本(ben)實(shi)用新型涉及(ji)(ji)模具(ju)裝(zhuang)置技術(shu)領域(yu),具(ju)體涉及(ji)(ji)一種接(jie)收透鏡(jing)光學注塑模具(ju)。
背景技術:
模(mo)(mo)(mo)(mo)具(ju)是一種在外(wai)力作用(yong)下(xia)使坯料(liao)成為有特(te)定(ding)形(xing)狀(zhuang)和尺寸的(de)制(zhi)件的(de)工具(ju),它廣泛用(yong)于沖裁、模(mo)(mo)(mo)(mo)鍛、冷鐓、擠壓(ya)、粉末冶金件壓(ya)制(zhi)、壓(ya)力鑄造(zao),以及(ji)工程塑料(liao)、橡膠、陶瓷等制(zhi)品的(de)壓(ya)塑或(huo)注塑的(de)成形(xing)加工中。模(mo)(mo)(mo)(mo)具(ju)具(ju)有特(te)定(ding)的(de)輪(lun)廓(kuo)或(huo)內(nei)腔(qiang)形(xing)狀(zhuang),應(ying)用(yong)具(ju)有刃口(kou)的(de)輪(lun)廓(kuo)形(xing)狀(zhuang)可以使坯料(liao)按輪(lun)廓(kuo)線形(xing)狀(zhuang)發生分離,應(ying)用(yong)內(nei)腔(qiang)形(xing)狀(zhuang)可使坯料(liao)獲得相應(ying)的(de)立體(ti)形(xing)狀(zhuang)。模(mo)(mo)(mo)(mo)具(ju)一般(ban)包(bao)括(kuo)動模(mo)(mo)(mo)(mo)和定(ding)模(mo)(mo)(mo)(mo)兩個部(bu)分,二者可分可合。分開(kai)時(shi)取出制(zhi)件,合攏時(shi)使坯料(liao)注入模(mo)(mo)(mo)(mo)具(ju)型腔(qiang)成形(xing)。模(mo)(mo)(mo)(mo)具(ju)是精密工具(ju),形(xing)狀(zhuang)復雜(za),承受(shou)坯料(liao)的(de)脹力,對結構強度(du)、剛度(du)、表面硬度(du)、表面粗糙(cao)度(du)和加工精度(du)都有較高要(yao)求,模(mo)(mo)(mo)(mo)具(ju)生產(chan)的(de)發展(zhan)水平(ping)是機械制(zhi)造(zao)水平(ping)的(de)重要(yao)標(biao)志(zhi)之一。
一般光(guang)學(xue)產品都具有精密的光(guang)學(xue)鏡(jing)頭(tou)組件,而光(guang)學(xue)鏡(jing)頭(tou)大(da)致可(ke)分為(wei)球(qiu)面(mian)(mian)鏡(jing)頭(tou)與(yu)非球(qiu)面(mian)(mian)鏡(jing)頭(tou),球(qiu)面(mian)(mian)透鏡(jing)加工(gong)工(gong)藝(yi)成(cheng)熟,成(cheng)本低,在激光(guang)準直光(guang)學(xue)系統中仍然被廣泛使(shi)用。相(xiang)對于(yu)球(qiu)面(mian)(mian)透鏡(jing),非球(qiu)面(mian)(mian)透鏡(jing)具有更好的準直效果,可(ke)以得(de)到平(ping)行度(du)非常高(gao)的輸(shu)出(chu)光(guang)束。目前(qian)采(cai)(cai)用光(guang)學(xue)玻璃(li)的非球(qiu)面(mian)(mian)鏡(jing)主要采(cai)(cai)用金(jin)剛(gang)石(shi)切削或熱壓成(cheng)型的方法(fa)加工(gong),其缺(que)點(dian)是(shi)加工(gong)成(cheng)本高(gao)且(qie)難(nan)以批(pi)量(liang)化加工(gong),使(shi)用注塑技(ji)術生產的光(guang)學(xue)產品,具有低價,輕量(liang),便(bian)于(yu)大(da)批(pi)量(liang)復制且(qie)具有高(gao)度(du)一致性。
申請號為201610008813.4的(de)中國發(fa)明專利公(gong)開了一種(zhong)新型光學模(mo)(mo)具,包(bao)括母(mu)(mu)模(mo)(mo)板(ban)和(he)公(gong)模(mo)(mo)板(ban),所述母(mu)(mu)模(mo)(mo)板(ban)和(he)公(gong)模(mo)(mo)板(ban)中心底部設(she)(she)(she)置(zhi)有(you)(you)孔槽(cao),所述孔槽(cao)內設(she)(she)(she)置(zhi)有(you)(you)墊塊(kuai),所述孔槽(cao)下方的(de)母(mu)(mu)模(mo)(mo)板(ban)和(he)公(gong)模(mo)(mo)板(ban)內分(fen)別(bie)設(she)(she)(she)置(zhi)有(you)(you)模(mo)(mo)穴,所述母(mu)(mu)模(mo)(mo)板(ban)和(he)公(gong)模(mo)(mo)板(ban)內設(she)(she)(she)置(zhi)有(you)(you)模(mo)(mo)仁(ren),所述母(mu)(mu)模(mo)(mo)板(ban)內部設(she)(she)(she)置(zhi)有(you)(you)灌嘴。該發(fa)明的(de)缺點是,結構(gou)復雜、模(mo)(mo)仁(ren)的(de)定位不(bu)夠準確,會影響(xiang)產品前后光學表面的(de)同(tong)心度。
技術實現要素:
為(wei)解(jie)決上述技術問題,本(ben)實用新型提(ti)供一種結(jie)構簡單、定位準確(que)、提(ti)高了產品前后光學表(biao)面的(de)同(tong)心度的(de)光學注塑模具(ju)。
本實(shi)用新(xin)型采(cai)用如下技術(shu)方(fang)案:
一(yi)(yi)種(zhong)接(jie)收透(tou)鏡光學注(zhu)塑模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)具,包括(kuo)前(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)架(jia)(jia)、后(hou)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)架(jia)(jia)、前(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)、定(ding)(ding)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)、后(hou)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)、固定(ding)(ding)板(ban)(ban)(ban)、頂(ding)針(zhen)板(ban)(ban)(ban)、動(dong)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)、定(ding)(ding)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)仁、動(dong)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)仁、分流(liu)(liu)道、固定(ding)(ding)桿和(he)定(ding)(ding)位(wei)(wei)銷(xiao)釘,所(suo)述(shu)前(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)架(jia)(jia)與所(suo)述(shu)后(hou)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)架(jia)(jia)通(tong)過所(suo)述(shu)固定(ding)(ding)桿連(lian)接(jie),所(suo)述(shu)前(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)架(jia)(jia)包括(kuo)前(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)和(he)定(ding)(ding)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban),所(suo)述(shu)前(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)上設置(zhi)有第一(yi)(yi)粗(cu)定(ding)(ding)位(wei)(wei)孔(kong)和(he)澆注(zhu)口(kou),所(suo)述(shu)前(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)通(tong)過第一(yi)(yi)粗(cu)定(ding)(ding)位(wei)(wei)孔(kong)連(lian)接(jie)定(ding)(ding)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban),所(suo)述(shu)定(ding)(ding)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)上設置(zhi)有與所(suo)述(shu)澆注(zhu)口(kou)相配合的(de)主流(liu)(liu)道;
所(suo)(suo)(suo)述(shu)后(hou)模(mo)(mo)架包(bao)括(kuo)后(hou)模(mo)(mo)板(ban)、固(gu)(gu)定(ding)(ding)板(ban)、頂(ding)(ding)針(zhen)(zhen)(zhen)(zhen)板(ban)和(he)動(dong)模(mo)(mo)板(ban),所(suo)(suo)(suo)述(shu)固(gu)(gu)定(ding)(ding)板(ban)設置(zhi)(zhi)(zhi)(zhi)在所(suo)(suo)(suo)述(shu)后(hou)模(mo)(mo)板(ban)的(de)兩(liang)側,所(suo)(suo)(suo)述(shu)后(hou)模(mo)(mo)板(ban)上(shang)設置(zhi)(zhi)(zhi)(zhi)有第二(er)粗定(ding)(ding)位孔(kong)(kong),所(suo)(suo)(suo)述(shu)后(hou)模(mo)(mo)板(ban)通過第二(er)粗定(ding)(ding)位孔(kong)(kong)連(lian)接兩(liang)側的(de)固(gu)(gu)定(ding)(ding)板(ban)和(he)動(dong)模(mo)(mo)板(ban),所(suo)(suo)(suo)述(shu)后(hou)模(mo)(mo)板(ban)與所(suo)(suo)(suo)述(shu)動(dong)模(mo)(mo)板(ban)之間還設置(zhi)(zhi)(zhi)(zhi)有頂(ding)(ding)針(zhen)(zhen)(zhen)(zhen)板(ban),所(suo)(suo)(suo)述(shu)頂(ding)(ding)針(zhen)(zhen)(zhen)(zhen)板(ban)上(shang)設置(zhi)(zhi)(zhi)(zhi)有若干個(ge)頂(ding)(ding)針(zhen)(zhen)(zhen)(zhen),所(suo)(suo)(suo)述(shu)動(dong)模(mo)(mo)板(ban)上(shang)設置(zhi)(zhi)(zhi)(zhi)有與所(suo)(suo)(suo)述(shu)頂(ding)(ding)針(zhen)(zhen)(zhen)(zhen)數量(liang)相對應的(de)頂(ding)(ding)針(zhen)(zhen)(zhen)(zhen)孔(kong)(kong),所(suo)(suo)(suo)述(shu)頂(ding)(ding)針(zhen)(zhen)(zhen)(zhen)板(ban)通過所(suo)(suo)(suo)述(shu)頂(ding)(ding)針(zhen)(zhen)(zhen)(zhen)孔(kong)(kong)連(lian)接所(suo)(suo)(suo)述(shu)動(dong)模(mo)(mo)板(ban);
所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)定(ding)模(mo)(mo)仁(ren)(ren)上(shang)(shang)(shang)設(she)(she)(she)置(zhi)有第(di)一精定(ding)位(wei)(wei)(wei)孔(kong),所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)定(ding)模(mo)(mo)仁(ren)(ren)通過(guo)所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)第(di)一精定(ding)位(wei)(wei)(wei)孔(kong)設(she)(she)(she)置(zhi)在(zai)所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)定(ding)模(mo)(mo)板(ban)上(shang)(shang)(shang),所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)主(zhu)流(liu)(liu)(liu)道(dao)設(she)(she)(she)置(zhi)在(zai)所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)定(ding)模(mo)(mo)仁(ren)(ren)的中心位(wei)(wei)(wei)置(zhi),所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)定(ding)模(mo)(mo)仁(ren)(ren)上(shang)(shang)(shang)還設(she)(she)(she)置(zhi)有與(yu)所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)主(zhu)流(liu)(liu)(liu)道(dao)相(xiang)連(lian)通的分(fen)(fen)流(liu)(liu)(liu)道(dao),所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)定(ding)模(mo)(mo)仁(ren)(ren)上(shang)(shang)(shang)還設(she)(she)(she)置(zhi)有精定(ding)位(wei)(wei)(wei)柱(zhu),所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)動(dong)(dong)模(mo)(mo)仁(ren)(ren)上(shang)(shang)(shang)設(she)(she)(she)置(zhi)有第(di)二(er)精定(ding)位(wei)(wei)(wei)孔(kong),所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)動(dong)(dong)模(mo)(mo)仁(ren)(ren)通過(guo)所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)第(di)二(er)精定(ding)位(wei)(wei)(wei)孔(kong)設(she)(she)(she)置(zhi)在(zai)所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)動(dong)(dong)模(mo)(mo)板(ban)上(shang)(shang)(shang),所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)動(dong)(dong)模(mo)(mo)仁(ren)(ren)上(shang)(shang)(shang)設(she)(she)(she)置(zhi)有與(yu)所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)精定(ding)位(wei)(wei)(wei)柱(zhu)相(xiang)配(pei)(pei)合的精定(ding)位(wei)(wei)(wei)柱(zhu)槽(cao),所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)型(xing)腔設(she)(she)(she)置(zhi)在(zai)所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)動(dong)(dong)模(mo)(mo)仁(ren)(ren)上(shang)(shang)(shang),所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)動(dong)(dong)模(mo)(mo)仁(ren)(ren)上(shang)(shang)(shang)也設(she)(she)(she)置(zhi)有與(yu)所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)型(xing)腔相(xiang)配(pei)(pei)合的所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)分(fen)(fen)流(liu)(liu)(liu)道(dao),所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)型(xing)腔與(yu)所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)主(zhu)流(liu)(liu)(liu)道(dao)之(zhi)間通過(guo)所(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)(shu)(shu)(shu)分(fen)(fen)流(liu)(liu)(liu)道(dao)連(lian)接(jie);
所(suo)(suo)述(shu)(shu)(shu)型(xing)(xing)腔為長(chang)(chang)方形(xing)凹槽,所(suo)(suo)述(shu)(shu)(shu)定(ding)模(mo)仁上設置有(you)與所(suo)(suo)述(shu)(shu)(shu)長(chang)(chang)方形(xing)凹槽相配合的凸起,且所(suo)(suo)述(shu)(shu)(shu)凸起的表(biao)面呈圓弧形(xing),本實(shi)用新型(xing)(xing)利用前后模(mo)的高精密定(ding)位(wei)系統(tong),提(ti)高了產品前后光學表(biao)面的同心度。
優選的(de),所述(shu)精定(ding)(ding)位柱(zhu)數量為四(si)個,且所述(shu)四(si)個精定(ding)(ding)位柱(zhu)分布在所述(shu)定(ding)(ding)模仁的(de)四(si)個角上,方便定(ding)(ding)位,提高了(le)產(chan)品前后光學表面的(de)同心度。
優選(xuan)的,所(suo)述(shu)動(dong)模(mo)仁上(shang)設(she)置(zhi)有四(si)個型(xing)腔(qiang),且所(suo)述(shu)四(si)個型(xing)腔(qiang)等距對稱分布在所(suo)述(shu)動(dong)模(mo)仁上(shang),所(suo)述(shu)動(dong)模(mo)仁上(shang)還對應所(suo)述(shu)四(si)個型(xing)腔(qiang)設(she)置(zhi)有四(si)個分流(liu)道,所(suo)述(shu)四(si)個分流(liu)道均與所(suo)述(shu)主(zhu)流(liu)道連接,本實用新型(xing)采用多穴(xue)模(mo)具(ju),材料利用率高(gao),生產效率高(gao)。
優選的(de),所述(shu)分流道設置在所述(shu)動(dong)模仁的(de)表(biao)面(mian),且所述(shu)分流道垂直于所述(shu)型(xing)腔,本(ben)實用新型(xing)通過側澆口的(de)結構設計(ji),改善了產品的(de)留痕(hen)問題。
優選的(de),所述頂(ding)針孔分(fen)別設置在所述四個分(fen)流道上(shang),方便將(jiang)注塑(su)好的(de)產品頂(ding)出。
優選的(de),所述定模仁和所述動模仁是通過淬火工藝處(chu)理的(de)鋼材制(zhi)成,本實用新型的(de)模具通過淬火工藝處(chu)理,使模具達到高硬度,模具變形極(ji)小,從(cong)而可以制(zhi)造出高精密低變形的(de)光(guang)學產品(pin)。
本實用新型的有(you)益(yi)效果:
1)本實(shi)用新型(xing)利(li)用前后模(mo)的(de)高精密定位系統,提(ti)高了產品前后光學表面的(de)同心(xin)度。
2)本實用新型采用多穴模(mo)具(ju),材料利用率高,生產效(xiao)率高。
3)本(ben)實用新型通過側澆口的結構設計,改善了產品的留痕(hen)問題。
4)本(ben)實用新(xin)型的模具通過淬火工藝處理(li),使模具達到高(gao)硬度(du),模具變形(xing)(xing)極(ji)小,從(cong)而可(ke)以(yi)制造出高(gao)精(jing)密低變形(xing)(xing)的光學產品。
附圖說明
附圖(tu)用(yong)來提供對(dui)本(ben)實(shi)用(yong)新(xin)型(xing)的進一(yi)步理解(jie)(jie),并(bing)且構(gou)成(cheng)說明(ming)書的一(yi)部分,與本(ben)實(shi)用(yong)新(xin)型(xing)的實(shi)施例一(yi)起用(yong)于解(jie)(jie)釋本(ben)實(shi)用(yong)新(xin)型(xing),并(bing)不構(gou)成(cheng)對(dui)本(ben)實(shi)用(yong)新(xin)型(xing)的限制。在附圖(tu)中:
圖1為本實用新(xin)型一種接收透鏡光學注塑模(mo)具的結構(gou)示意(yi)圖;
圖(tu)2為本(ben)實(shi)用新型一種接收(shou)透(tou)鏡光學注塑模具的剖視圖(tu);
圖3為本實用(yong)新型(xing)一種(zhong)接(jie)收透鏡(jing)光學注塑模(mo)具(ju)的定模(mo)仁結構示意圖;
圖4為本實用新型一種接收透鏡光學注塑模具的動模仁(ren)結構示意(yi)圖。
圖中(zhong)標記為(wei):1、前(qian)(qian)模(mo)(mo)架;2、后模(mo)(mo)架;3、前(qian)(qian)模(mo)(mo)板;31、第一(yi)粗定(ding)位(wei)孔;32、澆注口;4、定(ding)模(mo)(mo)板;5、后模(mo)(mo)板;51、第二粗定(ding)位(wei)孔;6、固(gu)定(ding)板;7、頂(ding)針板;71、頂(ding)針;8、動模(mo)(mo)板;81、頂(ding)針孔;9、定(ding)模(mo)(mo)仁;91、第一(yi)精(jing)定(ding)位(wei)孔;92、精(jing)定(ding)位(wei)柱(zhu);93、凸起;10、動模(mo)(mo)仁;101、第二精(jing)定(ding)位(wei)孔;102、精(jing)定(ding)位(wei)柱(zhu)槽;11、主流(liu)道;12、分流(liu)道;13、固(gu)定(ding)桿;14、型(xing)腔。
具體實施方式
下面結合附圖描述本實用(yong)新型的(de)優選實施方(fang)式(shi)。
如圖1所示,本實用新(xin)型的(de)一種接(jie)收透鏡光學注塑模(mo)(mo)(mo)(mo)(mo)(mo)(mo)具,包(bao)括前(qian)(qian)(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)架(jia)1、后(hou)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)架(jia)2、前(qian)(qian)(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)3、定(ding)(ding)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)4、后(hou)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)5、固定(ding)(ding)板(ban)(ban)(ban)6、頂(ding)針板(ban)(ban)(ban)7、動模(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)8、定(ding)(ding)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)仁9、動模(mo)(mo)(mo)(mo)(mo)(mo)(mo)仁10、主流(liu)(liu)道(dao)11、分(fen)流(liu)(liu)道(dao)12、固定(ding)(ding)桿13和(he)型腔14,前(qian)(qian)(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)架(jia)1與后(hou)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)架(jia)2通過固定(ding)(ding)桿13連接(jie),前(qian)(qian)(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)架(jia)1包(bao)括前(qian)(qian)(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)3和(he)定(ding)(ding)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)4,前(qian)(qian)(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)3上設(she)置有第一粗定(ding)(ding)位(wei)(wei)孔31和(he)澆注口(kou)32,定(ding)(ding)位(wei)(wei)銷釘14通過粗定(ding)(ding)位(wei)(wei)孔連接(jie)前(qian)(qian)(qian)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)3和(he)定(ding)(ding)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)4,定(ding)(ding)模(mo)(mo)(mo)(mo)(mo)(mo)(mo)板(ban)(ban)(ban)4上設(she)置有與澆注口(kou)32相配(pei)合的(de)主流(liu)(liu)道(dao)11;
后(hou)(hou)模(mo)架2包(bao)括后(hou)(hou)模(mo)板(ban)(ban)(ban)5、固定(ding)(ding)板(ban)(ban)(ban)6、頂(ding)(ding)(ding)(ding)針板(ban)(ban)(ban)7和動(dong)模(mo)板(ban)(ban)(ban)8,后(hou)(hou)模(mo)板(ban)(ban)(ban)5上設置(zhi)(zhi)有第二粗定(ding)(ding)位孔(kong)51,固定(ding)(ding)板(ban)(ban)(ban)6設置(zhi)(zhi)在(zai)后(hou)(hou)模(mo)板(ban)(ban)(ban)5的(de)兩(liang)側,定(ding)(ding)位銷釘14通(tong)第二粗定(ding)(ding)位孔(kong)51連接(jie)兩(liang)側的(de)固定(ding)(ding)板(ban)(ban)(ban)6和動(dong)模(mo)板(ban)(ban)(ban)8,后(hou)(hou)模(mo)板(ban)(ban)(ban)5與動(dong)模(mo)板(ban)(ban)(ban)8之間還(huan)設置(zhi)(zhi)有頂(ding)(ding)(ding)(ding)針板(ban)(ban)(ban)7,頂(ding)(ding)(ding)(ding)針板(ban)(ban)(ban)7上設置(zhi)(zhi)有若(ruo)干個頂(ding)(ding)(ding)(ding)針71,動(dong)模(mo)板(ban)(ban)(ban)8上設置(zhi)(zhi)有與頂(ding)(ding)(ding)(ding)針71數(shu)量相對(dui)應的(de)頂(ding)(ding)(ding)(ding)針孔(kong)81,頂(ding)(ding)(ding)(ding)針板(ban)(ban)(ban)7通(tong)過頂(ding)(ding)(ding)(ding)針孔(kong)81連接(jie)動(dong)模(mo)板(ban)(ban)(ban)8;
定(ding)(ding)(ding)(ding)模(mo)(mo)(mo)仁(ren)9上設置(zhi)(zhi)有第一(yi)精(jing)(jing)(jing)定(ding)(ding)(ding)(ding)位孔(kong)91,定(ding)(ding)(ding)(ding)模(mo)(mo)(mo)仁(ren)9通(tong)(tong)(tong)過第一(yi)精(jing)(jing)(jing)定(ding)(ding)(ding)(ding)位孔(kong)91設置(zhi)(zhi)在(zai)定(ding)(ding)(ding)(ding)模(mo)(mo)(mo)板(ban)4上,主流(liu)道11設置(zhi)(zhi)在(zai)定(ding)(ding)(ding)(ding)模(mo)(mo)(mo)仁(ren)9的(de)中心位置(zhi)(zhi),定(ding)(ding)(ding)(ding)模(mo)(mo)(mo)仁(ren)9上還設置(zhi)(zhi)有與主流(liu)道11相連(lian)通(tong)(tong)(tong)的(de)分流(liu)道12,定(ding)(ding)(ding)(ding)模(mo)(mo)(mo)仁(ren)9上還設置(zhi)(zhi)有精(jing)(jing)(jing)定(ding)(ding)(ding)(ding)位柱(zhu)(zhu)92,動(dong)(dong)(dong)模(mo)(mo)(mo)仁(ren)10上設置(zhi)(zhi)有第二(er)(er)精(jing)(jing)(jing)定(ding)(ding)(ding)(ding)位孔(kong)101,動(dong)(dong)(dong)模(mo)(mo)(mo)仁(ren)10通(tong)(tong)(tong)過第二(er)(er)精(jing)(jing)(jing)定(ding)(ding)(ding)(ding)位孔(kong)101設置(zhi)(zhi)在(zai)動(dong)(dong)(dong)模(mo)(mo)(mo)板(ban)8上,動(dong)(dong)(dong)模(mo)(mo)(mo)仁(ren)10上設置(zhi)(zhi)有與精(jing)(jing)(jing)定(ding)(ding)(ding)(ding)位柱(zhu)(zhu)92相配合的(de)精(jing)(jing)(jing)定(ding)(ding)(ding)(ding)位柱(zhu)(zhu)槽102,型(xing)腔(qiang)14設置(zhi)(zhi)在(zai)動(dong)(dong)(dong)模(mo)(mo)(mo)仁(ren)10上,動(dong)(dong)(dong)模(mo)(mo)(mo)仁(ren)10上也(ye)設置(zhi)(zhi)有與型(xing)腔(qiang)14相配合的(de)分流(liu)道12,型(xing)腔(qiang)14與主流(liu)道11之間(jian)通(tong)(tong)(tong)過分流(liu)道12連(lian)接;
型腔14為長方形凹槽,定模仁9上設(she)置有與長方形凹槽相配合的凸(tu)(tu)起(qi)93,且(qie)凸(tu)(tu)起(qi)93的表面(mian)呈圓弧形,本實用新(xin)型利用前后(hou)模的高精密定位系統,提高了產品前后(hou)光學表面(mian)的同心度。
精定(ding)位柱(zhu)(zhu)91數量為四個,且四個精定(ding)位柱(zhu)(zhu)91分布在定(ding)模仁(ren)9的四個角(jiao)上,方便(bian)定(ding)位,提高了(le)產品前后光學表(biao)面(mian)的同心(xin)度。
動(dong)模(mo)仁(ren)10上設置有(you)四(si)(si)(si)個(ge)型(xing)(xing)腔(qiang)14,且四(si)(si)(si)個(ge)型(xing)(xing)腔(qiang)14等(deng)距對稱(cheng)分布(bu)在(zai)動(dong)模(mo)仁(ren)10上,動(dong)模(mo)仁(ren)10上對應四(si)(si)(si)個(ge)型(xing)(xing)腔(qiang)14設置有(you)四(si)(si)(si)個(ge)分流道(dao)12,四(si)(si)(si)個(ge)分流道(dao)12均與主(zhu)流道(dao)11連接,定模(mo)仁(ren)9上設置對應四(si)(si)(si)個(ge)型(xing)(xing)腔(qiang)14數量的四(si)(si)(si)個(ge)凸起93,本實(shi)用新型(xing)(xing)采用多穴(xue)模(mo)具(ju),材(cai)料利用率(lv)(lv)高,生(sheng)產效率(lv)(lv)高。
分流道12設(she)置在動(dong)模仁10的(de)(de)表面,且(qie)分流道12垂直于型(xing)腔14設(she)置,本實用新型(xing)通過(guo)側澆口的(de)(de)結構設(she)計,改善了產品的(de)(de)留痕問題。
頂針71孔分別設(she)置在四個分流道(dao)12上,方便將(jiang)注塑好(hao)的產品頂出。
定模(mo)(mo)(mo)仁(ren)9和動模(mo)(mo)(mo)仁(ren)10均(jun)是通過淬火工(gong)藝(yi)處(chu)理的鋼材制(zhi)成,本(ben)實(shi)用新型(xing)的模(mo)(mo)(mo)具(ju)通過淬火工(gong)藝(yi)處(chu)理,使模(mo)(mo)(mo)具(ju)達(da)到高硬度,模(mo)(mo)(mo)具(ju)變形(xing)極小,從而可以制(zhi)造出高精密低(di)變形(xing)的光學產品。
以(yi)上所(suo)述僅(jin)為本實用新(xin)型的(de)(de)優選(xuan)實施例(li)(li)而(er)已,并不用于(yu)限制本實用新(xin)型,盡管參(can)照前述實施例(li)(li)對(dui)本實用新(xin)型進(jin)行了詳細的(de)(de)說明(ming),對(dui)于(yu)本領域的(de)(de)技術人員來(lai)說,其(qi)依然可以(yi)對(dui)前述各實施例(li)(li)所(suo)記載的(de)(de)技術方(fang)案(an)進(jin)行修(xiu)改,或者對(dui)其(qi)中部分技術特(te)征進(jin)行等(deng)同替換。凡在本實用新(xin)型的(de)(de)精神和原(yuan)則之(zhi)內,所(suo)作的(de)(de)任(ren)何修(xiu)改、等(deng)同替換、改進(jin)等(deng),均應(ying)包含在本實用新(xin)型的(de)(de)保護(hu)范圍(wei)之(zhi)內。