本實用新型涉及鋁(lv)殼(ke)電池(chi)制造領(ling)域(yu),尤(you)其涉及一種鋁(lv)殼(ke)電池(chi)的(de)快速拆解裝置。
背景技術:
鋰(li)離子電(dian)(dian)池自實(shi)用新(xin)型至今,以其能量(liang)密(mi)度高、使用壽命長、質量(liang)輕和(he)自放(fang)電(dian)(dian)低等優(you)點而(er)得到(dao)廣(guang)泛應用,目(mu)前(qian)鋰(li)離子電(dian)(dian)池主要(yao)應用于移(yi)動電(dian)(dian)子設備、電(dian)(dian)動自行車(che)和(he)電(dian)(dian)動汽車(che)領域。在對電(dian)(dian)池進行拆(chai)解(jie)分(fen)析(xi)(xi)時,拆(chai)解(jie)的(de)電(dian)(dian)池質量(liang)直(zhi)接關(guan)(guan)系(xi)到(dao)分(fen)析(xi)(xi)數據的(de)準確性,更關(guan)(guan)乎對整個電(dian)(dian)池質量(liang)分(fen)析(xi)(xi)結果的(de)準確性。
由于(yu)在傳統拆(chai)解(jie)過程中,使用鉗(qian)類工具破壞(huai)式撕(si)(si)裂鋁殼(ke)殼(ke)體,電池(chi)頂蓋剝(bo)離后,殼(ke)體撕(si)(si)裂方(fang)向不一致、毛(mao)刺(ci)嚴重,導(dao)致極耳焊(han)接位破壞(huai),卷芯無法取出或取出時卷芯損(sun)壞(huai)。嚴重影響(xiang)了對(dui)目標電池(chi)的分(fen)析效(xiao)率(lv)及分(fen)析的準確性(xing)。
技術實現要素:
本實(shi)用新型提(ti)供一種鋁殼電池(chi)快速拆解(jie)裝(zhuang)置(zhi),解(jie)決了(le)鋁殼電池(chi)拆解(jie)過程中的(de)拆解(jie)報廢(fei)率高(gao),拆解(jie)過程對電池(chi)本身的(de)損傷,降(jiang)低(di)了(le)人員的(de)作業量(liang),更提(ti)高(gao)了(le)這個電池(chi)分析的(de)數(shu)據準(zhun)確(que)性。
本實用新(xin)型是通過以下(xia)技術方案實現的:
一(yi)種鋁殼電池(chi)的(de)快速拆解裝置,包括垂(chui)直固(gu)設(she)于(yu)工作(zuo)臺上(shang)的(de)L形(xing)定(ding)位(wei)(wei)座(zuo),位(wei)(wei)于(yu)L形(xing)定(ding)位(wei)(wei)座(zuo)后方的(de)工作(zuo)臺上(shang)固(gu)設(she)有與(yu)所(suo)述(shu)L形(xing)定(ding)位(wei)(wei)座(zuo)長邊(bian)(bian)平(ping)(ping)行的(de)水平(ping)(ping)導軌(gui),所(suo)述(shu)水平(ping)(ping)導軌(gui)的(de)頂(ding)端(duan)(duan)滑動(dong)連(lian)接(jie)有正面切(qie)刀(dao)(dao)手柄(bing)(bing),所(suo)述(shu)正面切(qie)刀(dao)(dao)手柄(bing)(bing)上(shang)對(dui)稱固(gu)設(she)有一(yi)對(dui)正面切(qie)刀(dao)(dao);位(wei)(wei)于(yu)L形(xing)定(ding)位(wei)(wei)座(zuo)前方的(de)工作(zuo)臺上(shang)固(gu)設(she)有與(yu)所(suo)述(shu)L形(xing)定(ding)位(wei)(wei)座(zuo)長邊(bian)(bian)垂(chui)直的(de)垂(chui)直雙導軌(gui),所(suo)述(shu)垂(chui)直雙導軌(gui)頂(ding)端(duan)(duan)滑動(dong)連(lian)接(jie)有側(ce)(ce)(ce)面切(qie)刀(dao)(dao)手柄(bing)(bing),所(suo)述(shu)側(ce)(ce)(ce)面切(qie)刀(dao)(dao)手柄(bing)(bing)的(de)兩端(duan)(duan)對(dui)稱固(gu)設(she)有一(yi)對(dui)側(ce)(ce)(ce)面切(qie)刀(dao)(dao);位(wei)(wei)于(yu)L形(xing)定(ding)位(wei)(wei)座(zuo)長邊(bian)(bian)的(de)相對(dui)邊(bian)(bian)活(huo)動(dong)設(she)有正面定(ding)位(wei)(wei)壓板(ban),位(wei)(wei)于(yu)L形(xing)定(ding)位(wei)(wei)座(zuo)短邊(bian)(bian)的(de)相對(dui)邊(bian)(bian)活(huo)動(dong)設(she)有側(ce)(ce)(ce)面定(ding)位(wei)(wei)壓板(ban)。
進一(yi)步(bu)方案,所(suo)述正(zheng)面(mian)定(ding)位(wei)壓(ya)(ya)板(ban)(ban)的外(wai)端面(mian)連(lian)(lian)接(jie)(jie)有正(zheng)面(mian)定(ding)位(wei)氣(qi)(qi)缸(gang),由(you)正(zheng)面(mian)定(ding)位(wei)氣(qi)(qi)缸(gang)驅(qu)使正(zheng)面(mian)定(ding)位(wei)壓(ya)(ya)板(ban)(ban)在工作臺上移動而對(dui)鋁殼(ke)電(dian)池(chi)的正(zheng)面(mian)進行(xing)定(ding)位(wei);所(suo)述側(ce)面(mian)定(ding)位(wei)壓(ya)(ya)板(ban)(ban)的外(wai)端面(mian)連(lian)(lian)接(jie)(jie)有側(ce)面(mian)定(ding)位(wei)氣(qi)(qi)缸(gang),由(you)側(ce)面(mian)定(ding)位(wei)氣(qi)(qi)缸(gang)驅(qu)使側(ce)面(mian)定(ding)位(wei)壓(ya)(ya)板(ban)(ban)在工作臺上移動而對(dui)鋁殼(ke)電(dian)池(chi)的側(ce)面(mian)進行(xing)定(ding)位(wei)。
進(jin)一步方案(an),所述水平(ping)導(dao)(dao)軌為平(ping)行設置的水平(ping)雙導(dao)(dao)軌。
進(jin)一步(bu)方(fang)案,所(suo)述正面切刀(dao)手(shou)柄和側面切刀(dao)手(shou)柄均通(tong)過氣缸或液壓驅(qu)動(dong)其分別(bie)沿著水平(ping)雙導軌(gui)(gui)、垂直雙導軌(gui)(gui)進(jin)行往復移動(dong),使正面切刀(dao)、側面切刀(dao)對鋁(lv)殼電池(chi)的四周進(jin)行切割。
進一步方(fang)案,所述(shu)側面(mian)(mian)切刀(dao)(dao)(dao)之(zhi)間的(de)(de)(de)(de)距(ju)離比(bi)鋁殼電(dian)(dian)池的(de)(de)(de)(de)寬度(du)小0.5mm;所述(shu)正(zheng)面(mian)(mian)切刀(dao)(dao)(dao)之(zhi)間的(de)(de)(de)(de)距(ju)離比(bi)鋁殼電(dian)(dian)池的(de)(de)(de)(de)長度(du)小0.5mm;所述(shu)側面(mian)(mian)切刀(dao)(dao)(dao)、正(zheng)面(mian)(mian)切刀(dao)(dao)(dao)的(de)(de)(de)(de)高(gao)度(du)相同且(qie)比(bi)L形定位(wei)座的(de)(de)(de)(de)高(gao)度(du)高(gao)10mm,側面(mian)(mian)切刀(dao)(dao)(dao)、正(zheng)面(mian)(mian)切刀(dao)(dao)(dao)的(de)(de)(de)(de)高(gao)度(du)比(bi)鋁殼電(dian)(dian)池的(de)(de)(de)(de)高(gao)度(du)小4mm。
將待拆解的(de)鋁殼電(dian)池(chi)(chi)(chi)放置在L形定(ding)位(wei)(wei)座上,通過側面(mian)(mian)定(ding)位(wei)(wei)氣缸(gang)將側面(mian)(mian)定(ding)位(wei)(wei)壓板對(dui)鋁殼電(dian)池(chi)(chi)(chi)的(de)側面(mian)(mian)進行壓緊、定(ding)位(wei)(wei);再通過正(zheng)(zheng)面(mian)(mian)定(ding)位(wei)(wei)氣缸(gang)驅使正(zheng)(zheng)面(mian)(mian)定(ding)位(wei)(wei)壓板對(dui)鋁殼電(dian)池(chi)(chi)(chi)的(de)正(zheng)(zheng)面(mian)(mian)進行壓緊、定(ding)位(wei)(wei);然(ran)后通過氣缸(gang)或液缸(gang)驅動(dong)正(zheng)(zheng)面(mian)(mian)切(qie)(qie)刀手柄(bing)(bing)沿著水(shui)平(ping)雙導軌往復移(yi)動(dong)一次,使正(zheng)(zheng)面(mian)(mian)切(qie)(qie)刀對(dui)鋁殼電(dian)池(chi)(chi)(chi)的(de)兩長邊(bian)(即(ji)正(zheng)(zheng)面(mian)(mian))進行切(qie)(qie)割(ge);再通過氣缸(gang)或液缸(gang)驅動(dong)側面(mian)(mian)切(qie)(qie)刀手柄(bing)(bing)沿著垂直(zhi)雙導軌往復移(yi)動(dong)一次,使側面(mian)(mian)切(qie)(qie)刀對(dui)鋁殼電(dian)池(chi)(chi)(chi)的(de)兩短邊(bian)(即(ji)側面(mian)(mian))進行切(qie)(qie)割(ge),從而完(wan)成對(dui)鋁殼電(dian)池(chi)(chi)(chi)的(de)切(qie)(qie)割(ge)。
本實用新型的(de)(de)拆解裝置(zhi)是先通過(guo)對鋁殼(ke)(ke)電(dian)(dian)(dian)池(chi)進行(xing)定位(wei)(wei)(wei)(wei),然(ran)后采用分別與(yu)鋁殼(ke)(ke)電(dian)(dian)(dian)池(chi)的(de)(de)四(si)側面(mian)相平行(xing)設置(zhi)的(de)(de)四(si)個切(qie)刀(dao)(dao)完成(cheng)對鋁殼(ke)(ke)電(dian)(dian)(dian)池(chi)殼(ke)(ke)體的(de)(de)切(qie)割,使定位(wei)(wei)(wei)(wei)后的(de)(de)鋁殼(ke)(ke)電(dian)(dian)(dian)池(chi)的(de)(de)目標切(qie)割位(wei)(wei)(wei)(wei)置(zhi)距離L形定位(wei)(wei)(wei)(wei)座(zuo)上(shang)沿(yan)10mm處,各切(qie)刀(dao)(dao)的(de)(de)刀(dao)(dao)尖(jian)切(qie)割位(wei)(wei)(wei)(wei)置(zhi)在鋁殼(ke)(ke)電(dian)(dian)(dian)池(chi)的(de)(de)頂蓋焊(han)接位(wei)(wei)(wei)(wei)下(xia)方約(yue)4mm處。在進行(xing)拆解作業時(shi),切(qie)刀(dao)(dao)的(de)(de)刀(dao)(dao)尖(jian)深入鋁殼(ke)(ke)內(nei)約(yue)0.5mm。從而使鋁殼(ke)(ke)電(dian)(dian)(dian)池(chi)的(de)(de)鋁殼(ke)(ke)和頂蓋完全(quan)分離,且(qie)殼(ke)(ke)體斷(duan)裂部位(wei)(wei)(wei)(wei)整齊一致(zhi),保證了內(nei)部極片(pian)的(de)(de)完整性,并方便電(dian)(dian)(dian)芯的(de)(de)取出;同(tong)時(shi)還(huan)不破(po)壞電(dian)(dian)(dian)池(chi)內(nei)部極片(pian)結構,避免了傳統使用鉗類工具撕裂式拆解造成(cheng)的(de)(de)極片(pian)變(bian)形、極耳短(duan)路等異常(chang)現象。
另外,本裝置的拆(chai)解(jie)(jie)(jie)效(xiao)率(lv)高(gao),且操作(zuo)安全可靠。解(jie)(jie)(jie)決了(le)鋁(lv)殼電池(chi)拆(chai)解(jie)(jie)(jie)過(guo)(guo)程(cheng)中的拆(chai)解(jie)(jie)(jie)報(bao)廢率(lv)高(gao),拆(chai)解(jie)(jie)(jie)過(guo)(guo)程(cheng)對電池(chi)本身(shen)的損傷(shang),降低(di)了(le)人員的作(zuo)業量,更提高(gao)了(le)這(zhe)個電池(chi)分析(xi)的數(shu)據準確性。
附圖說明
圖(tu)(tu)1為本實用新型結構示意圖(tu)(tu)。
圖2為本(ben)實用(yong)新型(xing)放入目標電池(chi)進行(xing)切割的示意圖。
圖中:1-正面(mian)切刀手柄(bing),2-水平雙導軌,3-L形(xing)定位(wei)座(zuo),4-側(ce)面(mian)定位(wei)壓板,5-側(ce)面(mian)定位(wei)氣缸,6-正面(mian)定位(wei)壓板,7-側(ce)面(mian)切刀手柄(bing),8-正面(mian)定位(wei)氣缸,9-垂(chui)直雙導軌,10-側(ce)面(mian)切刀,11-正面(mian)切刀,12-鋁殼電池。
具體實施方式
以下結(jie)合附圖對本實用新(xin)型的實施(shi)例(li)進行詳細說明:
如圖(tu)1所(suo)(suo)示,一(yi)種鋁殼電池快速拆解裝(zhuang)置(zhi),包括垂直(zhi)固(gu)(gu)(gu)(gu)設(she)(she)于(yu)工(gong)作臺(圖(tu)中末畫出)上(shang)(shang)的(de)L形(xing)定(ding)(ding)位(wei)座(zuo)(zuo)3,位(wei)于(yu)L形(xing)定(ding)(ding)位(wei)座(zuo)(zuo)3后(hou)方的(de)工(gong)作臺上(shang)(shang)固(gu)(gu)(gu)(gu)設(she)(she)有(you)(you)與(yu)所(suo)(suo)述(shu)(shu)(shu)L形(xing)定(ding)(ding)位(wei)座(zuo)(zuo)3長(chang)邊(bian)(bian)平(ping)行的(de)水平(ping)導軌(gui)(gui),所(suo)(suo)述(shu)(shu)(shu)水平(ping)導軌(gui)(gui)的(de)頂(ding)端滑動(dong)(dong)連接(jie)有(you)(you)正面(mian)(mian)切(qie)刀(dao)手(shou)柄(bing)1,所(suo)(suo)述(shu)(shu)(shu)正面(mian)(mian)切(qie)刀(dao)手(shou)柄(bing)1上(shang)(shang)對(dui)(dui)稱固(gu)(gu)(gu)(gu)設(she)(she)有(you)(you)一(yi)對(dui)(dui)正面(mian)(mian)切(qie)刀(dao)11;位(wei)于(yu)L形(xing)定(ding)(ding)位(wei)座(zuo)(zuo)3前(qian)方的(de)工(gong)作臺上(shang)(shang)固(gu)(gu)(gu)(gu)設(she)(she)有(you)(you)與(yu)所(suo)(suo)述(shu)(shu)(shu)L形(xing)定(ding)(ding)位(wei)座(zuo)(zuo)3長(chang)邊(bian)(bian)垂直(zhi)的(de)垂直(zhi)雙導軌(gui)(gui)9,所(suo)(suo)述(shu)(shu)(shu)垂直(zhi)雙導軌(gui)(gui)9頂(ding)端滑動(dong)(dong)連接(jie)有(you)(you)側(ce)(ce)面(mian)(mian)切(qie)刀(dao)手(shou)柄(bing)7,所(suo)(suo)述(shu)(shu)(shu)側(ce)(ce)面(mian)(mian)切(qie)刀(dao)手(shou)柄(bing)7的(de)兩端對(dui)(dui)稱固(gu)(gu)(gu)(gu)設(she)(she)有(you)(you)一(yi)對(dui)(dui)側(ce)(ce)面(mian)(mian)切(qie)刀(dao)10;位(wei)于(yu)L形(xing)定(ding)(ding)位(wei)座(zuo)(zuo)3長(chang)邊(bian)(bian)的(de)相對(dui)(dui)邊(bian)(bian)活動(dong)(dong)設(she)(she)有(you)(you)正面(mian)(mian)定(ding)(ding)位(wei)壓(ya)板(ban)6,位(wei)于(yu)L形(xing)定(ding)(ding)位(wei)座(zuo)(zuo)3短邊(bian)(bian)的(de)相對(dui)(dui)邊(bian)(bian)活動(dong)(dong)設(she)(she)有(you)(you)側(ce)(ce)面(mian)(mian)定(ding)(ding)位(wei)壓(ya)板(ban)4。
進一步方案,所述正(zheng)面(mian)(mian)(mian)定(ding)(ding)(ding)(ding)(ding)位(wei)壓板(ban)6的(de)(de)外端(duan)面(mian)(mian)(mian)連接(jie)有正(zheng)面(mian)(mian)(mian)定(ding)(ding)(ding)(ding)(ding)位(wei)氣缸8,由正(zheng)面(mian)(mian)(mian)定(ding)(ding)(ding)(ding)(ding)位(wei)氣缸8驅(qu)使(shi)正(zheng)面(mian)(mian)(mian)定(ding)(ding)(ding)(ding)(ding)位(wei)壓板(ban)6在工(gong)作(zuo)臺上移動(dong)而(er)對(dui)鋁殼電池的(de)(de)正(zheng)面(mian)(mian)(mian)進行定(ding)(ding)(ding)(ding)(ding)位(wei);所述側(ce)面(mian)(mian)(mian)定(ding)(ding)(ding)(ding)(ding)位(wei)壓板(ban)4的(de)(de)外端(duan)面(mian)(mian)(mian)連接(jie)有側(ce)面(mian)(mian)(mian)定(ding)(ding)(ding)(ding)(ding)位(wei)氣缸5,由側(ce)面(mian)(mian)(mian)定(ding)(ding)(ding)(ding)(ding)位(wei)氣缸5驅(qu)使(shi)側(ce)面(mian)(mian)(mian)定(ding)(ding)(ding)(ding)(ding)位(wei)壓板(ban)4在工(gong)作(zuo)臺上移動(dong)而(er)對(dui)鋁殼電池的(de)(de)側(ce)面(mian)(mian)(mian)進行定(ding)(ding)(ding)(ding)(ding)位(wei)。
進一步(bu)方案,所述(shu)水(shui)平(ping)導軌為平(ping)行設(she)置的水(shui)平(ping)雙導軌2。
進(jin)一步方(fang)案(an),所述(shu)正面切刀(dao)(dao)手(shou)柄1和側面切刀(dao)(dao)手(shou)柄7均(jun)通過(guo)氣缸或液壓(ya)驅動其分(fen)別沿著水(shui)平雙(shuang)導(dao)軌2、垂直雙(shuang)導(dao)軌9進(jin)行(xing)往復移動,使正面切刀(dao)(dao)11、側面切刀(dao)(dao)10對鋁殼電池的(de)四(si)周進(jin)行(xing)切割。
進一步方案,所述側(ce)面(mian)切(qie)刀(dao)10之間的距離比(bi)鋁(lv)殼(ke)(ke)(ke)電池的寬度(du)(du)小0.5mm;所述正面(mian)切(qie)刀(dao)11之間的距離比(bi)鋁(lv)殼(ke)(ke)(ke)電池的長度(du)(du)小0.5mm;所述側(ce)面(mian)切(qie)刀(dao)10、正面(mian)切(qie)刀(dao)11的高(gao)(gao)度(du)(du)相同且比(bi)L形定位座3的高(gao)(gao)度(du)(du)高(gao)(gao)10mm,側(ce)面(mian)切(qie)刀(dao)10、正面(mian)切(qie)刀(dao)11的高(gao)(gao)度(du)(du)比(bi)鋁(lv)殼(ke)(ke)(ke)電池的高(gao)(gao)度(du)(du)小4mm。
如圖(tu)2所示,將待拆解的(de)(de)鋁殼(ke)(ke)電(dian)(dian)(dian)池(chi)12放置在L形(xing)定(ding)(ding)(ding)位(wei)(wei)座3內,通(tong)(tong)過(guo)側(ce)面(mian)(mian)定(ding)(ding)(ding)位(wei)(wei)氣缸5將側(ce)面(mian)(mian)定(ding)(ding)(ding)位(wei)(wei)壓(ya)板6對鋁殼(ke)(ke)電(dian)(dian)(dian)池(chi)12的(de)(de)側(ce)面(mian)(mian)進行壓(ya)緊、定(ding)(ding)(ding)位(wei)(wei);再(zai)通(tong)(tong)過(guo)正(zheng)面(mian)(mian)定(ding)(ding)(ding)位(wei)(wei)氣缸8驅(qu)(qu)使正(zheng)面(mian)(mian)定(ding)(ding)(ding)位(wei)(wei)壓(ya)板6對鋁殼(ke)(ke)電(dian)(dian)(dian)池(chi)12的(de)(de)正(zheng)面(mian)(mian)進行壓(ya)緊、定(ding)(ding)(ding)位(wei)(wei);然后通(tong)(tong)過(guo)氣缸或(huo)液缸驅(qu)(qu)動(dong)正(zheng)面(mian)(mian)切(qie)(qie)刀手(shou)柄1沿著水平雙導軌2往復移動(dong)一次(ci),使正(zheng)面(mian)(mian)切(qie)(qie)刀11對鋁殼(ke)(ke)電(dian)(dian)(dian)池(chi)12的(de)(de)兩(liang)長邊(即(ji)正(zheng)面(mian)(mian))進行切(qie)(qie)割;再(zai)通(tong)(tong)過(guo)氣缸或(huo)液缸驅(qu)(qu)動(dong)側(ce)面(mian)(mian)切(qie)(qie)刀手(shou)柄7沿著垂(chui)直雙導軌9往復移動(dong)一次(ci),使側(ce)面(mian)(mian)切(qie)(qie)刀10對鋁殼(ke)(ke)電(dian)(dian)(dian)池(chi)的(de)(de)兩(liang)短邊(即(ji)側(ce)面(mian)(mian))進行切(qie)(qie)割,從而完成對鋁殼(ke)(ke)電(dian)(dian)(dian)池(chi)的(de)(de)切(qie)(qie)割。
以上所述僅為(wei)本(ben)實用(yong)(yong)新(xin)型(xing)(xing)專利(li)的(de)較佳實施例,并非(fei)用(yong)(yong)來限定(ding)本(ben)實用(yong)(yong)新(xin)型(xing)(xing)的(de)實施范(fan)圍;即凡(fan)依本(ben)實用(yong)(yong)新(xin)型(xing)(xing)的(de)權利(li)要(yao)求范(fan)圍所做的(de)各種等同(tong)變換,均為(wei)本(ben)實用(yong)(yong)新(xin)型(xing)(xing)的(de)權利(li)要(yao)求范(fan)圍。