ji)構(gou)(gou)將(jiang)電(dian)(dian)(dian)(dian)池(chi)(chi)頂(ding)(ding)出至(zhi)出料(liao)輸(shu)送(song)(song)(song)帶(dai)上(shang)，出料(liao)輸(shu)送(song)(song)(song)帶(dai)帶(dai)動電(dian)(dian)(dian)(dian)池(chi)(chi)行進，到(dao)達底部(bu)外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)推(tui)(tui)平(ping)機(ji)(ji)構(gou)(gou)處，由底部(bu)外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)推(tui)(tui)平(ping)機(ji)(ji)構(gou)(gou)推(tui)(tui)平(ping)后到(dao)達底部(bu)外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)熱(re)(re)(re)壓機(ji)(ji)構(gou)(gou)處，由底部(bu)外(wai)(wai)(wai)包(bao)(bao)(bao)(bao)(bao)膜(mo)(mo)(mo)熱(re)(re)(re)壓機(ji)(ji)構(gou)(gou)熱(re)(re)(re)壓后流轉(zhuan)至(zhi)下一(yi)工序。

本發(fa)明(ming)在使用(yong)時，電池(chi)100進入電池(chi)托(tuo)盤33時，如(ru)圖9所示，可以采用(yong)底部(bu)先(xian)進入的方式(shi)，如(ru)圖10所示，也(ye)可以采用(yong)側壁先(xian)進入的方式(shi)。

綜上所述，本發(fa)明(ming)通過(guo)(guo)立(li)式轉盤實(shi)現電(dian)池的快速中轉，通過(guo)(guo)立(li)式轉盤的供料模式可以做到30～40ppm的效率，在立(li)式轉盤間歇停止的位(wei)置安裝(zhuang)側(ce)面外包(bao)(bao)膜(mo)(mo)推平機構(gou)及側(ce)面外包(bao)(bao)膜(mo)(mo)熱(re)壓(ya)機構(gou)以完成側(ce)面包(bao)(bao)膠(jiao)，同時本發(fa)明(ming)通過(guo)(guo)將電(dian)池的側(ce)面包(bao)(bao)膠(jiao)和(he)底部包(bao)(bao)膠(jiao)工位(wei)分開(kai)，兩者并行動作以縮短節拍時間。本發(fa)明(ming)打破了(le)傳(chuan)統包(bao)(bao)膠(jiao)設備的節拍上限，大(da)大(da)提升了(le)包(bao)(bao)膜(mo)(mo)工序的設備能力，且(qie)工藝簡單，設備效率較(jiao)高。

以上(shang)所述的(de)實施例(li)僅僅是(shi)對(dui)(dui)本發(fa)(fa)明(ming)的(de)優選實施方(fang)式進行描述，并非對(dui)(dui)本發(fa)(fa)明(ming)的(de)范(fan)圍進行限定(ding)，在不脫離本發(fa)(fa)明(ming)設計(ji)精神的(de)前提下，本領域(yu)普通技(ji)術(shu)人員對(dui)(dui)本發(fa)(fa)明(ming)的(de)技(ji)術(shu)方(fang)案(an)作(zuo)出的(de)各(ge)種變形(xing)和改進，均(jun)應落入本發(fa)(fa)明(ming)權(quan)利(li)要求書確定(ding)的(de)保護范(fan)圍內。