本(ben)發明屬于(yu)單(dan)板熱接,具體地(di)說,尤(you)其(qi)涉及一種(zhong)單(dan)板熱接機流水線及其(qi)加工方法。
背景技術:
1、由于(yu)木皮單(dan)板的(de)幅面(mian)比較狹窄(zhai),為(wei)了能加工(gong)成(cheng)大面(mian)積的(de)板材產(chan)品,需要(yao)將木皮單(dan)板拼接(jie)在(zai)一起,目前主要(yao)采(cai)用齒接(jie)的(de)方式(shi)進行拼接(jie),即在(zai)木皮單(dan)板的(de)首尾兩端打出結合(he)齒,然后在(zai)齒頂和齒底上施熱融膠,通(tong)過(guo)機械方式(shi)使前后兩張單(dan)板的(de)齒互(hu)相嵌(qian)合(he)。
2、如授權(quan)公告(gao)號為“cn109760155b”的中(zhong)國專利公開了一(yi)種木(mu)皮豎向(xiang)齒(chi)(chi)(chi)接(jie)(jie)(jie)拼接(jie)(jie)(jie)機,包括(kuo)(kuo)機架(jia),機架(jia)上(shang)設(she)有控制(zhi)器、光電開關、第(di)一(yi)傳(chuan)送輥組(zu)(zu)、鋸(ju)(ju)齒(chi)(chi)(chi)裁(cai)切(qie)裝置(zhi)(zhi)、第(di)二(er)傳(chuan)送輥組(zu)(zu)、涂膠(jiao)(jiao)裝置(zhi)(zhi)、凝膠(jiao)(jiao)裝置(zhi)(zhi)和(he)(he)第(di)三(san)傳(chuan)送輥組(zu)(zu),鋸(ju)(ju)齒(chi)(chi)(chi)裁(cai)切(qie)裝置(zhi)(zhi)設(she)于第(di)一(yi)傳(chuan)送輥組(zu)(zu)和(he)(he)第(di)二(er)傳(chuan)送輥組(zu)(zu)之(zhi)間,涂膠(jiao)(jiao)裝置(zhi)(zhi)和(he)(he)凝膠(jiao)(jiao)裝置(zhi)(zhi)設(she)于第(di)二(er)傳(chuan)送輥組(zu)(zu)和(he)(he)第(di)三(san)傳(chuan)送輥組(zu)(zu)之(zhi)間,裁(cai)切(qie)裝置(zhi)(zhi)包括(kuo)(kuo)刀(dao)(dao)架(jia)、鋸(ju)(ju)齒(chi)(chi)(chi)刀(dao)(dao)、鋸(ju)(ju)齒(chi)(chi)(chi)底板(ban)和(he)(he)裁(cai)切(qie)驅動(dong)(dong)機構,鋸(ju)(ju)齒(chi)(chi)(chi)刀(dao)(dao)固定設(she)于刀(dao)(dao)架(jia)上(shang),鋸(ju)(ju)齒(chi)(chi)(chi)底板(ban)設(she)于鋸(ju)(ju)齒(chi)(chi)(chi)刀(dao)(dao)下(xia)方,裁(cai)切(qie)驅動(dong)(dong)機構連接(jie)(jie)(jie)并控制(zhi)刀(dao)(dao)架(jia)實現上(shang)下(xia)運動(dong)(dong),鋸(ju)(ju)齒(chi)(chi)(chi)刀(dao)(dao)橫向(xiang)厚度從一(yi)端向(xiang)另一(yi)端逐漸(jian)增大,鋸(ju)(ju)齒(chi)(chi)(chi)刀(dao)(dao)前端鋸(ju)(ju)齒(chi)(chi)(chi)的縱向(xiang)厚度從齒(chi)(chi)(chi)根到(dao)齒(chi)(chi)(chi)尖逐漸(jian)減小。該(gai)拼接(jie)(jie)(jie)機裁(cai)切(qie)的鋸(ju)(ju)齒(chi)(chi)(chi)接(jie)(jie)(jie)口平整光滑(hua),且拼接(jie)(jie)(jie)全程自動(dong)(dong)化控制(zhi),節省了人工(gong),增加了工(gong)作效率。
3、上述專利雖(sui)然解決(jue)了木皮單板的拼接,但是,實(shi)際(ji)使(shi)用(yong)時還(huan)存(cun)在以下不足:1、鋸(ju)齒刀制作工藝復(fu)雜,生產成(cheng)本高,且對(dui)制作材(cai)料要(yao)(yao)求高,維護成(cheng)本也很高;2、木皮單板的齒接部位需要(yao)(yao)使(shi)用(yong)熱(re)融膠(jiao)粘合,熱(re)融膠(jiao)需要(yao)(yao)配(pei)備加熱(re)系統使(shi)固(gu)態(tai)膠(jiao)粒融化成(cheng)液態(tai),還(huan)需要(yao)(yao)對(dui)膠(jiao)池進行隔熱(re)保溫,最后還(huan)需要(yao)(yao)配(pei)備空調循環(huan)制冷(leng)系統使(shi)齒接后的膠(jiao)冷(leng)卻(que)固(gu)化,設備投入成(cheng)本和后期維護成(cheng)本高,單板拼接效率有待提高。
技術實現思路
1、本發明要解(jie)決的(de)(de)技術問題是(shi):克服現有(you)技術的(de)(de)不(bu)足,提供(gong)一種單板熱(re)接(jie)(jie)機(ji)(ji)(ji)(ji)(ji)流水線(xian)及其(qi)加工(gong)方法(fa),其(qi)采用(yong)一組木皮橫拼機(ji)(ji)(ji)(ji)(ji)與(yu)兩組熱(re)接(jie)(jie)機(ji)(ji)(ji)(ji)(ji)構(gou)(gou)配合的(de)(de)t型(xing)流水線(xian)作(zuo)業,工(gong)作(zuo)時(shi)(shi),傳送(song)機(ji)(ji)(ji)(ji)(ji)構(gou)(gou)帶動寬木皮交(jiao)替向(xiang)兩側的(de)(de)熱(re)接(jie)(jie)機(ji)(ji)(ji)(ji)(ji)構(gou)(gou)傳送(song),即一端熱(re)接(jie)(jie)機(ji)(ji)(ji)(ji)(ji)構(gou)(gou)保壓(ya)時(shi)(shi),另(ling)一端熱(re)接(jie)(jie)機(ji)(ji)(ji)(ji)(ji)構(gou)(gou)進行熱(re)壓(ya),如此交(jiao)替工(gong)作(zuo),大(da)大(da)提高了單板熱(re)接(jie)(jie)效(xiao)率。
2、所述(shu)的(de)(de)一(yi)種單板(ban)熱(re)接機流水(shui)線,包括換向輸(shu)送裝置,所述(shu)換向輸(shu)送裝置包括機架,換向輸(shu)送裝置輸(shu)送方(fang)向的(de)(de)一(yi)端(duan)或兩端(duan)設有熱(re)接機構(gou),熱(re)接機構(gou)與機架固定連接,熱(re)接機構(gou)遠離換向輸(shu)送裝置的(de)(de)一(yi)側設有用于固定前一(yi)張(zhang)單板(ban)的(de)(de)單板(ban)夾緊機構(gou),熱(re)接機構(gou)的(de)(de)另一(yi)側設有用于將后一(yi)張(zhang)單板(ban)抬(tai)起的(de)(de)抬(tai)板(ban)機構(gou),抬(tai)板(ban)機構(gou)下方(fang)設有用于對(dui)單板(ban)前端(duan)抹膠的(de)(de)自(zi)動(dong)涂膠機構(gou),自(zi)動(dong)涂膠機構(gou)與抬(tai)板(ban)機構(gou)相配合(he)。
3、優選地,所述自動涂膠(jiao)(jiao)機(ji)構(gou)包括膠(jiao)(jiao)箱(xiang)(xiang)(xiang)和涂膠(jiao)(jiao)伸(shen)縮機(ji)構(gou),涂膠(jiao)(jiao)伸(shen)縮機(ji)構(gou)與機(ji)架固(gu)(gu)定連(lian)接(jie)(jie),膠(jiao)(jiao)箱(xiang)(xiang)(xiang)與機(ji)架或熱接(jie)(jie)機(ji)構(gou)固(gu)(gu)定連(lian)接(jie)(jie),膠(jiao)(jiao)箱(xiang)(xiang)(xiang)上方設有膠(jiao)(jiao)輥(gun),膠(jiao)(jiao)輥(gun)上固(gu)(gu)定連(lian)接(jie)(jie)有與膠(jiao)(jiao)箱(xiang)(xiang)(xiang)配合的(de)涂膠(jiao)(jiao)板刷,膠(jiao)(jiao)箱(xiang)(xiang)(xiang)兩(liang)(liang)側分別設有與機(ji)架固(gu)(gu)定連(lian)接(jie)(jie)的(de)限(xian)(xian)位(wei)板,限(xian)(xian)位(wei)板上開設有限(xian)(xian)位(wei)槽,膠(jiao)(jiao)輥(gun)的(de)兩(liang)(liang)端穿過限(xian)(xian)位(wei)槽,并通過軸(zhou)承座與涂膠(jiao)(jiao)伸(shen)縮機(ji)構(gou)的(de)輸出(chu)端連(lian)接(jie)(jie),膠(jiao)(jiao)輥(gun)上固(gu)(gu)定連(lian)接(jie)(jie)有第(di)一齒輪,熱接(jie)(jie)機(ji)構(gou)上固(gu)(gu)定有與第(di)一齒輪相(xiang)嚙合的(de)第(di)一齒條。
4、優選(xuan)地,所述(shu)抬(tai)板(ban)(ban)機(ji)構(gou)包括抬(tai)板(ban)(ban)伸(shen)(shen)(shen)縮機(ji)構(gou)、螺紋(wen)桿、上(shang)(shang)(shang)下設(she)(she)置的(de)(de)上(shang)(shang)(shang)支(zhi)(zhi)撐(cheng)(cheng)(cheng)板(ban)(ban)和(he)下支(zhi)(zhi)撐(cheng)(cheng)(cheng)板(ban)(ban),上(shang)(shang)(shang)支(zhi)(zhi)撐(cheng)(cheng)(cheng)板(ban)(ban)和(he)下支(zhi)(zhi)撐(cheng)(cheng)(cheng)板(ban)(ban)的(de)(de)兩端分別固(gu)(gu)(gu)定(ding)連(lian)接(jie)有轉(zhuan)(zhuan)動軸(zhou),轉(zhuan)(zhuan)動軸(zhou)設(she)(she)置于遠離上(shang)(shang)(shang)支(zhi)(zhi)撐(cheng)(cheng)(cheng)板(ban)(ban)和(he)下支(zhi)(zhi)撐(cheng)(cheng)(cheng)板(ban)(ban)寬度(du)方向中心(xin)的(de)(de)一(yi)側,轉(zhuan)(zhuan)動軸(zhou)與(yu)相應的(de)(de)軸(zhou)套(tao)轉(zhuan)(zhuan)動連(lian)接(jie),軸(zhou)套(tao)上(shang)(shang)(shang)固(gu)(gu)(gu)定(ding)連(lian)接(jie)有調節(jie)板(ban)(ban),調節(jie)板(ban)(ban)與(yu)螺紋(wen)桿連(lian)接(jie),螺紋(wen)桿與(yu)機(ji)架固(gu)(gu)(gu)定(ding)連(lian)接(jie),上(shang)(shang)(shang)支(zhi)(zhi)撐(cheng)(cheng)(cheng)板(ban)(ban)和(he)下支(zhi)(zhi)撐(cheng)(cheng)(cheng)板(ban)(ban)的(de)(de)另一(yi)側通過(guo)連(lian)接(jie)機(ji)構(gou)固(gu)(gu)(gu)定(ding)連(lian)接(jie),且上(shang)(shang)(shang)支(zhi)(zhi)撐(cheng)(cheng)(cheng)板(ban)(ban)和(he)下支(zhi)(zhi)撐(cheng)(cheng)(cheng)板(ban)(ban)之間設(she)(she)有間隙,螺紋(wen)桿與(yu)機(ji)架固(gu)(gu)(gu)定(ding)連(lian)接(jie),連(lian)接(jie)機(ji)構(gou)與(yu)抬(tai)板(ban)(ban)伸(shen)(shen)(shen)縮機(ji)構(gou)的(de)(de)伸(shen)(shen)(shen)出端轉(zhuan)(zhuan)動連(lian)接(jie),抬(tai)板(ban)(ban)伸(shen)(shen)(shen)縮機(ji)構(gou)與(yu)機(ji)架固(gu)(gu)(gu)定(ding)連(lian)接(jie)。
5、優(you)選地,所述調節板(ban)穿過(guo)螺紋(wen)桿(gan),并(bing)與螺紋(wen)桿(gan)滑動連(lian)接(jie)(jie),調節板(ban)的(de)(de)上(shang)下(xia)兩端分別(bie)設有與螺紋(wen)桿(gan)螺紋(wen)配(pei)合的(de)(de)螺母;連(lian)接(jie)(jie)機構包括固(gu)(gu)定連(lian)接(jie)(jie)的(de)(de)連(lian)接(jie)(jie)板(ban)和(he)固(gu)(gu)定桿(gan),連(lian)接(jie)(jie)板(ban)的(de)(de)底(di)部與上(shang)支撐板(ban)和(he)下(xia)支撐板(ban)中(zhong)的(de)(de)任一個固(gu)(gu)定連(lian)接(jie)(jie),連(lian)接(jie)(jie)板(ban)的(de)(de)上(shang)部與抬板(ban)伸縮機構的(de)(de)伸出端轉(zhuan)動連(lian)接(jie)(jie),固(gu)(gu)定桿(gan)與上(shang)支撐板(ban)和(he)下(xia)支撐板(ban)中(zhong)的(de)(de)另一個固(gu)(gu)定連(lian)接(jie)(jie)。
6、優選地,所述單板夾(jia)(jia)緊機(ji)構包括(kuo)上(shang)(shang)(shang)固定(ding)梁(liang)、上(shang)(shang)(shang)下(xia)設置(zhi)(zhi)的(de)上(shang)(shang)(shang)夾(jia)(jia)具(ju)和下(xia)夾(jia)(jia)具(ju),下(xia)夾(jia)(jia)具(ju)為(wei)兩側向下(xia)傾(qing)斜設置(zhi)(zhi)的(de)夾(jia)(jia)板,上(shang)(shang)(shang)夾(jia)(jia)具(ju)的(de)寬度小于(yu)(yu)下(xia)夾(jia)(jia)具(ju),上(shang)(shang)(shang)固定(ding)梁(liang)位于(yu)(yu)上(shang)(shang)(shang)夾(jia)(jia)具(ju)的(de)上(shang)(shang)(shang)方,且上(shang)(shang)(shang)固定(ding)梁(liang)和下(xia)夾(jia)(jia)具(ju)均固定(ding)安(an)裝于(yu)(yu)熱接(jie)機(ji)構遠離自動(dong)(dong)涂膠機(ji)構的(de)一側,上(shang)(shang)(shang)固定(ding)梁(liang)上(shang)(shang)(shang)轉動(dong)(dong)連(lian)(lian)接(jie)有伸縮(suo)機(ji)構一,伸縮(suo)機(ji)構一的(de)伸出端與(yu)上(shang)(shang)(shang)夾(jia)(jia)具(ju)轉動(dong)(dong)連(lian)(lian)接(jie)。
7、優選地,所述機(ji)(ji)(ji)架(jia)的(de)(de)兩端(duan)共(gong)同安(an)裝(zhuang)有(you)(you)(you)多組傳(chuan)(chuan)(chuan)送機(ji)(ji)(ji)構(gou),熱接(jie)機(ji)(ji)(ji)構(gou)安(an)裝(zhuang)于傳(chuan)(chuan)(chuan)送機(ji)(ji)(ji)構(gou)傳(chuan)(chuan)(chuan)動方(fang)向的(de)(de)一(yi)(yi)端(duan)或兩端(duan),傳(chuan)(chuan)(chuan)送機(ji)(ji)(ji)構(gou)包括與機(ji)(ji)(ji)架(jia)轉(zhuan)動連接(jie)的(de)(de)第(di)一(yi)(yi)傳(chuan)(chuan)(chuan)動輥,第(di)一(yi)(yi)傳(chuan)(chuan)(chuan)動輥的(de)(de)上方(fang)對應(ying)設有(you)(you)(you)能夠(gou)升降的(de)(de)上壓輥,?機(ji)(ji)(ji)架(jia)上遠離熱接(jie)機(ji)(ji)(ji)構(gou)和(he)(he)自動涂膠(jiao)機(ji)(ji)(ji)構(gou)的(de)(de)一(yi)(yi)側設有(you)(you)(you)防(fang)翹曲(qu)機(ji)(ji)(ji)構(gou)二(er)和(he)(he)防(fang)翹曲(qu)機(ji)(ji)(ji)構(gou)一(yi)(yi),防(fang)翹曲(qu)機(ji)(ji)(ji)構(gou)二(er)和(he)(he)防(fang)翹曲(qu)機(ji)(ji)(ji)構(gou)一(yi)(yi)的(de)(de)輸出端(duan)與上壓輥和(he)(he)第(di)一(yi)(yi)傳(chuan)(chuan)(chuan)動輥之間的(de)(de)間隙相對應(ying);
8、優選地(di),所述防(fang)翹曲機(ji)構一包括上(shang)下設置的(de)第(di)一導(dao)向(xiang)板(ban)(ban)(ban)(ban)和第(di)二(er)導(dao)向(xiang)板(ban)(ban)(ban)(ban),第(di)一導(dao)向(xiang)板(ban)(ban)(ban)(ban)的(de)輸入端(duan)高于輸出端(duan);防(fang)翹曲機(ji)構二(er)包括上(shang)下設置的(de)第(di)三(san)導(dao)向(xiang)板(ban)(ban)(ban)(ban)和第(di)四導(dao)向(xiang)板(ban)(ban)(ban)(ban),第(di)四導(dao)向(xiang)板(ban)(ban)(ban)(ban)和第(di)二(er)導(dao)向(xiang)板(ban)(ban)(ban)(ban)的(de)上(shang)端(duan)面均與第(di)一傳動輥(gun)的(de)上(shang)端(duan)平齊。
9、優選地,還包(bao)括單板(ban)轉(zhuan)(zhuan)運(yun)小(xiao)(xiao)車,單板(ban)轉(zhuan)(zhuan)運(yun)小(xiao)(xiao)車包(bao)括分別與(yu)機架(jia)(jia)兩側(ce)(ce)固(gu)(gu)定連(lian)(lian)(lian)接(jie)(jie)的固(gu)(gu)定架(jia)(jia),一側(ce)(ce)固(gu)(gu)定架(jia)(jia)上固(gu)(gu)定連(lian)(lian)(lian)接(jie)(jie)有(you)轉(zhuan)(zhuan)運(yun)電(dian)機,轉(zhuan)(zhuan)運(yun)電(dian)機的輸(shu)出(chu)端(duan)設(she)有(you)傳(chuan)(chuan)動(dong)(dong)輪(lun)(lun)(lun)(lun)一,另(ling)一側(ce)(ce)固(gu)(gu)定架(jia)(jia)上轉(zhuan)(zhuan)動(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)有(you)傳(chuan)(chuan)動(dong)(dong)輪(lun)(lun)(lun)(lun)二(er),傳(chuan)(chuan)動(dong)(dong)輪(lun)(lun)(lun)(lun)一與(yu)傳(chuan)(chuan)動(dong)(dong)輪(lun)(lun)(lun)(lun)二(er)共(gong)同傳(chuan)(chuan)動(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)有(you)傳(chuan)(chuan)動(dong)(dong)件,固(gu)(gu)定架(jia)(jia)底(di)(di)部固(gu)(gu)定連(lian)(lian)(lian)接(jie)(jie)有(you)支撐(cheng)架(jia)(jia),兩側(ce)(ce)支撐(cheng)架(jia)(jia)之間固(gu)(gu)定連(lian)(lian)(lian)接(jie)(jie)有(you)轉(zhuan)(zhuan)運(yun)導(dao)向(xiang)桿,轉(zhuan)(zhuan)運(yun)導(dao)向(xiang)桿上通過轉(zhuan)(zhuan)動(dong)(dong)輪(lun)(lun)(lun)(lun)滑(hua)動(dong)(dong)連(lian)(lian)(lian)接(jie)(jie)有(you)轉(zhuan)(zhuan)運(yun)架(jia)(jia),轉(zhuan)(zhuan)運(yun)架(jia)(jia)底(di)(di)部固(gu)(gu)定連(lian)(lian)(lian)接(jie)(jie)有(you)安裝(zhuang)架(jia)(jia),安裝(zhuang)架(jia)(jia)與(yu)傳(chuan)(chuan)動(dong)(dong)件固(gu)(gu)定連(lian)(lian)(lian)接(jie)(jie),安裝(zhuang)架(jia)(jia)上固(gu)(gu)定連(lian)(lian)(lian)接(jie)(jie)有(you)夾(jia)(jia)緊氣(qi)缸和下(xia)夾(jia)(jia)板(ban),夾(jia)(jia)緊氣(qi)缸的伸出(chu)端(duan)固(gu)(gu)定連(lian)(lian)(lian)接(jie)(jie)有(you)與(yu)下(xia)夾(jia)(jia)板(ban)相配合(he)的上夾(jia)(jia)塊(kuai)。
10、優選地,包括木(mu)皮橫拼(pin)機,木(mu)皮橫拼(pin)機末端(duan)與換(huan)向輸(shu)(shu)(shu)送裝置(zhi)連(lian)接,熱接機構遠(yuan)離(li)換(huan)向輸(shu)(shu)(shu)送裝置(zhi)的一側設(she)(she)有裁(cai)切機構,裁(cai)切機構遠(yuan)離(li)熱接機構的一側設(she)(she)有用于木(mu)皮支撐及自(zi)動傳送的輸(shu)(shu)(shu)送裝置(zhi)一。
11、優選地(di),所述(shu)換向(xiang)輸(shu)(shu)送(song)(song)(song)裝(zhuang)(zhuang)(zhuang)置(zhi)與(yu)木(mu)(mu)(mu)(mu)皮(pi)(pi)橫(heng)拼(pin)機的(de)(de)(de)輸(shu)(shu)送(song)(song)(song)方向(xiang)垂直,木(mu)(mu)(mu)(mu)皮(pi)(pi)橫(heng)拼(pin)機通過輸(shu)(shu)送(song)(song)(song)裝(zhuang)(zhuang)(zhuang)置(zhi)二與(yu)換向(xiang)輸(shu)(shu)送(song)(song)(song)裝(zhuang)(zhuang)(zhuang)置(zhi)傳動(dong)(dong)連接,換向(xiang)輸(shu)(shu)送(song)(song)(song)裝(zhuang)(zhuang)(zhuang)置(zhi)上設(she)有(you)用(yong)于木(mu)(mu)(mu)(mu)皮(pi)(pi)夾持移(yi)(yi)動(dong)(dong)的(de)(de)(de)單板轉(zhuan)運小車,單板轉(zhuan)運小車的(de)(de)(de)移(yi)(yi)動(dong)(dong)方向(xiang)與(yu)木(mu)(mu)(mu)(mu)皮(pi)(pi)橫(heng)拼(pin)機的(de)(de)(de)輸(shu)(shu)送(song)(song)(song)方向(xiang)相同,換向(xiang)輸(shu)(shu)送(song)(song)(song)裝(zhuang)(zhuang)(zhuang)置(zhi)的(de)(de)(de)兩端分(fen)別安裝(zhuang)(zhuang)(zhuang)有(you)熱接機構,輸(shu)(shu)送(song)(song)(song)裝(zhuang)(zhuang)(zhuang)置(zhi)一遠離裁切(qie)機構的(de)(de)(de)一側設(she)有(you)木(mu)(mu)(mu)(mu)皮(pi)(pi)碼垛裝(zhuang)(zhuang)(zhuang)置(zhi)。
12、所述(shu)的(de)一(yi)種單(dan)板熱接(jie)機流水(shui)線的(de)加(jia)工方法,包括上(shang)述(shu)的(de)一(yi)種單(dan)板熱接(jie)機流水(shui)線,步驟如下:
13、s1,將(jiang)至少兩張窄木(mu)皮放置于木(mu)皮橫(heng)拼(pin)機(ji)上,啟(qi)動(dong)木(mu)皮橫(heng)拼(pin)機(ji),木(mu)皮橫(heng)拼(pin)機(ji)將(jiang)上述(shu)窄木(mu)皮拼(pin)接為(wei)寬木(mu)皮;
14、s2,啟動輸(shu)送裝置二,輸(shu)送裝置二將s1得到的寬木(mu)(mu)(mu)皮(pi)(pi)向換向輸(shu)送裝置輸(shu)送,單板轉(zhuan)運小車夾(jia)持(chi)住寬木(mu)(mu)(mu)皮(pi)(pi),并(bing)向遠離木(mu)(mu)(mu)皮(pi)(pi)橫拼(pin)機的一側移(yi)動,直到寬木(mu)(mu)(mu)皮(pi)(pi)前(qian)端到達指定位置;
15、s3,啟(qi)動傳送(song)(song)機構(gou)(gou),傳送(song)(song)機構(gou)(gou)帶(dai)動寬(kuan)(kuan)(kuan)木皮(pi)交替向(xiang)兩側的熱(re)接機構(gou)(gou)傳送(song)(song),寬(kuan)(kuan)(kuan)木皮(pi)依次穿過防翹曲機構(gou)(gou)一(yi)(yi)、防翹曲機構(gou)(gou)二、抬板機構(gou)(gou),直(zhi)到寬(kuan)(kuan)(kuan)木皮(pi)的末端位于熱(re)接機構(gou)(gou)的兩個(ge)壓模之(zhi)間,單(dan)板夾(jia)緊機構(gou)(gou)啟(qi)動,將寬(kuan)(kuan)(kuan)木皮(pi)固定住(zhu),該寬(kuan)(kuan)(kuan)木皮(pi)為第一(yi)(yi)張(zhang)寬(kuan)(kuan)(kuan)木皮(pi),第一(yi)(yi)張(zhang)寬(kuan)(kuan)(kuan)木皮(pi)在此處(chu)等待熱(re)壓拼接;
16、s4,重復s1和(he)s2,啟(qi)動傳送(song)(song)機(ji)構,后(hou)(hou)一(yi)張(zhang)(zhang)寬(kuan)(kuan)木(mu)皮(pi)(pi)(pi)依次穿過(guo)(guo)防翹曲(qu)機(ji)構一(yi)和(he)防翹曲(qu)機(ji)構二(er),當(dang)后(hou)(hou)一(yi)張(zhang)(zhang)寬(kuan)(kuan)木(mu)皮(pi)(pi)(pi)到達自(zi)動涂膠機(ji)構上方時(shi),此(ci)時(shi),后(hou)(hou)一(yi)張(zhang)(zhang)寬(kuan)(kuan)木(mu)皮(pi)(pi)(pi)傳送(song)(song)方向(xiang)的前(qian)端穿過(guo)(guo)抬(tai)(tai)板機(ji)構中的下支(zhi)(zhi)撐板和(he)上支(zhi)(zhi)撐板之間,然后(hou)(hou),抬(tai)(tai)板伸縮機(ji)構啟(qi)動,抬(tai)(tai)板伸縮機(ji)構帶動下支(zhi)(zhi)撐板、上支(zhi)(zhi)撐板轉動,使后(hou)(hou)一(yi)張(zhang)(zhang)寬(kuan)(kuan)木(mu)皮(pi)(pi)(pi)前(qian)端向(xiang)上抬(tai)(tai)動;
17、s5,涂(tu)(tu)(tu)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)板(ban)(ban)刷(shua)初始位于膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)箱內,與此同(tong)時,自(zi)動(dong)(dong)涂(tu)(tu)(tu)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)機(ji)構中的(de)涂(tu)(tu)(tu)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)伸(shen)縮(suo)機(ji)構啟動(dong)(dong),將(jiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)輥(gun)(gun)(gun)頂起(qi),膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)輥(gun)(gun)(gun)上(shang)升(sheng)過(guo)(guo)程中,第一齒輪與第一齒條嚙合,使膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)輥(gun)(gun)(gun)進行同(tong)步轉動(dong)(dong),膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)輥(gun)(gun)(gun)帶動(dong)(dong)涂(tu)(tu)(tu)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)板(ban)(ban)刷(shua)同(tong)步轉動(dong)(dong),膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)輥(gun)(gun)(gun)上(shang)升(sheng)至(zhi)涂(tu)(tu)(tu)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)板(ban)(ban)刷(shua)與寬木(mu)皮前(qian)端接觸,使得涂(tu)(tu)(tu)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)板(ban)(ban)刷(shua)在轉動(dong)(dong)過(guo)(guo)程中,將(jiang)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)水涂(tu)(tu)(tu)抹在寬木(mu)皮前(qian)端底部;然(ran)后,涂(tu)(tu)(tu)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)伸(shen)縮(suo)機(ji)構的(de)伸(shen)出端收縮(suo),帶動(dong)(dong)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)輥(gun)(gun)(gun)下降(jiang),直到(dao)涂(tu)(tu)(tu)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)板(ban)(ban)刷(shua)再次蘸取(qu)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)箱內的(de)膠(jiao)(jiao)(jiao)(jiao)(jiao)(jiao)水,同(tong)時,抬(tai)板(ban)(ban)機(ji)構復(fu)位;
18、s6,換(huan)向(xiang)輸(shu)送裝置繼續輸(shu)送后一(yi)(yi)張(zhang)(zhang)寬(kuan)(kuan)(kuan)木皮(pi),后一(yi)(yi)張(zhang)(zhang)寬(kuan)(kuan)(kuan)木皮(pi)的(de)(de)前端(duan)(duan)(duan)進(jin)入熱(re)接機構的(de)(de)兩個(ge)壓(ya)模之間(jian),此時,后一(yi)(yi)張(zhang)(zhang)寬(kuan)(kuan)(kuan)木皮(pi)的(de)(de)前端(duan)(duan)(duan)位于第一(yi)(yi)張(zhang)(zhang)寬(kuan)(kuan)(kuan)木皮(pi)的(de)(de)末(mo)端(duan)(duan)(duan)上部,然后熱(re)接機構啟動,將后一(yi)(yi)張(zhang)(zhang)寬(kuan)(kuan)(kuan)木皮(pi)的(de)(de)前端(duan)(duan)(duan)與第一(yi)(yi)張(zhang)(zhang)寬(kuan)(kuan)(kuan)木皮(pi)的(de)(de)末(mo)端(duan)(duan)(duan)熱(re)壓(ya)在一(yi)(yi)起,壓(ya)合(he)力為5-8mpa,加熱(re)溫(wen)度為100-120℃,保壓(ya)時間(jian)為20-30s;
19、s7,熱接機構(gou)復位(wei),輸送(song)裝置(zhi)(zhi)一(yi)啟(qi)動,輸送(song)裝置(zhi)(zhi)一(yi)帶(dai)動寬木皮(pi)再次向前輸送(song),到達指定位(wei)置(zhi)(zhi)后,輸送(song)裝置(zhi)(zhi)一(yi)停止工作,裁切(qie)機構(gou)啟(qi)動,將寬木皮(pi)裁斷,裁斷后寬木皮(pi)通(tong)過輸送(song)裝置(zhi)(zhi)一(yi)輸送(song)至木皮(pi)碼垛裝置(zhi)(zhi),進行碼垛。
20、與(yu)現(xian)有(you)技術(shu)相(xiang)比,本發明的有(you)益效果是:
21、1、本發明通過抬板(ban)機(ji)構(gou)模(mo)擬人工將單(dan)板(ban)前端(duan)向(xiang)上提起(qi),使自動涂(tu)膠(jiao)機(ji)構(gou)能(neng)將單(dan)板(ban)前端(duan)刷膠(jiao),抬板(ban)機(ji)構(gou)實現了自動涂(tu)膠(jiao)機(ji)構(gou)只對單(dan)板(ban)前端(duan)底部(bu)刷膠(jiao),避免(mian)(mian)(mian)單(dan)板(ban)前端(duan)頂(ding)面刷上膠(jiao),一方面避免(mian)(mian)(mian)了膠(jiao)水浪費(fei),另(ling)一方向(xiang)防(fang)止單(dan)板(ban)頂(ding)面有膠(jiao)污染(ran)熱接機(ji)構(gou)的上壓模(mo),同時,避免(mian)(mian)(mian)單(dan)板(ban)與上壓模(mo)粘在(zai)一起(qi)。
22、2、自動涂膠機構通過(guo)設置(zhi)第(di)一齒輪與第(di)一齒條(tiao),實現了膠輥在(zai)升降過(guo)程(cheng)中,能夠自動轉動,從而(er)帶(dai)到涂膠板刷下降時在(zai)膠箱內(nei)蘸膠,升到高處時,自動對單板前端底部刷膠。
23、3、增設防翹(qiao)(qiao)曲機(ji)構(gou)(gou)二和(he)防翹(qiao)(qiao)曲機(ji)構(gou)(gou)一,防翹(qiao)(qiao)曲機(ji)構(gou)(gou)二和(he)防翹(qiao)(qiao)曲機(ji)構(gou)(gou)一均能起到導向作用,防止(zhi)單板在輸送(song)過程中發(fa)生翹(qiao)(qiao)曲,提高了單板自動化拼接的效(xiao)率(lv)和(he)質量。
24、4、本(ben)發明采用一(yi)組(zu)木(mu)皮橫(heng)拼機(ji)(ji)與兩(liang)組(zu)熱(re)接(jie)機(ji)(ji)構(gou)(gou)(gou)配合的t型流水線作業,由(you)于木(mu)皮橫(heng)拼機(ji)(ji)的工作效率(lv)高于熱(re)接(jie)機(ji)(ji)構(gou)(gou)(gou)的出(chu)板效率(lv),為避(bi)免(mian)熱(re)接(jie)機(ji)(ji)構(gou)(gou)(gou)在熱(re)接(jie)過程中(zhong)需(xu)要保(bao)壓而影響(xiang)加工效率(lv),工作時(shi),傳(chuan)送機(ji)(ji)構(gou)(gou)(gou)帶(dai)動寬木(mu)皮交替(ti)向兩(liang)側的熱(re)接(jie)機(ji)(ji)構(gou)(gou)(gou)傳(chuan)送,即一(yi)端熱(re)接(jie)機(ji)(ji)構(gou)(gou)(gou)保(bao)壓時(shi),另一(yi)端熱(re)接(jie)機(ji)(ji)構(gou)(gou)(gou)進(jin)行熱(re)壓,如此(ci)交替(ti)工作,大大提高了出(chu)板效率(lv)。