本實用新型屬于電池(chi)制造技(ji)術領域(yu),具體涉及一種鋰(li)電池(chi)自動化生(sheng)產設備。
背景技術:
鋰離(li)(li)子電(dian)(dian)(dian)池(chi)(chi)內部(bu)存有(you)許多有(you)機溶劑(ji)和遇水(shui)、氧能迅速分解產生(sheng)大(da)量氫氟(fu)酸的(de)(de)電(dian)(dian)(dian)解質鋰鹽。電(dian)(dian)(dian)池(chi)(chi)內部(bu)氫氟(fu)酸含(han)量過(guo)高會導致(zhi)電(dian)(dian)(dian)芯(xin)性(xing)能(如容量、循環壽(shou)命(ming)、放電(dian)(dian)(dian)平臺等)發生(sheng)損耗,因此(ci),電(dian)(dian)(dian)池(chi)(chi)內部(bu)需(xu)要真空(kong)、無水(shui)、無氧。鋰離(li)(li)子電(dian)(dian)(dian)池(chi)(chi)在充電(dian)(dian)(dian)活化(hua)后會產生(sheng)氣(qi)體,通過(guo)真空(kong)抽氣(qi),能將電(dian)(dian)(dian)芯(xin)內部(bu)的(de)(de)氣(qi)體排(pai)出,然后進(jin)行(xing)封(feng)(feng)(feng)裝,防止(zhi)空(kong)氣(qi)中(zhong)的(de)(de)氧氣(qi)、水(shui)分進(jin)入(ru)電(dian)(dian)(dian)芯(xin)內部(bu)。真空(kong)封(feng)(feng)(feng)邊(bian)后進(jin)行(xing)二次封(feng)(feng)(feng)邊(bian)、切邊(bian)、折(zhe)邊(bian)、燙邊(bian)等工序,進(jin)一步(bu)改(gai)變(bian)電(dian)(dian)(dian)芯(xin)的(de)(de)外形,來增加電(dian)(dian)(dian)芯(xin)側邊(bian)的(de)(de)強度,同時(shi)減小(xiao)電(dian)(dian)(dian)芯(xin)占用空(kong)間(jian),提高電(dian)(dian)(dian)芯(xin)空(kong)間(jian)利用率。
目前,真空封邊、二次(ci)封邊、折(zhe)邊、燙邊等過(guo)程多采用人工流(liu)水線作業,這種方式存(cun)在的(de)缺(que)陷有:
1、效率低,傳統的人工流水線作業,一(yi)個工序需(xu)要(yao)一(yi)臺設(she)備(bei),每臺設(she)備(bei)需(xu)要(yao)一(yi)名操作員工;
2、操(cao)作繁瑣,每個工(gong)序(xu)處理內容(rong)不(bu)(bu)同,員(yuan)工(gong)的操(cao)作不(bu)(bu)同,需要(yao)仔(zi)細作業,各工(gong)序(xu)崗位間互換(huan)前需要(yao)再(zai)次培訓等(deng);
3、占用(yong)空間大,加(jia)工設備(bei)、傳(chuan)送設備(bei)和(he)人員均會占用(yong)空間;
4、人工成本高;由(you)于需要員工數量較(jiao)多,要解(jie)決員工吃住、工資(zi)等問題,增加了人工成本。
技術實現要素:
本實(shi)用新型針對現(xian)有(you)技術中存在(zai)的(de)上述問題,提供一種(zhong)鋰電池(chi)自動(dong)化(hua)生產設備(bei),將(jiang)真空(kong)封裝(zhuang)、二(er)次封邊、切邊、折邊燙邊等工(gong)序集成到一起,提高(gao)設備(bei)自動(dong)化(hua)程(cheng)度,從而提高(gao)效率,簡便操(cao)(cao)作(zuo),減(jian)少(shao)占用空(kong)間,減(jian)少(shao)操(cao)(cao)作(zuo)員工(gong)數量(liang),最終(zhong)降低成本,提高(gao)效益。
為實現上(shang)述目的,本實用(yong)新型采用(yong)如下技術方(fang)案:一種鋰電池自動化(hua)生產設備,包括真(zhen)空(kong)封(feng)邊(bian)(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、二次封(feng)邊(bian)(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、切邊(bian)(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)和(he)折(zhe)(zhe)邊(bian)(bian)(bian)燙邊(bian)(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi),還(huan)包括傳(chuan)(chuan)送裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)和(he)控制裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi),控制裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)電連接(jie)真(zhen)空(kong)封(feng)邊(bian)(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、二次封(feng)邊(bian)(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、切邊(bian)(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、折(zhe)(zhe)邊(bian)(bian)(bian)燙邊(bian)(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)和(he)傳(chuan)(chuan)送裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi),真(zhen)空(kong)封(feng)邊(bian)(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、二次封(feng)邊(bian)(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、切邊(bian)(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)和(he)折(zhe)(zhe)邊(bian)(bian)(bian)燙邊(bian)(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)跨接(jie)在(zai)傳(chuan)(chuan)送裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)上(shang)并可直接(jie)對(dui)傳(chuan)(chuan)送裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)上(shang)的電芯進行加(jia)工(gong)。
真空封邊、二次(ci)封邊、切邊和折邊燙邊等加工裝(zhuang)置(zhi)(zhi)可以(yi)直接對傳(chuan)送裝(zhuang)置(zhi)(zhi)上的電(dian)芯(xin)進行加工,不需要對電(dian)芯(xin)進行人(ren)工移動(dong)。電(dian)芯(xin)通(tong)過傳(chuan)送裝(zhuang)置(zhi)(zhi)依次(ci)經過各加工裝(zhuang)置(zhi)(zhi)并得到加工,從(cong)而(er)提高(gao)(gao)了設備自動(dong)化(hua)程度(du),使(shi)生產效率得到提高(gao)(gao),同(tong)時減少操(cao)作人(ren)員數量,降低人(ren)工成本。
作為優選,傳送裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)包括轉(zhuan)盤(pan)(pan),真空封邊(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)、二(er)次(ci)封邊(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)、切邊(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)和折邊(bian)燙邊(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)按轉(zhuan)盤(pan)(pan)旋(xuan)轉(zhuan)方向跨接在(zai)轉(zhuan)盤(pan)(pan)上。用(yong)轉(zhuan)盤(pan)(pan)代替傳統的線(xian)型傳送帶,轉(zhuan)盤(pan)(pan)將電芯依次(ci)傳送至(zhi)真空封邊(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)、二(er)次(ci)封邊(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)、切邊(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)和折邊(bian)燙邊(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)進行加(jia)工,減(jian)少了占用(yong)空間。
作為優選(xuan),轉(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)包括(kuo)(kuo)第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)和(he)(he)第(di)(di)二(er)(er)轉(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan),傳送(song)裝(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)還包括(kuo)(kuo)將電芯從第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)移(yi)動到(dao)第(di)(di)二(er)(er)轉(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)的(de)移(yi)料(liao)(liao)裝(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi),真空(kong)封(feng)邊裝(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)、二(er)(er)次(ci)封(feng)邊裝(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)及移(yi)料(liao)(liao)裝(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)按第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)旋轉(zhuan)(zhuan)(zhuan)方向繞第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)設置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi),移(yi)料(liao)(liao)裝(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)、切邊裝(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)及折邊燙(tang)邊裝(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)按第(di)(di)二(er)(er)轉(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)旋轉(zhuan)(zhuan)(zhuan)方向繞第(di)(di)二(er)(er)轉(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)設置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi),控制裝(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)電連接第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)、第(di)(di)二(er)(er)轉(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)和(he)(he)移(yi)料(liao)(liao)裝(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)。設置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)兩個(ge)轉(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan),可以縮小整個(ge)設備的(de)體積,減少(shao)占用空(kong)間,并方便上料(liao)(liao)和(he)(he)收料(liao)(liao)。
作(zuo)為優選,移料(liao)裝(zhuang)置(zhi)包(bao)括移料(liao)機(ji)械手,控(kong)制裝(zhuang)置(zhi)連接移料(liao)機(ji)械手。為實現(xian)電芯(xin)在兩個轉盤間的(de)移動,需要設置(zhi)移料(liao)裝(zhuang)置(zhi)。由于電芯(xin)通常被(bei)固定在轉盤上,通過機(ji)械手可以(yi)順暢地實現(xian)電芯(xin)的(de)移動。
作為優選,第(di)(di)一轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)設(she)有(you)四個(ge)(ge)電芯(xin)(xin)托盤(pan)(pan)(pan)(pan),第(di)(di)一轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)上(shang)(shang)相鄰兩(liang)(liang)個(ge)(ge)電芯(xin)(xin)托盤(pan)(pan)(pan)(pan)的(de)(de)(de)中心(xin)(xin)(xin)(xin)點與(yu)第(di)(di)一轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)的(de)(de)(de)中心(xin)(xin)(xin)(xin)點所(suo)成(cheng)(cheng)(cheng)的(de)(de)(de)直線(xian)成(cheng)(cheng)(cheng)90°,所(suo)述第(di)(di)二(er)轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)設(she)有(you)四個(ge)(ge)電芯(xin)(xin)托盤(pan)(pan)(pan)(pan),第(di)(di)二(er)轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)上(shang)(shang)相鄰兩(liang)(liang)個(ge)(ge)電芯(xin)(xin)托盤(pan)(pan)(pan)(pan)的(de)(de)(de)中心(xin)(xin)(xin)(xin)點與(yu)第(di)(di)二(er)轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)的(de)(de)(de)中心(xin)(xin)(xin)(xin)點所(suo)成(cheng)(cheng)(cheng)的(de)(de)(de)直線(xian)成(cheng)(cheng)(cheng)90°,所(suo)述真空封邊(bian)裝(zhuang)置(zhi)及(ji)二(er)次封邊(bian)裝(zhuang)置(zhi)的(de)(de)(de)中心(xin)(xin)(xin)(xin)點與(yu)第(di)(di)一轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)的(de)(de)(de)中心(xin)(xin)(xin)(xin)點所(suo)成(cheng)(cheng)(cheng)的(de)(de)(de)直線(xian)成(cheng)(cheng)(cheng)90°,所(suo)述切邊(bian)裝(zhuang)置(zhi)及(ji)折邊(bian)燙邊(bian)裝(zhuang)置(zhi)的(de)(de)(de)中心(xin)(xin)(xin)(xin)點與(yu)第(di)(di)二(er)轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)的(de)(de)(de)中心(xin)(xin)(xin)(xin)點所(suo)成(cheng)(cheng)(cheng)的(de)(de)(de)直線(xian)成(cheng)(cheng)(cheng)90°。
電(dian)芯托(tuo)盤(pan)(pan)(pan)用于容納并固(gu)定(ding)(ding)電(dian)芯。第(di)(di)一(yi)轉(zhuan)盤(pan)(pan)(pan)和第(di)(di)二(er)(er)轉(zhuan)盤(pan)(pan)(pan)上(shang)(shang)的(de)電(dian)芯托(tuo)盤(pan)(pan)(pan)均勻分(fen)布,因此(ci),電(dian)芯托(tuo)盤(pan)(pan)(pan)轉(zhuan)動(dong)恒定(ding)(ding)的(de)角度(du)即可保證設備的(de)持續運行(xing)(xing)。真空封(feng)邊(bian)(bian)裝(zhuang)置及二(er)(er)次封(feng)邊(bian)(bian)裝(zhuang)置可以同(tong)時對(dui)第(di)(di)一(yi)轉(zhuan)盤(pan)(pan)(pan)上(shang)(shang)的(de)電(dian)芯進(jin)行(xing)(xing)加工(gong)(gong),切邊(bian)(bian)裝(zhuang)置及折(zhe)邊(bian)(bian)燙(tang)邊(bian)(bian)裝(zhuang)置可以同(tong)時對(dui)第(di)(di)二(er)(er)轉(zhuan)盤(pan)(pan)(pan)上(shang)(shang)的(de)電(dian)芯進(jin)行(xing)(xing)加工(gong)(gong),并且真空封(feng)邊(bian)(bian)裝(zhuang)置、二(er)(er)次封(feng)邊(bian)(bian)裝(zhuang)置、切邊(bian)(bian)裝(zhuang)置及折(zhe)邊(bian)(bian)燙(tang)邊(bian)(bian)裝(zhuang)置可以同(tong)時工(gong)(gong)作,保證電(dian)池生產(chan)的(de)效率。
作為優選,第(di)一(yi)(yi)轉(zhuan)盤(pan)包(bao)括四個(ge)電(dian)芯托(tuo)(tuo)盤(pan),四個(ge)電(dian)芯托(tuo)(tuo)盤(pan)呈圓周均(jun)勻分(fen)布于轉(zhuan)盤(pan)的(de)盤(pan)面(mian)上,電(dian)芯托(tuo)(tuo)盤(pan)與(yu)盤(pan)面(mian)通過(guo)(guo)螺紋(wen)連接(jie),第(di)一(yi)(yi)轉(zhuan)盤(pan)還包(bao)括電(dian)機(ji),電(dian)機(ji)通過(guo)(guo)皮帶輪驅(qu)(qu)動(dong)分(fen)割器(qi)(qi),分(fen)割器(qi)(qi)的(de)軸設置(zhi)于盤(pan)面(mian)的(de)中心位置(zhi),分(fen)割器(qi)(qi)驅(qu)(qu)動(dong)盤(pan)面(mian)轉(zhuan)動(dong),第(di)一(yi)(yi)轉(zhuan)盤(pan)還設置(zhi)有調(diao)節(jie)盤(pan)面(mian)水平(ping)度的(de)調(diao)節(jie)牙桿。盤(pan)面(mian)與(yu)電(dian)芯托(tuo)(tuo)盤(pan)通過(guo)(guo)螺紋(wen)可(ke)拆卸連接(jie)便于更(geng)換電(dian)芯托(tuo)(tuo)盤(pan),通過(guo)(guo)調(diao)節(jie)牙桿可(ke)以方便地調(diao)節(jie)盤(pan)面(mian)的(de)水平(ping)度,使(shi)盤(pan)面(mian)保持水平(ping),保證穩定運(yun)行。通過(guo)(guo)電(dian)機(ji)驅(qu)(qu)動(dong)將電(dian)芯托(tuo)(tuo)盤(pan)送至各(ge)加工工位。
作為優選,第(di)(di)二轉盤(pan)中的(de)四(si)個電(dian)(dian)(dian)芯(xin)托盤(pan)對應位置均設有電(dian)(dian)(dian)芯(xin)壓板,電(dian)(dian)(dian)芯(xin)壓板上設有真空(kong)管道(dao);第(di)(di)二轉盤(pan)上還設置有將電(dian)(dian)(dian)芯(xin)推(tui)(tui)出的(de)氣缸推(tui)(tui)桿(gan)。 電(dian)(dian)(dian)芯(xin)壓板可以吸取電(dian)(dian)(dian)芯(xin),可以防(fang)止(zhi)電(dian)(dian)(dian)芯(xin)移動,同時保(bao)證電(dian)(dian)(dian)芯(xin)平(ping)整。氣缸推(tui)(tui)桿(gan)將燙邊完成后的(de)電(dian)(dian)(dian)芯(xin)推(tui)(tui)出,保(bao)證整個設備的(de)持續運行(xing)。
作為(wei)優(you)選,真(zhen)空(kong)封(feng)裝(zhuang)(zhuang)裝(zhuang)(zhuang)置(zhi)包括上(shang)封(feng)邊(bian)裝(zhuang)(zhuang)置(zhi)和(he)下封(feng)邊(bian)裝(zhuang)(zhuang)置(zhi),上(shang)封(feng)邊(bian)裝(zhuang)(zhuang)置(zhi)包括上(shang)加(jia)熱(re)塊(kuai)(kuai)底(di)(di)(di)板(ban)(ban)(ban)、上(shang)加(jia)熱(re)銅(tong)塊(kuai)(kuai)、上(shang)真(zhen)空(kong)腔體(ti)和(he)機(ji)(ji)架(jia)(jia),下封(feng)邊(bian)裝(zhuang)(zhuang)置(zhi)包括下加(jia)熱(re)塊(kuai)(kuai)底(di)(di)(di)板(ban)(ban)(ban)、下加(jia)熱(re)銅(tong)塊(kuai)(kuai)和(he)下真(zhen)空(kong)腔體(ti)和(he)機(ji)(ji)架(jia)(jia);所述(shu)上(shang)加(jia)熱(re)塊(kuai)(kuai)底(di)(di)(di)板(ban)(ban)(ban)固定(ding)(ding)在上(shang)真(zhen)空(kong)腔體(ti)的底(di)(di)(di)部(bu),所述(shu)上(shang)加(jia)熱(re)銅(tong)塊(kuai)(kuai)固定(ding)(ding)在上(shang)加(jia)熱(re)塊(kuai)(kuai)底(di)(di)(di)板(ban)(ban)(ban)的底(di)(di)(di)部(bu);所述(shu)上(shang)真(zhen)空(kong)腔體(ti)連接(jie)氣缸(gang),所述(shu)氣缸(gang)固定(ding)(ding)在機(ji)(ji)架(jia)(jia)上(shang);所述(shu)下加(jia)熱(re)塊(kuai)(kuai)底(di)(di)(di)板(ban)(ban)(ban)固定(ding)(ding)在下真(zhen)空(kong)腔體(ti)的頂(ding)部(bu),所述(shu)下加(jia)熱(re)銅(tong)塊(kuai)(kuai)固定(ding)(ding)在下加(jia)熱(re)塊(kuai)(kuai)底(di)(di)(di)板(ban)(ban)(ban)的頂(ding)部(bu);所述(shu)下真(zhen)空(kong)腔體(ti)連接(jie)氣缸(gang),所述(shu)氣缸(gang)固定(ding)(ding)在機(ji)(ji)架(jia)(jia)上(shang)。采用(yong)上(shang)述(shu)結構(gou),可以對(dui)第一轉(zhuan)盤上(shang)的電芯直接(jie)進行加(jia)工而不需(xu)要將電芯移出再移入。
作(zuo)為優選(xuan),傳送裝(zhuang)(zhuang)置(zhi)還包括收(shou)(shou)料(liao)(liao)裝(zhuang)(zhuang)置(zhi),所(suo)述(shu)收(shou)(shou)料(liao)(liao)裝(zhuang)(zhuang)置(zhi)包括傳送帶,所(suo)述(shu)控(kong)制裝(zhuang)(zhuang)置(zhi)連(lian)接收(shou)(shou)料(liao)(liao)裝(zhuang)(zhuang)置(zhi)。收(shou)(shou)料(liao)(liao)裝(zhuang)(zhuang)置(zhi)用于(yu)電(dian)芯(xin)(xin)加工完成后電(dian)芯(xin)(xin)的收(shou)(shou)納(na)整理。
作為(wei)優選(xuan),還(huan)包括(kuo)機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju),真(zhen)空封(feng)邊(bian)裝(zhuang)置(zhi)、二(er)(er)次(ci)封(feng)邊(bian)裝(zhuang)置(zhi)、切邊(bian)裝(zhuang)置(zhi)、折(zhe)邊(bian)燙(tang)邊(bian)裝(zhuang)置(zhi)、傳送裝(zhuang)置(zhi)和(he)(he)(he)控制裝(zhuang)置(zhi)設(she)(she)置(zhi)于機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju)內,機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju)包括(kuo)第(di)(di)一(yi)機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju)和(he)(he)(he)第(di)(di)二(er)(er)機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju),第(di)(di)一(yi)機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju)和(he)(he)(he)第(di)(di)二(er)(er)機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju)通(tong)過螺紋可拆卸(xie)連接,第(di)(di)一(yi)機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju)和(he)(he)(he)第(di)(di)二(er)(er)機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju)均設(she)(she)有萬(wan)向輪(lun)。機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju)同時防(fang)護設(she)(she)備(bei)和(he)(he)(he)人員。由于整個設(she)(she)備(bei)體積、重(zhong)量較(jiao)大,將(jiang)機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju)分為(wei)至少第(di)(di)一(yi)機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju)和(he)(he)(he)第(di)(di)二(er)(er)機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju),可以將(jiang)整個設(she)(she)備(bei)拆分為(wei)至少兩部(bu)分裝(zhuang)入機(ji)(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)(ju),方便(bian)運輸、安裝(zhuang)和(he)(he)(he)使用。每(mei)部(bu)分設(she)(she)置(zhi)萬(wan)向輪(lun),方便(bian)移動(dong)和(he)(he)(he)固定。
采(cai)(cai)(cai)用上述技(ji)術(shu)方(fang)案后,本實用新型的各技(ji)術(shu)特征相結合后,相對(dui)現有技(ji)術(shu)具有如下技(ji)術(shu)效果:1、效率(lv)高,本實用新型采(cai)(cai)(cai)用機械自動化生(sheng)(sheng)產,大(da)大(da)提高了工(gong)作(zuo)效率(lv),降低(di)了生(sheng)(sheng)產成本;2、操作(zuo)簡便(bian),基(ji)本不需(xu)要人工(gong)作(zuo)業,只(zhi)在進料和收料階(jie)段需(xu)要人工(gong)參與;3、占用空間小,采(cai)(cai)(cai)用轉盤代替皮帶,使得設備(bei)(bei)整體(ti)結構緊(jin)湊;4、人工(gong)成本低(di),占用操作(zuo)人員數量(liang)大(da)大(da)降低(di);5、運輸(shu)、安裝方(fang)便(bian),設備(bei)(bei)可拆分成至少兩部(bu)分,每部(bu)分設置萬向(xiang)輪(lun)。
附圖說明
圖1是本實用新型的實施例的結構連接(jie)示(shi)意圖。
圖2是本實(shi)用新(xin)型的實(shi)施例的結構框圖。
圖(tu)3是本(ben)實(shi)用新型的實(shi)施例的主視(shi)圖(tu)。
圖4是本實用(yong)新型(xing)的實施例的第一轉盤(pan)的主視結構示意圖。
圖(tu)5是圖(tu)4的右視結構示意圖(tu)。
圖(tu)6是圖(tu)4的(de)仰視結構(gou)示意圖(tu)。
圖(tu)7是(shi)本(ben)實用新型的實施(shi)例的真空封(feng)邊裝置(zhi)的分解結(jie)構示意圖(tu)。
圖(tu)8是本(ben)實用新(xin)型的(de)(de)實施(shi)例的(de)(de)二次封(feng)邊(bian)裝置的(de)(de)分解(jie)結構示(shi)意(yi)圖(tu)。
圖9是(shi)本實(shi)(shi)用(yong)新(xin)型的(de)實(shi)(shi)施例的(de)第二轉盤的(de)主視結構示意圖。
圖(tu)10是圖(tu)9的右視結構(gou)示意圖(tu)。
圖11是圖9的仰(yang)視(shi)結構示(shi)意圖。
圖(tu)12是本實(shi)用新(xin)型的(de)實(shi)施例的(de)切邊裝置的(de)結構示(shi)意圖(tu)。
圖(tu)(tu)13是(shi)圖(tu)(tu)12的左視結構示意(yi)圖(tu)(tu)。
圖14是本實(shi)用新型的實(shi)施例的折邊(bian)燙邊(bian)裝置的結(jie)構(gou)示(shi)意圖。
圖(tu)15是圖(tu)14的右視結(jie)構示意圖(tu)。
圖(tu)(tu)16是本實用新(xin)型的實施例的收料裝(zhuang)置的結構示意圖(tu)(tu)。
圖(tu)(tu)17是圖(tu)(tu)16的俯視結構示意圖(tu)(tu)。
圖中,1-機臺;2-萬向(xiang)輪;3-機柜;4-第一轉盤(pan);5-真空(kong)封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi);6-二次封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)6;7-第二轉盤(pan);8-切邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi);9-折(zhe)邊(bian)(bian)燙(tang)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi);10-收料裝(zhuang)(zhuang)(zhuang)置(zhi);41-電芯托(tuo)盤(pan);42-電機;43-皮帶輪;44-分割器;45-盤(pan)面;51-上封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi);52-下(xia)(xia)封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi);61-二次上封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi);62-二次下(xia)(xia)封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi);71-電芯托(tuo)盤(pan);72-電芯壓(ya)板(ban);81-氣(qi)缸(gang)(gang);82-上切刀;83-氣(qi)缸(gang)(gang);84-下(xia)(xia)切刀;85-漏斗;91-氣(qi)缸(gang)(gang);92-壓(ya)塊;93-銅(tong)燙(tang)邊(bian)(bian)頭;94-折(zhe)邊(bian)(bian)件;511-氣(qi)缸(gang)(gang);512-上真空(kong)腔(qiang)體;513-氣(qi)缸(gang)(gang);514-氣(qi)缸(gang)(gang);515-刺刀;516-氣(qi)缸(gang)(gang);517-上加熱(re)銅(tong)塊;521-氣(qi)缸(gang)(gang);522-下(xia)(xia)加熱(re)銅(tong)塊;523-下(xia)(xia)真空(kong)腔(qiang)體。
具體實施方式
下面結(jie)合(he)附圖和實施(shi)例對本(ben)實用(yong)新型作進一步說(shuo)明。
本(ben)實用新型的(de)(de)實施例的(de)(de)工藝流(liu)程,主要包(bao)括上料、真空封邊(bian)、二(er)次(ci)封邊(bian)、切邊(bian)、折邊(bian)燙邊(bian)和收料。
如圖(tu)1所示,本實(shi)用新型(xing)的(de)(de)實(shi)施(shi)例的(de)(de)結構(gou)連接(jie)示意圖(tu),一種鋰電池自動(dong)化生產設備(bei),包括(kuo)真(zhen)空封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)5、二次封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)6、切邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)8和(he)折邊(bian)(bian)燙邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi),還包括(kuo)傳送(song)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)和(he)控制裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi),控制裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)連接(jie)真(zhen)空封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)5、二次封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)6、切邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)8、折邊(bian)(bian)燙邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)9和(he)傳送(song)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)。
如圖2所示,本實用新型(xing)的(de)實施例的(de)結構框圖。一(yi)種鋰電(dian)池自(zi)動化生(sheng)產設(she)備,包括真(zhen)空(kong)(kong)(kong)封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)5、二(er)(er)次封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)6、切(qie)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)8和(he)折邊(bian)(bian)燙(tang)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)9等加工(gong)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi),還包括傳送(song)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)和(he)控(kong)制裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi),控(kong)制裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)分別連接真(zhen)空(kong)(kong)(kong)封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)5、二(er)(er)次封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)6、切(qie)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)8、折邊(bian)(bian)燙(tang)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)9和(he)傳送(song)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)。傳送(song)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)包括第(di)一(yi)轉盤(pan)(pan)4、第(di)二(er)(er)轉盤(pan)(pan)7、移(yi)料(liao)(liao)(liao)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)和(he)收料(liao)(liao)(liao)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)10。上(shang)料(liao)(liao)(liao)操(cao)作(zuo)臺用于操(cao)作(zuo)人員手工(gong)上(shang)料(liao)(liao)(liao)。上(shang)料(liao)(liao)(liao)操(cao)作(zuo)臺、真(zhen)空(kong)(kong)(kong)封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)5、二(er)(er)次封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)6和(he)移(yi)料(liao)(liao)(liao)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)依順(shun)時針環繞設(she)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)在(zai)第(di)一(yi)轉盤(pan)(pan)4四周。移(yi)料(liao)(liao)(liao)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)、切(qie)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)8、折邊(bian)(bian)燙(tang)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)9和(he)收料(liao)(liao)(liao)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)10依順(shun)時針環繞設(she)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)在(zai)第(di)二(er)(er)轉盤(pan)(pan)7四周。真(zhen)空(kong)(kong)(kong)封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)5及(ji)二(er)(er)次封邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)6設(she)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)在(zai)能夠(gou)加工(gong)到第(di)一(yi)轉盤(pan)(pan)4上(shang)電(dian)芯(xin)的(de)位置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi),切(qie)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)8及(ji)折邊(bian)(bian)燙(tang)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)9設(she)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)在(zai)能夠(gou)加工(gong)到第(di)二(er)(er)轉盤(pan)(pan)7上(shang)電(dian)芯(xin)的(de)位置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi),不需要將(jiang)電(dian)芯(xin)移(yi)出即(ji)可對第(di)一(yi)轉盤(pan)(pan)4或第(di)二(er)(er)轉盤(pan)(pan)7上(shang)的(de)電(dian)芯(xin)進(jin)行加工(gong)。
第(di)一(yi)轉(zhuan)(zhuan)盤(pan)(pan)4上設(she)有四個電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)托(tuo)盤(pan)(pan)41,每個電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)托(tuo)盤(pan)(pan)41中可以(yi)同(tong)時放置兩個電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)。操(cao)作(zuo)人員將(jiang)(jiang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)放置在(zai)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)托(tuo)盤(pan)(pan)41上,第(di)一(yi)轉(zhuan)(zhuan)盤(pan)(pan)4轉(zhuan)(zhuan)動(dong)(dong),將(jiang)(jiang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)送(song)至(zhi)真空封(feng)邊(bian)(bian)工(gong)(gong)位(wei)(wei)(wei)(wei)。真空封(feng)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置5進(jin)行(xing)真空封(feng)裝(zhuang)(zhuang)(zhuang)。封(feng)裝(zhuang)(zhuang)(zhuang)完(wan)(wan)(wan)成(cheng)后(hou)(hou)(hou),第(di)一(yi)轉(zhuan)(zhuan)盤(pan)(pan)4轉(zhuan)(zhuan)動(dong)(dong),將(jiang)(jiang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)送(song)至(zhi)二次封(feng)邊(bian)(bian)工(gong)(gong)位(wei)(wei)(wei)(wei),二次封(feng)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置進(jin)行(xing)二次封(feng)邊(bian)(bian)。二次封(feng)邊(bian)(bian)完(wan)(wan)(wan)成(cheng)后(hou)(hou)(hou),第(di)一(yi)轉(zhuan)(zhuan)盤(pan)(pan)4轉(zhuan)(zhuan)動(dong)(dong),將(jiang)(jiang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)送(song)至(zhi)第(di)一(yi)轉(zhuan)(zhuan)盤(pan)(pan)4的(de)出料(liao)工(gong)(gong)位(wei)(wei)(wei)(wei)。此時,移(yi)(yi)料(liao)裝(zhuang)(zhuang)(zhuang)置將(jiang)(jiang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)從第(di)一(yi)轉(zhuan)(zhuan)盤(pan)(pan)4的(de)出料(liao)工(gong)(gong)位(wei)(wei)(wei)(wei)送(song)入第(di)二轉(zhuan)(zhuan)盤(pan)(pan)7的(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)托(tuo)盤(pan)(pan)中。電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)壓板將(jiang)(jiang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)壓住(zhu),使電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)平整,同(tong)時起裝(zhuang)(zhuang)(zhuang)夾作(zuo)用(yong)。電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)被固定(ding)后(hou)(hou)(hou),第(di)二轉(zhuan)(zhuan)盤(pan)(pan)7轉(zhuan)(zhuan)動(dong)(dong),將(jiang)(jiang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)送(song)至(zhi)切(qie)(qie)邊(bian)(bian)工(gong)(gong)位(wei)(wei)(wei)(wei),切(qie)(qie)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置8對(dui)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)進(jin)行(xing)切(qie)(qie)邊(bian)(bian)。切(qie)(qie)邊(bian)(bian)完(wan)(wan)(wan)成(cheng)后(hou)(hou)(hou),第(di)二轉(zhuan)(zhuan)盤(pan)(pan)7轉(zhuan)(zhuan)動(dong)(dong),將(jiang)(jiang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)送(song)至(zhi)折邊(bian)(bian)燙邊(bian)(bian)工(gong)(gong)位(wei)(wei)(wei)(wei),折邊(bian)(bian)燙邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)置9對(dui)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)進(jin)行(xing)折邊(bian)(bian)燙邊(bian)(bian)。折邊(bian)(bian)燙邊(bian)(bian)完(wan)(wan)(wan)成(cheng)后(hou)(hou)(hou),第(di)二轉(zhuan)(zhuan)盤(pan)(pan)7轉(zhuan)(zhuan)動(dong)(dong),將(jiang)(jiang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)送(song)至(zhi)第(di)二轉(zhuan)(zhuan)盤(pan)(pan)7的(de)出料(liao)工(gong)(gong)位(wei)(wei)(wei)(wei)。移(yi)(yi)出機構將(jiang)(jiang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)芯(xin)(xin)(xin)(xin)移(yi)(yi)動(dong)(dong)至(zhi)收料(liao)裝(zhuang)(zhuang)(zhuang)置10中,由(you)操(cao)作(zuo)員工(gong)(gong)收料(liao),至(zhi)此,整個加(jia)工(gong)(gong)工(gong)(gong)序完(wan)(wan)(wan)成(cheng)。
如(ru)圖3所(suo)示(shi),本實用(yong)新型的(de)實施例(li)的(de)主視圖,設備(bei)包括機(ji)(ji)(ji)(ji)(ji)臺(tai)1、萬向(xiang)輪2、機(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)3以及設置(zhi)于(yu)機(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)3內的(de)加工裝(zhuang)(zhuang)置(zhi)和(he)(he)(he)傳送裝(zhuang)(zhuang)置(zhi)。機(ji)(ji)(ji)(ji)(ji)臺(tai)1作為整個設備(bei)的(de)承載,加工裝(zhuang)(zhuang)置(zhi)、傳送裝(zhuang)(zhuang)置(zhi)和(he)(he)(he)控制裝(zhuang)(zhuang)置(zhi)均設置(zhi)在機(ji)(ji)(ji)(ji)(ji)臺(tai)1上方。萬向(xiang)輪2用(yong)于(yu)設備(bei)的(de)移動(dong)、運(yun)輸和(he)(he)(he)固定(ding)。機(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)3起防護作用(yong)。機(ji)(ji)(ji)(ji)(ji)臺(tai)1設置(zhi)有(you)(you)若干(gan)存(cun)儲空間,各存(cun)儲空間設有(you)(you)柜(ju)(ju)(ju)門(men)。機(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)3設有(you)(you)若干(gan)柜(ju)(ju)(ju)門(men),用(yong)于(yu)設備(bei)的(de)維(wei)護。機(ji)(ji)(ji)(ji)(ji)臺(tai)1的(de)高度使得上料操作臺(tai)和(he)(he)(he)出料裝(zhuang)(zhuang)置(zhi)的(de)高度適宜(yi)操作人員(yuan)操作。機(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)3包括第一機(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)和(he)(he)(he)第二機(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju),第一機(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)和(he)(he)(he)第二機(ji)(ji)(ji)(ji)(ji)柜(ju)(ju)(ju)為可拆卸連接。
如圖4至圖6所示,本實用(yong)新型實施例的(de)的(de)第(di)(di)一(yi)轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)4,包括四個(ge)電(dian)(dian)(dian)芯(xin)(xin)托盤(pan)(pan)(pan)(pan)41,四個(ge)電(dian)(dian)(dian)芯(xin)(xin)托盤(pan)(pan)(pan)(pan)41呈圓周均勻分(fen)布(bu)于(yu)盤(pan)(pan)(pan)(pan)面(mian)45上。每個(ge)電(dian)(dian)(dian)芯(xin)(xin)托盤(pan)(pan)(pan)(pan)41可(ke)以(yi)容納兩(liang)個(ge)電(dian)(dian)(dian)芯(xin)(xin),電(dian)(dian)(dian)芯(xin)(xin)托盤(pan)(pan)(pan)(pan)41與盤(pan)(pan)(pan)(pan)面(mian)45通過螺(luo)紋連接。第(di)(di)一(yi)轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)4還包括電(dian)(dian)(dian)機42,電(dian)(dian)(dian)機42通過皮帶輪(lun)43驅動(dong)分(fen)割器44,分(fen)割器44的(de)軸設置(zhi)于(yu)盤(pan)(pan)(pan)(pan)面(mian)45的(de)中心位(wei)置(zhi),分(fen)割器44驅動(dong)盤(pan)(pan)(pan)(pan)面(mian)45轉(zhuan)(zhuan)動(dong)。每個(ge)電(dian)(dian)(dian)芯(xin)(xin)托盤(pan)(pan)(pan)(pan)41對應(ying)(ying)一(yi)個(ge)工位(wei),以(yi)上下(xia)左右為例,下(xia)電(dian)(dian)(dian)芯(xin)(xin)托盤(pan)(pan)(pan)(pan)41對應(ying)(ying)上料(liao)工位(wei),左電(dian)(dian)(dian)芯(xin)(xin)托盤(pan)(pan)(pan)(pan)41對應(ying)(ying)真空封邊工位(wei),上電(dian)(dian)(dian)芯(xin)(xin)托盤(pan)(pan)(pan)(pan)41對應(ying)(ying)二次封邊工位(wei),右電(dian)(dian)(dian)芯(xin)(xin)托盤(pan)(pan)(pan)(pan)41對應(ying)(ying)第(di)(di)一(yi)轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)4的(de)出料(liao)工位(wei)。第(di)(di)一(yi)轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)4 還設置(zhi)有調(diao)節(jie)牙(ya)桿(gan)46,調(diao)節(jie)牙(ya)桿(gan)46用(yong)以(yi)保證第(di)(di)一(yi)轉(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)4水平。
如圖7所示,本實用新(xin)型的(de)真空(kong)封裝裝置(zhi)(zhi)5,包(bao)括上(shang)(shang)封邊(bian)(bian)裝置(zhi)(zhi)51和下(xia)(xia)(xia)封邊(bian)(bian)裝置(zhi)(zhi)52,上(shang)(shang)封邊(bian)(bian)裝置(zhi)(zhi)51包(bao)括上(shang)(shang)加(jia)(jia)(jia)熱(re)(re)塊(kuai)(kuai)底(di)板(ban)(ban)(ban)、上(shang)(shang)加(jia)(jia)(jia)熱(re)(re)銅塊(kuai)(kuai)517和上(shang)(shang)真空(kong)腔(qiang)體(ti)(ti)512,下(xia)(xia)(xia)封邊(bian)(bian)裝置(zhi)(zhi)52包(bao)括下(xia)(xia)(xia)加(jia)(jia)(jia)熱(re)(re)塊(kuai)(kuai)底(di)板(ban)(ban)(ban)、下(xia)(xia)(xia)加(jia)(jia)(jia)熱(re)(re)銅塊(kuai)(kuai)522和下(xia)(xia)(xia)真空(kong)腔(qiang)體(ti)(ti)523;上(shang)(shang)加(jia)(jia)(jia)熱(re)(re)塊(kuai)(kuai)底(di)板(ban)(ban)(ban)固(gu)定(ding)在(zai)上(shang)(shang)真空(kong)腔(qiang)體(ti)(ti)512的(de)底(di)部,上(shang)(shang)加(jia)(jia)(jia)熱(re)(re)銅塊(kuai)(kuai)517固(gu)定(ding)在(zai)上(shang)(shang)加(jia)(jia)(jia)熱(re)(re)塊(kuai)(kuai)底(di)板(ban)(ban)(ban)的(de)底(di)部;上(shang)(shang)真空(kong)腔(qiang)體(ti)(ti)512連接氣(qi)(qi)缸(gang)(gang),氣(qi)(qi)缸(gang)(gang)固(gu)定(ding)在(zai)機架上(shang)(shang);下(xia)(xia)(xia)加(jia)(jia)(jia)熱(re)(re)塊(kuai)(kuai)底(di)板(ban)(ban)(ban)固(gu)定(ding)在(zai)下(xia)(xia)(xia)真空(kong)腔(qiang)體(ti)(ti)523的(de)頂部,下(xia)(xia)(xia)加(jia)(jia)(jia)熱(re)(re)銅塊(kuai)(kuai)522固(gu)定(ding)在(zai)下(xia)(xia)(xia)加(jia)(jia)(jia)熱(re)(re)塊(kuai)(kuai)底(di)板(ban)(ban)(ban)的(de)頂部;下(xia)(xia)(xia)真空(kong)腔(qiang)體(ti)(ti)523連接氣(qi)(qi)缸(gang)(gang),氣(qi)(qi)缸(gang)(gang)固(gu)定(ding)在(zai)機架上(shang)(shang)。電芯(xin)托盤41上(shang)(shang)的(de)電芯(xin)進(jin)入上(shang)(shang)封邊(bian)(bian)裝置(zhi)(zhi)51和下(xia)(xia)(xia)封邊(bian)(bian)裝置(zhi)(zhi)52之間,真空(kong)封裝裝置(zhi)(zhi)5直(zhi)接對電芯(xin)托盤41上(shang)(shang)的(de)電芯(xin)進(jin)行(xing)加(jia)(jia)(jia)工。
向(xiang)下(xia)電(dian)(dian)芯(xin)(xin)(xin)(xin)托盤41內(nei)放入兩個電(dian)(dian)芯(xin)(xin)(xin)(xin)后(hou)(hou),第(di)(di)一轉(zhuan)盤4轉(zhuan)動(dong)(dong),放入電(dian)(dian)芯(xin)(xin)(xin)(xin)的下(xia)電(dian)(dian)芯(xin)(xin)(xin)(xin)托盤41變(bian)為左電(dian)(dian)芯(xin)(xin)(xin)(xin)托盤。第(di)(di)一轉(zhuan)盤4上(shang)設有(you)傳感器,當動(dong)(dong)作到位后(hou)(hou)傳感器發出信號(hao),第(di)(di)一轉(zhuan)盤4停止轉(zhuan)動(dong)(dong),電(dian)(dian)芯(xin)(xin)(xin)(xin)進(jin)入真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)封(feng)(feng)裝(zhuang)(zhuang)裝(zhuang)(zhuang)置(zhi)5中(zhong)進(jin)行真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)封(feng)(feng)裝(zhuang)(zhuang)。電(dian)(dian)芯(xin)(xin)(xin)(xin)進(jin)入真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)封(feng)(feng)裝(zhuang)(zhuang)裝(zhuang)(zhuang)置(zhi)5后(hou)(hou),氣缸511將上(shang)真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)腔(qiang)體(ti)(ti)512向(xiang)下(xia)推(tui)(tui)動(dong)(dong),與(yu)下(xia)真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)腔(qiang)體(ti)(ti)523壓緊(jin)。同時(shi)氣缸513通(tong)過(guo)推(tui)(tui)動(dong)(dong)上(shang)腔(qiang)體(ti)(ti)蓋壓住上(shang)真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)腔(qiang)體(ti)(ti)512形成(cheng)密閉的空(kong)(kong)(kong)(kong)(kong)間(jian)。空(kong)(kong)(kong)(kong)(kong)間(jian)形成(cheng)后(hou)(hou),真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)泵(beng)進(jin)行真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)抽氣,一段時(shi)間(jian)后(hou)(hou),氣缸514推(tui)(tui)動(dong)(dong)刺(ci)(ci)刀(dao)515,將電(dian)(dian)芯(xin)(xin)(xin)(xin)的氣囊(nang)刺(ci)(ci)破從(cong)而使電(dian)(dian)芯(xin)(xin)(xin)(xin)中(zhong)的氣體(ti)(ti)排出,刺(ci)(ci)破后(hou)(hou),刺(ci)(ci)刀(dao)515收回,然(ran)后(hou)(hou)由氣缸516推(tui)(tui)動(dong)(dong)上(shang)加(jia)熱(re)銅塊(kuai)517,同時(shi)氣缸521推(tui)(tui)動(dong)(dong)下(xia)加(jia)熱(re)銅塊(kuai)522,上(shang)下(xia)加(jia)熱(re)銅塊(kuai)一起將電(dian)(dian)芯(xin)(xin)(xin)(xin)封(feng)(feng)裝(zhuang)(zhuang)。封(feng)(feng)裝(zhuang)(zhuang)完(wan)成(cheng)后(hou)(hou),上(shang)下(xia)加(jia)熱(re)銅塊(kuai)收回,真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)腔(qiang)體(ti)(ti)中(zhong)慢慢恢(hui)復常壓,同時(shi)真(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)腔(qiang)體(ti)(ti)分開,分開后(hou)(hou)第(di)(di)一轉(zhuan)盤4轉(zhuan)動(dong)(dong)。
如圖8所示(shi),本(ben)實用新(xin)型(xing)的(de)二(er)(er)次(ci)(ci)(ci)封(feng)(feng)(feng)邊(bian)(bian)裝(zhuang)(zhuang)置6,包(bao)括二(er)(er)次(ci)(ci)(ci)上(shang)(shang)(shang)封(feng)(feng)(feng)邊(bian)(bian)裝(zhuang)(zhuang)置61和(he)二(er)(er)次(ci)(ci)(ci)下(xia)(xia)(xia)封(feng)(feng)(feng)邊(bian)(bian)裝(zhuang)(zhuang)置62,二(er)(er)次(ci)(ci)(ci)上(shang)(shang)(shang)封(feng)(feng)(feng)邊(bian)(bian)裝(zhuang)(zhuang)置61包(bao)括上(shang)(shang)(shang)加(jia)熱(re)(re)(re)塊(kuai)底(di)(di)板(ban)(ban)、上(shang)(shang)(shang)隔熱(re)(re)(re)石(shi)棉(mian)板(ban)(ban)和(he)上(shang)(shang)(shang)加(jia)熱(re)(re)(re)塊(kuai),二(er)(er)次(ci)(ci)(ci)下(xia)(xia)(xia)封(feng)(feng)(feng)邊(bian)(bian)裝(zhuang)(zhuang)置62包(bao)括下(xia)(xia)(xia)加(jia)熱(re)(re)(re)塊(kuai)底(di)(di)板(ban)(ban)、下(xia)(xia)(xia)隔熱(re)(re)(re)石(shi)棉(mian)板(ban)(ban)和(he)下(xia)(xia)(xia)加(jia)熱(re)(re)(re)塊(kuai);上(shang)(shang)(shang)加(jia)熱(re)(re)(re)塊(kuai)底(di)(di)板(ban)(ban)固定(ding)在(zai)底(di)(di)板(ban)(ban)底(di)(di)部(bu),上(shang)(shang)(shang)隔熱(re)(re)(re)石(shi)棉(mian)板(ban)(ban)固定(ding)在(zai)上(shang)(shang)(shang)加(jia)熱(re)(re)(re)塊(kuai)底(di)(di)板(ban)(ban)底(di)(di)部(bu),上(shang)(shang)(shang)加(jia)熱(re)(re)(re)塊(kuai)固定(ding)在(zai)上(shang)(shang)(shang)隔熱(re)(re)(re)石(shi)棉(mian)板(ban)(ban)底(di)(di)部(bu);下(xia)(xia)(xia)加(jia)熱(re)(re)(re)塊(kuai)底(di)(di)板(ban)(ban)固定(ding)在(zai)底(di)(di)板(ban)(ban)上(shang)(shang)(shang)部(bu),下(xia)(xia)(xia)隔熱(re)(re)(re)石(shi)棉(mian)板(ban)(ban)固定(ding)在(zai)下(xia)(xia)(xia)加(jia)熱(re)(re)(re)塊(kuai)底(di)(di)板(ban)(ban)上(shang)(shang)(shang)部(bu),下(xia)(xia)(xia)加(jia)熱(re)(re)(re)塊(kuai)固定(ding)在(zai)下(xia)(xia)(xia)隔熱(re)(re)(re)石(shi)棉(mian)板(ban)(ban)上(shang)(shang)(shang)部(bu)。電芯托(tuo)盤(pan)41上(shang)(shang)(shang)的(de)電芯進(jin)入(ru)二(er)(er)次(ci)(ci)(ci)上(shang)(shang)(shang)封(feng)(feng)(feng)邊(bian)(bian)裝(zhuang)(zhuang)置61和(he)二(er)(er)次(ci)(ci)(ci)下(xia)(xia)(xia)封(feng)(feng)(feng)邊(bian)(bian)裝(zhuang)(zhuang)置62之間,二(er)(er)次(ci)(ci)(ci)封(feng)(feng)(feng)邊(bian)(bian)裝(zhuang)(zhuang)置6直接對(dui)電芯托(tuo)盤(pan)41上(shang)(shang)(shang)的(de)電芯進(jin)行加(jia)工。
第(di)一轉(zhuan)盤(pan)(pan)4轉(zhuan)動,左電(dian)芯(xin)托盤(pan)(pan)41變為(wei)(wei)上(shang)(shang)電(dian)芯(xin)托盤(pan)(pan)41,進(jin)行二次封(feng)(feng)(feng)裝(zhuang)。上(shang)(shang)封(feng)(feng)(feng)頭(tou)氣(qi)缸611推動銅封(feng)(feng)(feng)頭(tou)612,同時(shi)下封(feng)(feng)(feng)頭(tou)氣(qi)缸621推動下封(feng)(feng)(feng)頭(tou)622,兩個封(feng)(feng)(feng)頭(tou)靠近(jin),在加(jia)熱(re)底座44的(de)作(zuo)用下,封(feng)(feng)(feng)頭(tou)升(sheng)溫(wen)使(shi)鋁塑(su)膜緊密(mi)連接,從而進(jin)一步(bu)密(mi)封(feng)(feng)(feng)。當(dang)二次封(feng)(feng)(feng)邊完成(cheng)后,第(di)一轉(zhuan)盤(pan)(pan)4轉(zhuan)動,第(di)一轉(zhuan)盤(pan)(pan)4的(de)上(shang)(shang)電(dian)芯(xin)托盤(pan)(pan)4變為(wei)(wei)右(you)電(dian)芯(xin)托盤(pan)(pan)41,電(dian)芯(xin)被(bei)送至第(di)一轉(zhuan)盤(pan)(pan)4的(de)出料工位。
移料裝置(zhi)(zhi)包(bao)括移料機械手(shou)和移料平臺,移料機械手(shou)抓取電芯(xin),放置(zhi)(zhi)到移料平臺上(shang)。在第一(yi)轉(zhuan)盤4和第二轉(zhuan)盤7之間(jian)還設置(zhi)(zhi)有預(yu)切(qie)邊裝置(zhi)(zhi),預(yu)切(qie)邊裝置(zhi)(zhi)用(yong)于(yu)對電芯(xin)進行預(yu)切(qie)邊,減(jian)小電芯(xin)體積,便于(yu)第二轉(zhuan)盤7吸取電芯(xin)轉(zhuan)動。
如(ru)圖(tu)9至圖(tu)11所示,本實用新型的(de)實施例(li)的(de)第(di)二(er)轉(zhuan)盤(pan)7,第(di)二(er)轉(zhuan)盤(pan)7包括四個工(gong)位(wei),工(gong)位(wei)呈圓(yuan)周均勻(yun)分布,每個工(gong)位(wei)均設(she)有(you)(you)(you)電(dian)(dian)(dian)芯(xin)托盤(pan)71;電(dian)(dian)(dian)芯(xin)托盤(pan)71對應(ying)位(wei)置還(huan)設(she)有(you)(you)(you)電(dian)(dian)(dian)芯(xin)壓(ya)板72,電(dian)(dian)(dian)芯(xin)壓(ya)板72上(shang)設(she)有(you)(you)(you)真空管道,可以(yi)吸取電(dian)(dian)(dian)芯(xin),電(dian)(dian)(dian)芯(xin)壓(ya)板72可以(yi)防止電(dian)(dian)(dian)芯(xin)移動(dong),同時保證(zheng)電(dian)(dian)(dian)芯(xin)平(ping)整;第(di)二(er)轉(zhuan)盤(pan)7上(shang)還(huan)設(she)置有(you)(you)(you)將電(dian)(dian)(dian)芯(xin)推出的(de)氣缸推桿。
如(ru)圖(tu)(tu)12和(he)圖(tu)(tu)13所示,本實用新(xin)型(xing)的(de)實施例(li)的(de)切(qie)(qie)邊(bian)裝(zhuang)置8,包括氣(qi)缸81、上切(qie)(qie)刀(dao)82、氣(qi)缸83、下切(qie)(qie)刀(dao)84和(he)漏斗85。預切(qie)(qie)邊(bian)后,第二(er)轉盤7將(jiang)電(dian)芯(xin)移至切(qie)(qie)邊(bian)裝(zhuang)置8處(chu),氣(qi)缸81推(tui)動上切(qie)(qie)刀(dao)82,同時(shi)氣(qi)缸83推(tui)動下切(qie)(qie)刀(dao)84對封邊(bian)裁切(qie)(qie),裁切(qie)(qie)后的(de)廢料通(tong)過漏斗85將(jiang)其收集在垃(la)圾(ji)桶(tong)中。
如圖14和(he)圖15所示,本實(shi)用新型(xing)的(de)實(shi)施(shi)例的(de)折(zhe)邊(bian)(bian)燙(tang)(tang)邊(bian)(bian)裝置(zhi)99,包括氣(qi)缸91、壓(ya)塊92、銅(tong)燙(tang)(tang)邊(bian)(bian)頭(tou)93和(he)折(zhe)邊(bian)(bian)件94。第二轉(zhuan)盤(pan)7將(jiang)(jiang)切(qie)好邊(bian)(bian)的(de)電芯送(song)(song)至(zhi)(zhi)折(zhe)邊(bian)(bian)燙(tang)(tang)邊(bian)(bian)裝置(zhi)99處。氣(qi)缸91推動壓(ya)塊92壓(ya)住電芯,防止電芯移動。銅(tong)燙(tang)(tang)邊(bian)(bian)頭(tou)93與折(zhe)邊(bian)(bian)件94共同作(zuo)用使電芯折(zhe)邊(bian)(bian),之后(hou)再由銅(tong)燙(tang)(tang)邊(bian)(bian)頭(tou)93燙(tang)(tang)邊(bian)(bian)。折(zhe)邊(bian)(bian)燙(tang)(tang)邊(bian)(bian)完成后(hou),第二轉(zhuan)盤(pan)7通過推桿將(jiang)(jiang)電芯送(song)(song)至(zhi)(zhi)收料裝置(zhi)10,收料裝置(zhi)10將(jiang)(jiang)電芯送(song)(song)至(zhi)(zhi)操作(zuo)員工處。
如(ru)圖16和圖17所示,本實(shi)用新型的實(shi)施(shi)例的收(shou)料裝(zhuang)置10,收(shou)料裝(zhuang)置10包(bao)括傳送帶。傳送帶將從第二轉(zhuan)盤中被推出的電芯歸集。
本實用(yong)新型的(de)(de)(de)實施例的(de)(de)(de)工(gong)(gong)作(zuo)(zuo)原(yuan)理是:采用(yong)第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)4和(he)(he)(he)第(di)(di)二(er)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)7作(zuo)(zuo)為(wei)(wei)主(zhu)要(yao)的(de)(de)(de)傳送裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi),依照工(gong)(gong)藝流程(cheng)順序,將(jiang)各加(jia)工(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)設置(zhi)(zhi)(zhi)于(yu)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)的(de)(de)(de)相(xiang)鄰工(gong)(gong)位。具體為(wei)(wei)進料(liao)操作(zuo)(zuo)臺(tai)、真(zhen)(zhen)空(kong)封(feng)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)5、二(er)次(ci)封(feng)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)6和(he)(he)(he)移(yi)料(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)依次(ci)環繞(rao)第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)4;移(yi)料(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)、切邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)8、折(zhe)邊(bian)(bian)燙(tang)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)9和(he)(he)(he)收(shou)料(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)10依次(ci)環繞(rao)第(di)(di)二(er)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)7。第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)4和(he)(he)(he)第(di)(di)二(er)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)7上(shang)各設置(zhi)(zhi)(zhi)四個電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan),電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan)在第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)4和(he)(he)(he)第(di)(di)二(er)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)7上(shang)都為(wei)(wei)均勻分(fen)布,每個電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan)可容納(na)兩(liang)個電(dian)芯(xin)(xin)(xin)(xin)(xin)。操作(zuo)(zuo)人(ren)員(yuan)在進料(liao)操作(zuo)(zuo)臺(tai)上(shang)將(jiang)電(dian)芯(xin)(xin)(xin)(xin)(xin)放置(zhi)(zhi)(zhi)到(dao)(dao)第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)4的(de)(de)(de)下(xia)電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan)中(zhong)(zhong),第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)4轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)動90度(du),下(xia)電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan)變為(wei)(wei)左(zuo)(zuo)(zuo)(zuo)電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan),左(zuo)(zuo)(zuo)(zuo)電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan)中(zhong)(zhong)的(de)(de)(de)電(dian)芯(xin)(xin)(xin)(xin)(xin)由真(zhen)(zhen)空(kong)封(feng)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)5加(jia)工(gong)(gong)。此時,操作(zuo)(zuo)人(ren)員(yuan)繼續將(jiang)電(dian)芯(xin)(xin)(xin)(xin)(xin)放置(zhi)(zhi)(zhi)到(dao)(dao)第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)4的(de)(de)(de)下(xia)電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan)中(zhong)(zhong)。真(zhen)(zhen)空(kong)封(feng)邊(bian)(bian)加(jia)工(gong)(gong)完(wan)成(cheng)后,第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)4轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)動,左(zuo)(zuo)(zuo)(zuo)電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan)變為(wei)(wei)上(shang)電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan),上(shang)電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan)中(zhong)(zhong)的(de)(de)(de)電(dian)芯(xin)(xin)(xin)(xin)(xin)由二(er)次(ci)封(feng)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)6加(jia)工(gong)(gong)。二(er)次(ci)封(feng)邊(bian)(bian)完(wan)成(cheng)后,第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)4轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)動,上(shang)電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan)變為(wei)(wei)右電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan)。第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)4右電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan)中(zhong)(zhong)的(de)(de)(de)電(dian)芯(xin)(xin)(xin)(xin)(xin)由移(yi)料(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)移(yi)動到(dao)(dao)第(di)(di)二(er)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)7的(de)(de)(de)左(zuo)(zuo)(zuo)(zuo)電(dian)芯(xin)(xin)(xin)(xin)(xin)托(tuo)(tuo)(tuo)盤(pan)(pan)(pan)(pan)(pan)中(zhong)(zhong)。第(di)(di)二(er)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)7、切邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)8和(he)(he)(he)折(zhe)邊(bian)(bian)燙(tang)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)9工(gong)(gong)作(zuo)(zuo)過程(cheng)類似(si)第(di)(di)一(yi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)4、真(zhen)(zhen)空(kong)封(feng)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)5和(he)(he)(he)二(er)次(ci)封(feng)邊(bian)(bian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)6。第(di)(di)二(er)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤(pan)(pan)(pan)(pan)(pan)7通(tong)過移(yi)出機構將(jiang)折(zhe)邊(bian)(bian)燙(tang)邊(bian)(bian)完(wan)成(cheng)后的(de)(de)(de)電(dian)芯(xin)(xin)(xin)(xin)(xin)移(yi)至(zhi)收(shou)料(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)10。操作(zuo)(zuo)人(ren)員(yuan)將(jiang)收(shou)料(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)10中(zhong)(zhong)的(de)(de)(de)電(dian)芯(xin)(xin)(xin)(xin)(xin)收(shou)集(ji)。
本實(shi)用(yong)新型將(jiang)流水線的(de)(de)線型改(gai)進為兩個圓形,將(jiang)所(suo)有工(gong)序集中在一臺設備中,節(jie)約設備的(de)(de)占(zhan)地空間;采用(yong)控制(zhi)裝置(zhi)連接各加工(gong)裝置(zhi)和傳送裝置(zhi),設備自(zi)動化程度高,需要的(de)(de)操作員工(gong)少(shao),可以(yi)有效的(de)(de)減少(shao)因員工(gong)疲勞(lao)、操作失誤等(deng)因素造(zao)成(cheng)不(bu)良(liang)產品(pin)數量,降(jiang)低產品(pin)的(de)(de)不(bu)良(liang)率(lv)。自(zi)動化生產具有穩(wen)定性高,精度高等(deng)優點,能有效的(de)(de)保證產品(pin)質量。