本發明涉(she)一種(zhong)驅動電機(ji)(ji),屬于電機(ji)(ji)技(ji)術領域。
背景技術:
電(dian)機(ji)是(shi)指依據電(dian)磁感應(ying)定律實(shi)現電(dian)能(neng)(neng)轉(zhuan)換或傳(chuan)(chuan)遞的(de)一種(zhong)電(dian)磁裝置(zhi)。它(ta)的(de)主(zhu)要作用(yong)(yong)是(shi)產(chan)生(sheng)驅動(dong)轉(zhuan)矩,作為用(yong)(yong)電(dian)器或各種(zhong)機(ji)械(xie)(xie)的(de)動(dong)力(li)源。發(fa)電(dian)機(ji)在電(dian)路(lu)中用(yong)(yong)字母G表示。它(ta)的(de)主(zhu)要作用(yong)(yong)是(shi)利用(yong)(yong)電(dian)能(neng)(neng)轉(zhuan)化為機(ji)械(xie)(xie)能(neng)(neng)。電(dian)機(ji)的(de)控制,是(shi)工農業各類(lei)機(ji)械(xie)(xie)及辦公、民(min)生(sheng)電(dian)器設備的(de)基礎技術之一。隨(sui)著電(dian)力(li)電(dian)子(zi)技術、微(wei)電(dian)子(zi)技術的(de)驚人發(fa)展,采用(yong)(yong)“專用(yong)(yong)變(bian)頻(pin)感應(ying)電(dian)動(dong)機(ji)+變(bian)頻(pin)器”的(de)交流調(diao)(diao)速方式,正在以其卓越的(de)性(xing)能(neng)(neng)和經(jing)濟性(xing),在調(diao)(diao)速領域,引導了一場取代傳(chuan)(chuan)統調(diao)(diao)速方式的(de)更(geng)新換代的(de)變(bian)革。
技術實現要素:
一種驅動電機,包(bao)括定(ding)子(zi)(zi)(zi)(zi)(zi)和(he)定(ding)子(zi)(zi)(zi)(zi)(zi)相(xiang)配合的轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi),定(ding)子(zi)(zi)(zi)(zi)(zi)包(bao)括定(ding)子(zi)(zi)(zi)(zi)(zi)本體和(he)定(ding)子(zi)(zi)(zi)(zi)(zi)本體上的定(ding)子(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)和(he)定(ding)子(zi)(zi)(zi)(zi)(zi)磁鋼(gang)(gang),定(ding)子(zi)(zi)(zi)(zi)(zi)本體和(he)定(ding)子(zi)(zi)(zi)(zi)(zi)本體上的定(ding)子(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)為一體成型(xing),定(ding)子(zi)(zi)(zi)(zi)(zi)本體呈環狀,并向內伸出(chu)的多個(ge)定(ding)子(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu),定(ding)子(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)呈“Y”型(xing),定(ding)子(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)端部(bu)具有(you)(you)定(ding)子(zi)(zi)(zi)(zi)(zi)磁鋼(gang)(gang),定(ding)子(zi)(zi)(zi)(zi)(zi)磁鋼(gang)(gang)端面呈弧形,轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)包(bao)括轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)本體和(he)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)本體上的轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)和(he)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)磁鋼(gang)(gang),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)本體呈圓形,并向外伸出(chu)的多個(ge)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)呈扇型(xing),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)端部(bu)設(she)有(you)(you)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)磁鋼(gang)(gang),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)中(zhong)心(xin)開(kai)設(she)有(you)(you)軸孔(kong)(kong),轉(zhuan)(zhuan)(zhuan)軸配合轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)穿(chuan)過(guo)軸孔(kong)(kong),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)設(she)置于環形定(ding)子(zi)(zi)(zi)(zi)(zi)內部(bu),定(ding)子(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)下部(bu)纏繞有(you)(you)線圈,
定子(zi)(zi)本(ben)體(ti)(ti)和(he)定子(zi)(zi)本(ben)體(ti)(ti)上(shang)的定子(zi)(zi)齒部為一(yi)體(ti)(ti)成(cheng)型(xing)件,其(qi)(qi)元(yuan)素(su)(su)重量(liang)百分含量(liang)為:Ni 7-8%、Si 5-6%、Mo 2-3%、Zn 0.8-0.9%、Cu 0.6-0.7%、 Ti 0.5-0.6%、Zr 0.5-0.6%、Ce 0.2-0.3%、 Y 0.1-0.2%、Mn 0.1-0.2%、余量(liang)為Fe,首先按(an)照(zhao)上(shang)述元(yuan)素(su)(su)比例進(jin)(jin)行(xing)(xing)備(bei)料,利(li)用真空中頻感(gan)應爐(lu)對原料進(jin)(jin)行(xing)(xing)熔(rong)煉,先加(jia)入(ru)Fe、Ni、Si待熔(rong)化后(hou),再(zai)加(jia)入(ru)其(qi)(qi)他元(yuan)素(su)(su),待混合(he)(he)(he)形成(cheng)熔(rong)液后(hou),在(zai)(zai)保(bao)護(hu)氣體(ti)(ti)保(bao)護(hu)下澆(jiao)注制得合(he)(he)(he)金(jin)錠(ding),將(jiang)合(he)(he)(he)金(jin)錠(ding)重新加(jia)熱至1420℃,用單輥(gun)(gun)急冷(leng)甩帶(dai)機進(jin)(jin)行(xing)(xing)甩帶(dai),噴射壓(ya)(ya)力為400Pa,輥(gun)(gun)速(su)控制在(zai)(zai)35m/s,形成(cheng)厚(hou)度(du)為30μm寬度(du)15mm的帶(dai)材,帶(dai)材在(zai)(zai)390-400℃保(bao)溫(wen)(wen)1小時,帶(dai)材用機械磨(mo)與氣流磨(mo),進(jin)(jin)行(xing)(xing)復合(he)(he)(he)式(shi)破(po)碎(sui)(sui),破(po)碎(sui)(sui)后(hou)在(zai)(zai)球磨(mo)機球磨(mo)得到粉末,球磨(mo)溫(wen)(wen)度(du)為70-80℃,轉速(su)為450r/min,球磨(mo)時間為12h,之(zhi)后(hou)粉末中加(jia)入(ru)粘結(jie)(jie)劑、潤滑劑,在(zai)(zai)1100MPa下按(an)照(zhao)所(suo)需形狀壓(ya)(ya)制成(cheng)型(xing),之(zhi)后(hou)對成(cheng)型(xing)件進(jin)(jin)行(xing)(xing)燒結(jie)(jie),燒結(jie)(jie)溫(wen)(wen)度(du)為370℃,燒結(jie)(jie)時間為30min,成(cheng)型(xing)件在(zai)(zai)420-430℃進(jin)(jin)行(xing)(xing)退火,保(bao)溫(wen)(wen)4小時,得到定子(zi)(zi)本(ben)體(ti)(ti)和(he)定子(zi)(zi)本(ben)體(ti)(ti)上(shang)的定子(zi)(zi)齒部一(yi)體(ti)(ti)成(cheng)型(xing)件,
線圈包(bao)(bao)括鋁合(he)金(jin)線材(cai)(cai)(cai)和(he)鋁合(he)金(jin)線材(cai)(cai)(cai)外包(bao)(bao)覆絕(jue)緣漆(qi),鋁合(he)金(jin)線材(cai)(cai)(cai)的元素(su)重量百分含量為:Co 5-6﹪,Ni 5-6﹪,Zn 1-2﹪,Bi 0.7-0.8﹪,V 0.4-0.5﹪,W 0.3-0.4﹪,Si 0.1-0.2﹪,In 0.07-0.08﹪,Ca 0.04-0.05﹪,Cu 0.03-0.04﹪,Nb 0.02-0.03﹪,余量為Al,將(jiang)上述(shu)元素(su)組(zu)成(cheng)的鋁合(he)金(jin)棒(bang)材(cai)(cai)(cai)先(xian)以(yi)120℃/h升(sheng)溫(wen)(wen)至(zhi)550℃,保(bao)溫(wen)(wen)2h,之(zhi)后(hou)(hou)(hou)水冷至(zhi)室(shi)溫(wen)(wen),再以(yi)80℃/h升(sheng)溫(wen)(wen)至(zhi)450℃,保(bao)溫(wen)(wen)2h,然(ran)后(hou)(hou)(hou)以(yi)30℃/h降溫(wen)(wen)至(zhi)400℃,保(bao)溫(wen)(wen)3h,空冷至(zhi)室(shi)溫(wen)(wen);將(jiang)鋁合(he)金(jin)棒(bang)材(cai)(cai)(cai),用(yong)拉(la)(la)(la)拔(ba)機(ji)進行(xing)(xing)拉(la)(la)(la)拔(ba)減徑(jing),用(yong)7m/min的拉(la)(la)(la)拔(ba)速(su)(su)度在拉(la)(la)(la)絲機(ji)上進行(xing)(xing)粗(cu)拉(la)(la)(la)拔(ba),單道次(ci)斷(duan)(duan)面縮(suo)減率(lv)(lv)20-25%,道次(ci)之(zhi)間(jian)(jian)(jian)線坯(pi)(pi)在420℃保(bao)溫(wen)(wen)10分鐘(zhong)(zhong),拉(la)(la)(la)拔(ba)鋁合(he)金(jin)線坯(pi)(pi)直(zhi)(zhi)到(dao)直(zhi)(zhi)徑(jing)為3.5-4mm;之(zhi)后(hou)(hou)(hou)將(jiang)線坯(pi)(pi)在370℃保(bao)溫(wen)(wen)4小(xiao)時(shi)(shi)后(hou)(hou)(hou),進行(xing)(xing)中間(jian)(jian)(jian)拉(la)(la)(la)拔(ba),拉(la)(la)(la)拔(ba)速(su)(su)度為10m/min、單道次(ci)斷(duan)(duan)面縮(suo)減率(lv)(lv)10-15%,道次(ci)之(zhi)間(jian)(jian)(jian)線坯(pi)(pi)在400℃保(bao)溫(wen)(wen)10分鐘(zhong)(zhong),直(zhi)(zhi)到(dao)直(zhi)(zhi)徑(jing)為1-2 mm;之(zhi)后(hou)(hou)(hou)將(jiang)線坯(pi)(pi)在350℃保(bao)溫(wen)(wen)4小(xiao)時(shi)(shi)后(hou)(hou)(hou),進行(xing)(xing)精拉(la)(la)(la)拔(ba),拉(la)(la)(la)拔(ba)速(su)(su)度為12m/min、單道次(ci)斷(duan)(duan)面縮(suo)減率(lv)(lv)為4-5%進行(xing)(xing)拉(la)(la)(la)拔(ba),直(zhi)(zhi)到(dao)直(zhi)(zhi)徑(jing)為0.3-0.5mm;拉(la)(la)(la)拔(ba)后(hou)(hou)(hou),將(jiang)鋁合(he)金(jin)線材(cai)(cai)(cai)進行(xing)(xing)時(shi)(shi)效(xiao)處理(li),時(shi)(shi)效(xiao)溫(wen)(wen)度400℃,時(shi)(shi)效(xiao)時(shi)(shi)間(jian)(jian)(jian)5h;得到(dao)鋁合(he)金(jin)線材(cai)(cai)(cai);線材(cai)(cai)(cai)噴(pen)涂絕(jue)緣漆(qi)后(hou)(hou)(hou)纏繞(rao)在定子齒部下(xia)部形成(cheng)線圈。
所(suo)述的(de)一(yi)種驅動電機,定(ding)子本體和定(ding)子本體上的(de)定(ding)子齒(chi)部為(wei)一(yi)體成型件,其元素重量百分含量為(wei):Ni 7%、Si 5%、Mo 2%、Zn 0.8%、Cu 0.6%、 Ti 0.5%、 Zr 0.5%、Ce 0.2%、 Y 0.1%、 Mn 0.1%、余量為(wei)Fe。
所述的一種(zhong)驅動電(dian)機,定子本體和定子本體上的定子齒部(bu)為一體成型件,其元素重(zhong)量百分含量為:Ni 8%、Si 6%、Mo 3%、Zn 0.9%、Cu 0.7%、 Ti 0.6%、 Zr 0.6%、Ce 0.3%、 Y 0.2%、 Mn 0.2%、余量為Fe。
所述的(de)一(yi)種驅動電機,定(ding)子本體和(he)定(ding)子本體上(shang)的(de)定(ding)子齒部(bu)為(wei)一(yi)體成型件,其元(yuan)素重量(liang)百分(fen)含量(liang)為(wei):Ni 7.5%、Si 5.5%、Mo 2.5%、Zn 0.85%、Cu 0.65%、 Ti 0.55%、 Zr 0.55%、Ce 0.25%、 Y 0.15%、 Mn 0.15%、余量(liang)為(wei)Fe。
所述的一種驅動電機,成型件在(zai)420℃進行(xing)退火(huo),保溫4小時。
所述的一(yi)種驅動電機,成型件在430℃進行退(tui)火(huo),保溫4小時。
所(suo)述的一種驅動電(dian)機,成(cheng)型件在(zai)425℃進行退火,保溫4小(xiao)時(shi)。
所述的(de)一種驅(qu)動電機(ji),鋁合金線材(cai)的(de)元(yuan)素重量(liang)百分(fen)含量(liang)為:Co 5﹪,Ni 5﹪,Zn 1﹪,Bi 0.7﹪,V 0.4﹪,W 0.3﹪,Si 0.1﹪,In 0.07﹪,Ca 0.04﹪,Cu 0.03﹪,Nb 0.02﹪,余量(liang)為Al。
所述的一種驅(qu)動電機,鋁合金線(xian)材的元素重量(liang)百分(fen)含量(liang)為:Co 6﹪,Ni 6﹪,Zn 2﹪,Bi 0.8﹪,V 0.5﹪,W 0.4﹪,Si 0.2﹪,In 0.08﹪,Ca 0.05﹪,Cu 0.04﹪,Nb 0.03﹪,余(yu)量(liang)為Al。
所述的(de)一(yi)種(zhong)驅動電(dian)機,鋁(lv)合金(jin)線材的(de)元素重量(liang)百分含量(liang)為:Co 5.5﹪,Ni 5.5﹪,Zn 1.5﹪,Bi 0.75﹪,V 0.45﹪,W 0.35﹪,Si 0.15﹪,In 0.075﹪,Ca 0.045﹪,Cu 0.035﹪,Nb 0.025﹪,余量(liang)為Al。
磁(ci)鋼粘附(fu)于(yu)轉子齒部(bu)(bu)端部(bu)(bu)和定(ding)子齒部(bu)(bu)端部(bu)(bu)。
上述發(fa)明內(nei)容(rong)相(xiang)對(dui)于(yu)現(xian)有技術的(de)(de)有益效(xiao)果在于(yu):1)本(ben)(ben)發(fa)明定(ding)子(zi)(zi)本(ben)(ben)體(ti)和定(ding)子(zi)(zi)本(ben)(ben)體(ti)上的(de)(de)定(ding)子(zi)(zi)齒部(bu)為一(yi)體(ti)成型使用了(le)Fe-Ni-Si -Mo合(he)金,該材料具(ju)有在5000A/m測試時,矯頑力(li)Hc為75-80A/m;2)鋁(lv)合(he)金線材達到了(le)繞組的(de)(de)強度要求,并且其質量(liang)更輕,與本(ben)(ben)發(fa)明定(ding)子(zi)(zi)配合(he)提(ti)高了(le)電效(xiao)率(lv), 3)定(ding)子(zi)(zi)齒部(bu)呈“Y”型;轉子(zi)(zi)齒部(bu)呈扇型相(xiang)互(hu)配合(he)提(ti)高電能轉換(huan)效(xiao)率(lv)。
附圖說明
圖1為電機轉子示意圖。
圖2為(wei)電機(ji)定(ding)子示意圖。
具體實施方式
如圖1-2所述定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)包括(kuo)定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本體(ti)1和(he)定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本體(ti)上(shang)(shang)的(de)(de)定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒部(bu)(bu)2和(he)定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼(gang)(gang)3,定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本體(ti)和(he)定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本體(ti)上(shang)(shang)的(de)(de)定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒部(bu)(bu)為(wei)一體(ti)成型,定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本體(ti)呈(cheng)環狀(zhuang),并向內(nei)伸出的(de)(de)多(duo)個定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒部(bu)(bu),定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒部(bu)(bu)呈(cheng)“Y”型,定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒部(bu)(bu)端部(bu)(bu)具有定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼(gang)(gang),定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼(gang)(gang)端面呈(cheng)弧形(xing),轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)包括(kuo)轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本體(ti)4和(he)轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本體(ti)上(shang)(shang)的(de)(de)轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒部(bu)(bu)5和(he)轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼(gang)(gang)6,轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本體(ti)呈(cheng)圓形(xing),并向外伸出的(de)(de)多(duo)個轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒部(bu)(bu),轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒部(bu)(bu)呈(cheng)扇(shan)型,轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒部(bu)(bu)端部(bu)(bu)設(she)(she)有轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼(gang)(gang),轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)中心開設(she)(she)有軸孔7,轉(zhuan)(zhuan)(zhuan)(zhuan)軸(未示(shi)出)配合轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)穿(chuan)過軸孔,轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)設(she)(she)置于環形(xing)定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)內(nei)部(bu)(bu),定(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒部(bu)(bu)下部(bu)(bu)8纏(chan)繞(rao)有線圈(未示(shi)出)。
實施例1
一(yi)種驅動電機(ji),包(bao)括定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)和(he)(he)定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)相配(pei)合的(de)(de)(de)(de)轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi),定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)包(bao)括定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)(ti)(ti)和(he)(he)定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)(ti)(ti)上的(de)(de)(de)(de)定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)和(he)(he)定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼,定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)(ti)(ti)和(he)(he)定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)(ti)(ti)上的(de)(de)(de)(de)定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)為一(yi)體(ti)(ti)(ti)成型(xing)(xing),定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)(ti)(ti)呈(cheng)(cheng)(cheng)環狀,并向內伸出的(de)(de)(de)(de)多(duo)(duo)個(ge)(ge)定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu),定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)呈(cheng)(cheng)(cheng)“Y”型(xing)(xing),定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)端部(bu)(bu)(bu)具(ju)有(you)定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼,定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼端面(mian)呈(cheng)(cheng)(cheng)弧形,轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)包(bao)括轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)(ti)(ti)和(he)(he)轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)(ti)(ti)上的(de)(de)(de)(de)轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)和(he)(he)轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼,轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)(ti)(ti)呈(cheng)(cheng)(cheng)圓形,并向外伸出的(de)(de)(de)(de)多(duo)(duo)個(ge)(ge)轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu),轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)呈(cheng)(cheng)(cheng)扇型(xing)(xing),轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)端部(bu)(bu)(bu)設(she)有(you)轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼,轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)中心開設(she)有(you)軸(zhou)孔,轉(zhuan)軸(zhou)配(pei)合轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)穿過軸(zhou)孔,轉(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)設(she)置(zhi)于環形定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)內部(bu)(bu)(bu),定(ding)(ding)(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)下(xia)部(bu)(bu)(bu)纏繞有(you)線(xian)圈,
定子(zi)(zi)本(ben)(ben)體和定子(zi)(zi)本(ben)(ben)體上的(de)定子(zi)(zi)齒部(bu)為(wei)(wei)(wei)一體成(cheng)型(xing)件(jian),其(qi)元(yuan)(yuan)素(su)重量百分(fen)含量為(wei)(wei)(wei):Ni 7%、Si 5%、Mo 2%、Zn 0.8%、Cu 0.6%、 Ti 0.5%、 Zr 0.5%、Ce 0.2%、 Y 0.1%、 Mn 0.1%、余量為(wei)(wei)(wei)Fe,首先按照(zhao)上述元(yuan)(yuan)素(su)比例(li)進(jin)行(xing)(xing)備料,利用真空中頻感應爐對原(yuan)料進(jin)行(xing)(xing)熔煉,先加(jia)入Fe、Ni、Si待熔化(hua)后(hou),再加(jia)入其(qi)他元(yuan)(yuan)素(su),待混合形成(cheng)熔液(ye)后(hou),在(zai)(zai)保(bao)護(hu)氣(qi)體保(bao)護(hu)下澆注制得合金錠,將合金錠重新加(jia)熱至1420℃,用單輥急冷甩帶機(ji)(ji)進(jin)行(xing)(xing)甩帶,噴(pen)射壓力為(wei)(wei)(wei)400Pa,輥速(su)控制在(zai)(zai)35m/s,形成(cheng)厚(hou)度為(wei)(wei)(wei)30μm寬度15mm的(de)帶材,帶材在(zai)(zai)390-400℃保(bao)溫1小時,帶材用機(ji)(ji)械磨與氣(qi)流磨,進(jin)行(xing)(xing)復(fu)合式(shi)破碎,破碎后(hou)在(zai)(zai)球磨機(ji)(ji)球磨得到粉末(mo),球磨溫度為(wei)(wei)(wei)70-80℃,轉速(su)為(wei)(wei)(wei)450r/min,球磨時間(jian)為(wei)(wei)(wei)12h,之后(hou)粉末(mo)中加(jia)入粘(zhan)結劑、潤(run)滑劑,在(zai)(zai)1100MPa下按照(zhao)所(suo)需形狀壓制成(cheng)型(xing),之后(hou)對成(cheng)型(xing)件(jian)進(jin)行(xing)(xing)燒結,燒結溫度為(wei)(wei)(wei)370℃,燒結時間(jian)為(wei)(wei)(wei)30min,成(cheng)型(xing)件(jian)在(zai)(zai)420-430℃進(jin)行(xing)(xing)退火,保(bao)溫4小時,得到定子(zi)(zi)本(ben)(ben)體和定子(zi)(zi)本(ben)(ben)體上的(de)定子(zi)(zi)齒部(bu)一體成(cheng)型(xing)件(jian),
線(xian)圈(quan)包括(kuo)鋁(lv)(lv)合(he)(he)金(jin)(jin)線(xian)材(cai)和鋁(lv)(lv)合(he)(he)金(jin)(jin)線(xian)材(cai)外包覆絕(jue)緣漆,鋁(lv)(lv)合(he)(he)金(jin)(jin)線(xian)材(cai)的元(yuan)素(su)重量(liang)百分(fen)含(han)量(liang)為(wei):Co 5﹪,Ni 5﹪,Zn 1﹪,Bi 0.7﹪,V 0.4﹪,W 0.3﹪,Si 0.1﹪,In 0.07﹪,Ca 0.04﹪,Cu 0.03﹪,Nb 0.02﹪,余量(liang)為(wei)Al,將(jiang)上述(shu)元(yuan)素(su)組成(cheng)的鋁(lv)(lv)合(he)(he)金(jin)(jin)棒(bang)材(cai)先以120℃/h升(sheng)溫(wen)至(zhi)550℃,保(bao)(bao)溫(wen)2h,之(zhi)(zhi)后(hou)(hou)(hou)(hou)(hou)水冷(leng)至(zhi)室溫(wen),再以80℃/h升(sheng)溫(wen)至(zhi)450℃,保(bao)(bao)溫(wen)2h,然后(hou)(hou)(hou)(hou)(hou)以30℃/h降溫(wen)至(zhi)400℃,保(bao)(bao)溫(wen)3h,空冷(leng)至(zhi)室溫(wen);將(jiang)鋁(lv)(lv)合(he)(he)金(jin)(jin)棒(bang)材(cai),用(yong)(yong)拉(la)(la)拔(ba)(ba)機進(jin)行拉(la)(la)拔(ba)(ba)減(jian)徑(jing)(jing),用(yong)(yong)7m/min的拉(la)(la)拔(ba)(ba)速度(du)在(zai)(zai)(zai)拉(la)(la)絲(si)機上進(jin)行粗拉(la)(la)拔(ba)(ba),單道次斷面縮(suo)減(jian)率(lv)20-25%,道次之(zhi)(zhi)間線(xian)坯在(zai)(zai)(zai)420℃保(bao)(bao)溫(wen)10分(fen)鐘,拉(la)(la)拔(ba)(ba)鋁(lv)(lv)合(he)(he)金(jin)(jin)線(xian)坯直(zhi)(zhi)到(dao)直(zhi)(zhi)徑(jing)(jing)為(wei)3.5-4mm;之(zhi)(zhi)后(hou)(hou)(hou)(hou)(hou)將(jiang)線(xian)坯在(zai)(zai)(zai)370℃保(bao)(bao)溫(wen)4小(xiao)時(shi)(shi)后(hou)(hou)(hou)(hou)(hou),進(jin)行中間拉(la)(la)拔(ba)(ba),拉(la)(la)拔(ba)(ba)速度(du)為(wei)10m/min、單道次斷面縮(suo)減(jian)率(lv)10-15%,道次之(zhi)(zhi)間線(xian)坯在(zai)(zai)(zai)400℃保(bao)(bao)溫(wen)10分(fen)鐘,直(zhi)(zhi)到(dao)直(zhi)(zhi)徑(jing)(jing)為(wei)1-2 mm;之(zhi)(zhi)后(hou)(hou)(hou)(hou)(hou)將(jiang)線(xian)坯在(zai)(zai)(zai)350℃保(bao)(bao)溫(wen)4小(xiao)時(shi)(shi)后(hou)(hou)(hou)(hou)(hou),進(jin)行精拉(la)(la)拔(ba)(ba),拉(la)(la)拔(ba)(ba)速度(du)為(wei)12m/min、單道次斷面縮(suo)減(jian)率(lv)為(wei)4-5%進(jin)行拉(la)(la)拔(ba)(ba),直(zhi)(zhi)到(dao)直(zhi)(zhi)徑(jing)(jing)為(wei)0.3-0.5mm;拉(la)(la)拔(ba)(ba)后(hou)(hou)(hou)(hou)(hou),將(jiang)鋁(lv)(lv)合(he)(he)金(jin)(jin)線(xian)材(cai)進(jin)行時(shi)(shi)效(xiao)處理,時(shi)(shi)效(xiao)溫(wen)度(du)400℃,時(shi)(shi)效(xiao)時(shi)(shi)間5h;得到(dao)鋁(lv)(lv)合(he)(he)金(jin)(jin)線(xian)材(cai);線(xian)材(cai)噴(pen)涂(tu)絕(jue)緣漆后(hou)(hou)(hou)(hou)(hou)纏繞在(zai)(zai)(zai)定子(zi)齒(chi)部下(xia)部形成(cheng)線(xian)圈(quan)。
實施例2
一(yi)種驅動電機,包(bao)括定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)和定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)相配(pei)合(he)的(de)(de)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi),定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)包(bao)括定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)和定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)上的(de)(de)定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)和定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼,定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)和定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)上的(de)(de)定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)為一(yi)體(ti)成型,定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)呈環(huan)狀(zhuang),并向(xiang)(xiang)內伸(shen)出的(de)(de)多(duo)個定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu),定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)呈“Y”型,定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)端部(bu)(bu)(bu)具(ju)有(you)定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼,定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼端面呈弧形(xing),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)包(bao)括轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)和轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)上的(de)(de)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)和轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼,轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)本(ben)體(ti)呈圓形(xing),并向(xiang)(xiang)外伸(shen)出的(de)(de)多(duo)個轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)呈扇型,轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)端部(bu)(bu)(bu)設(she)有(you)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)鋼,轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)中心開設(she)有(you)軸(zhou)孔(kong)(kong),轉(zhuan)(zhuan)(zhuan)軸(zhou)配(pei)合(he)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)穿過(guo)軸(zhou)孔(kong)(kong),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)設(she)置于環(huan)形(xing)定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)內部(bu)(bu)(bu),定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)下部(bu)(bu)(bu)纏繞有(you)線圈,
定(ding)(ding)子本體(ti)和定(ding)(ding)子本體(ti)上的(de)定(ding)(ding)子齒(chi)部為(wei)(wei)一體(ti)成(cheng)型件(jian),其(qi)元(yuan)素重量百分含量為(wei)(wei):Ni 8%、Si 6%、Mo 3%、Zn 0.9%、Cu 0.7%、 Ti 0.6%、 Zr 0.6%、Ce 0.3%、 Y 0.2%、 Mn 0.2%、余(yu)量為(wei)(wei)Fe,首先按(an)照上述(shu)元(yuan)素比(bi)例進(jin)(jin)行備料,利用(yong)(yong)真空(kong)中頻感應爐對(dui)原料進(jin)(jin)行熔(rong)煉,先加入(ru)Fe、Ni、Si待(dai)熔(rong)化后(hou),再(zai)加入(ru)其(qi)他元(yuan)素,待(dai)混合形(xing)成(cheng)熔(rong)液后(hou),在(zai)(zai)(zai)保(bao)護(hu)氣體(ti)保(bao)護(hu)下澆注制得合金錠(ding)(ding),將合金錠(ding)(ding)重新加熱至(zhi)1420℃,用(yong)(yong)單輥急冷甩帶(dai)機(ji)進(jin)(jin)行甩帶(dai),噴射壓(ya)力為(wei)(wei)400Pa,輥速(su)(su)控制在(zai)(zai)(zai)35m/s,形(xing)成(cheng)厚度(du)為(wei)(wei)30μm寬度(du)15mm的(de)帶(dai)材(cai),帶(dai)材(cai)在(zai)(zai)(zai)390-400℃保(bao)溫(wen)1小時,帶(dai)材(cai)用(yong)(yong)機(ji)械磨與氣流磨,進(jin)(jin)行復合式破碎,破碎后(hou)在(zai)(zai)(zai)球(qiu)磨機(ji)球(qiu)磨得到(dao)粉(fen)末,球(qiu)磨溫(wen)度(du)為(wei)(wei)70-80℃,轉速(su)(su)為(wei)(wei)450r/min,球(qiu)磨時間為(wei)(wei)12h,之后(hou)粉(fen)末中加入(ru)粘結(jie)劑、潤滑劑,在(zai)(zai)(zai)1100MPa下按(an)照所需(xu)形(xing)狀壓(ya)制成(cheng)型,之后(hou)對(dui)成(cheng)型件(jian)進(jin)(jin)行燒結(jie),燒結(jie)溫(wen)度(du)為(wei)(wei)370℃,燒結(jie)時間為(wei)(wei)30min,成(cheng)型件(jian)在(zai)(zai)(zai)420-430℃進(jin)(jin)行退火,保(bao)溫(wen)4小時,得到(dao)定(ding)(ding)子本體(ti)和定(ding)(ding)子本體(ti)上的(de)定(ding)(ding)子齒(chi)部一體(ti)成(cheng)型件(jian),
線(xian)(xian)圈包(bao)括(kuo)鋁合金(jin)線(xian)(xian)材(cai)(cai)和鋁合金(jin)線(xian)(xian)材(cai)(cai)外包(bao)覆絕(jue)緣(yuan)漆,鋁合金(jin)線(xian)(xian)材(cai)(cai)的元素(su)重量百分含量為:Co 6﹪,Ni 6﹪,Zn 2﹪,Bi 0.8﹪,V 0.5﹪,W 0.4﹪,Si 0.2﹪,In 0.08﹪,Ca 0.05﹪,Cu 0.04﹪,Nb 0.03﹪,余量為Al,將(jiang)上(shang)述元素(su)組成(cheng)的鋁合金(jin)棒(bang)材(cai)(cai)先(xian)以(yi)120℃/h升溫(wen)至(zhi)550℃,保(bao)溫(wen)2h,之后(hou)水冷(leng)至(zhi)室溫(wen),再以(yi)80℃/h升溫(wen)至(zhi)450℃,保(bao)溫(wen)2h,然后(hou)以(yi)30℃/h降溫(wen)至(zhi)400℃,保(bao)溫(wen)3h,空冷(leng)至(zhi)室溫(wen);將(jiang)鋁合金(jin)棒(bang)材(cai)(cai),用拉(la)(la)(la)拔(ba)(ba)(ba)(ba)(ba)機進(jin)(jin)行(xing)拉(la)(la)(la)拔(ba)(ba)(ba)(ba)(ba)減徑,用7m/min的拉(la)(la)(la)拔(ba)(ba)(ba)(ba)(ba)速度在(zai)拉(la)(la)(la)絲機上(shang)進(jin)(jin)行(xing)粗(cu)拉(la)(la)(la)拔(ba)(ba)(ba)(ba)(ba),單(dan)道(dao)(dao)次(ci)(ci)斷面(mian)(mian)縮減率20-25%,道(dao)(dao)次(ci)(ci)之間線(xian)(xian)坯(pi)在(zai)420℃保(bao)溫(wen)10分鐘,拉(la)(la)(la)拔(ba)(ba)(ba)(ba)(ba)鋁合金(jin)線(xian)(xian)坯(pi)直到(dao)(dao)直徑為3.5-4mm;之后(hou)將(jiang)線(xian)(xian)坯(pi)在(zai)370℃保(bao)溫(wen)4小(xiao)時(shi)后(hou),進(jin)(jin)行(xing)中(zhong)間拉(la)(la)(la)拔(ba)(ba)(ba)(ba)(ba),拉(la)(la)(la)拔(ba)(ba)(ba)(ba)(ba)速度為10m/min、單(dan)道(dao)(dao)次(ci)(ci)斷面(mian)(mian)縮減率10-15%,道(dao)(dao)次(ci)(ci)之間線(xian)(xian)坯(pi)在(zai)400℃保(bao)溫(wen)10分鐘,直到(dao)(dao)直徑為1-2 mm;之后(hou)將(jiang)線(xian)(xian)坯(pi)在(zai)350℃保(bao)溫(wen)4小(xiao)時(shi)后(hou),進(jin)(jin)行(xing)精拉(la)(la)(la)拔(ba)(ba)(ba)(ba)(ba),拉(la)(la)(la)拔(ba)(ba)(ba)(ba)(ba)速度為12m/min、單(dan)道(dao)(dao)次(ci)(ci)斷面(mian)(mian)縮減率為4-5%進(jin)(jin)行(xing)拉(la)(la)(la)拔(ba)(ba)(ba)(ba)(ba),直到(dao)(dao)直徑為0.3-0.5mm;拉(la)(la)(la)拔(ba)(ba)(ba)(ba)(ba)后(hou),將(jiang)鋁合金(jin)線(xian)(xian)材(cai)(cai)進(jin)(jin)行(xing)時(shi)效(xiao)處理(li),時(shi)效(xiao)溫(wen)度400℃,時(shi)效(xiao)時(shi)間5h;得到(dao)(dao)鋁合金(jin)線(xian)(xian)材(cai)(cai);線(xian)(xian)材(cai)(cai)噴涂絕(jue)緣(yuan)漆后(hou)纏繞在(zai)定(ding)子(zi)齒(chi)部(bu)下部(bu)形成(cheng)線(xian)(xian)圈。
實施例3
一種驅動電機,包(bao)(bao)括(kuo)(kuo)定(ding)(ding)(ding)子(zi)和(he)定(ding)(ding)(ding)子(zi)相(xiang)配合的轉(zhuan)(zhuan)子(zi),定(ding)(ding)(ding)子(zi)包(bao)(bao)括(kuo)(kuo)定(ding)(ding)(ding)子(zi)本體和(he)定(ding)(ding)(ding)子(zi)本體上的定(ding)(ding)(ding)子(zi)齒(chi)(chi)(chi)部(bu)(bu)和(he)定(ding)(ding)(ding)子(zi)磁(ci)鋼,定(ding)(ding)(ding)子(zi)本體和(he)定(ding)(ding)(ding)子(zi)本體上的定(ding)(ding)(ding)子(zi)齒(chi)(chi)(chi)部(bu)(bu)為一體成型,定(ding)(ding)(ding)子(zi)本體呈(cheng)(cheng)(cheng)環(huan)(huan)狀,并(bing)向(xiang)內伸(shen)出的多個定(ding)(ding)(ding)子(zi)齒(chi)(chi)(chi)部(bu)(bu),定(ding)(ding)(ding)子(zi)齒(chi)(chi)(chi)部(bu)(bu)呈(cheng)(cheng)(cheng)“Y”型,定(ding)(ding)(ding)子(zi)齒(chi)(chi)(chi)部(bu)(bu)端(duan)(duan)部(bu)(bu)具有(you)(you)定(ding)(ding)(ding)子(zi)磁(ci)鋼,定(ding)(ding)(ding)子(zi)磁(ci)鋼端(duan)(duan)面(mian)呈(cheng)(cheng)(cheng)弧形(xing),轉(zhuan)(zhuan)子(zi)包(bao)(bao)括(kuo)(kuo)轉(zhuan)(zhuan)子(zi)本體和(he)轉(zhuan)(zhuan)子(zi)本體上的轉(zhuan)(zhuan)子(zi)齒(chi)(chi)(chi)部(bu)(bu)和(he)轉(zhuan)(zhuan)子(zi)磁(ci)鋼,轉(zhuan)(zhuan)子(zi)本體呈(cheng)(cheng)(cheng)圓(yuan)形(xing),并(bing)向(xiang)外(wai)伸(shen)出的多個轉(zhuan)(zhuan)子(zi)齒(chi)(chi)(chi)部(bu)(bu),轉(zhuan)(zhuan)子(zi)齒(chi)(chi)(chi)部(bu)(bu)呈(cheng)(cheng)(cheng)扇型,轉(zhuan)(zhuan)子(zi)齒(chi)(chi)(chi)部(bu)(bu)端(duan)(duan)部(bu)(bu)設有(you)(you)轉(zhuan)(zhuan)子(zi)磁(ci)鋼,轉(zhuan)(zhuan)子(zi)中心開設有(you)(you)軸(zhou)孔,轉(zhuan)(zhuan)軸(zhou)配合轉(zhuan)(zhuan)子(zi)穿過軸(zhou)孔,轉(zhuan)(zhuan)子(zi)設置于環(huan)(huan)形(xing)定(ding)(ding)(ding)子(zi)內部(bu)(bu),定(ding)(ding)(ding)子(zi)齒(chi)(chi)(chi)部(bu)(bu)下(xia)部(bu)(bu)纏繞(rao)有(you)(you)線圈(quan),
定子(zi)(zi)(zi)本(ben)體(ti)和(he)定子(zi)(zi)(zi)本(ben)體(ti)上的(de)定子(zi)(zi)(zi)齒(chi)部為(wei)一體(ti)成(cheng)(cheng)型件(jian)(jian),其元(yuan)素(su)(su)重量百分含量為(wei):Ni 7.5%、Si 5.5%、Mo 2.5%、Zn 0.85%、Cu 0.65%、 Ti 0.55%、 Zr 0.55%、Ce 0.25%、 Y 0.15%、 Mn 0.15%、余(yu)量為(wei)Fe,首先按照上述元(yuan)素(su)(su)比(bi)例進行備料,利用真(zhen)空中頻感應爐(lu)對(dui)原料進行熔煉,先加(jia)入Fe、Ni、Si待熔化后(hou),再(zai)加(jia)入其他元(yuan)素(su)(su),待混合形成(cheng)(cheng)熔液(ye)后(hou),在(zai)(zai)(zai)(zai)保(bao)(bao)護(hu)氣(qi)體(ti)保(bao)(bao)護(hu)下(xia)澆(jiao)注制得(de)合金錠,將合金錠重新加(jia)熱(re)至1420℃,用單輥急冷甩帶(dai)(dai)機進行甩帶(dai)(dai),噴射(she)壓力(li)為(wei)400Pa,輥速控制在(zai)(zai)(zai)(zai)35m/s,形成(cheng)(cheng)厚度為(wei)30μm寬度15mm的(de)帶(dai)(dai)材,帶(dai)(dai)材在(zai)(zai)(zai)(zai)390-400℃保(bao)(bao)溫1小(xiao)時(shi),帶(dai)(dai)材用機械磨(mo)與(yu)氣(qi)流磨(mo),進行復(fu)合式破碎,破碎后(hou)在(zai)(zai)(zai)(zai)球(qiu)磨(mo)機球(qiu)磨(mo)得(de)到粉末,球(qiu)磨(mo)溫度為(wei)70-80℃,轉速為(wei)450r/min,球(qiu)磨(mo)時(shi)間為(wei)12h,之(zhi)后(hou)粉末中加(jia)入粘結(jie)劑(ji)(ji)、潤滑劑(ji)(ji),在(zai)(zai)(zai)(zai)1100MPa下(xia)按照所(suo)需形狀壓制成(cheng)(cheng)型,之(zhi)后(hou)對(dui)成(cheng)(cheng)型件(jian)(jian)進行燒(shao)結(jie),燒(shao)結(jie)溫度為(wei)370℃,燒(shao)結(jie)時(shi)間為(wei)30min,成(cheng)(cheng)型件(jian)(jian)在(zai)(zai)(zai)(zai)420-430℃進行退(tui)火,保(bao)(bao)溫4小(xiao)時(shi),得(de)到定子(zi)(zi)(zi)本(ben)體(ti)和(he)定子(zi)(zi)(zi)本(ben)體(ti)上的(de)定子(zi)(zi)(zi)齒(chi)部一體(ti)成(cheng)(cheng)型件(jian)(jian),
線(xian)(xian)圈(quan)(quan)包(bao)括鋁(lv)合(he)金(jin)(jin)(jin)(jin)線(xian)(xian)材(cai)(cai)和(he)鋁(lv)合(he)金(jin)(jin)(jin)(jin)線(xian)(xian)材(cai)(cai)外包(bao)覆絕緣(yuan)漆,鋁(lv)合(he)金(jin)(jin)(jin)(jin)線(xian)(xian)材(cai)(cai)的(de)(de)元(yuan)素重量(liang)百分含(han)量(liang)為(wei)(wei)(wei)(wei):Co 5.5﹪,Ni 5.5﹪,Zn 1.5﹪,Bi 0.75﹪,V 0.45﹪,W 0.35﹪,Si 0.15﹪,In 0.075﹪,Ca 0.045﹪,Cu 0.035﹪,Nb 0.025﹪,余量(liang)為(wei)(wei)(wei)(wei)Al,將(jiang)上述元(yuan)素組成的(de)(de)鋁(lv)合(he)金(jin)(jin)(jin)(jin)棒材(cai)(cai)先(xian)以120℃/h升溫(wen)(wen)(wen)至(zhi)550℃,保(bao)(bao)(bao)溫(wen)(wen)(wen)2h,之后(hou)水冷至(zhi)室溫(wen)(wen)(wen),再以80℃/h升溫(wen)(wen)(wen)至(zhi)450℃,保(bao)(bao)(bao)溫(wen)(wen)(wen)2h,然后(hou)以30℃/h降溫(wen)(wen)(wen)至(zhi)400℃,保(bao)(bao)(bao)溫(wen)(wen)(wen)3h,空冷至(zhi)室溫(wen)(wen)(wen);將(jiang)鋁(lv)合(he)金(jin)(jin)(jin)(jin)棒材(cai)(cai),用拉(la)(la)(la)(la)(la)拔(ba)(ba)(ba)機(ji)進(jin)行拉(la)(la)(la)(la)(la)拔(ba)(ba)(ba)減徑,用7m/min的(de)(de)拉(la)(la)(la)(la)(la)拔(ba)(ba)(ba)速度在拉(la)(la)(la)(la)(la)絲機(ji)上進(jin)行粗拉(la)(la)(la)(la)(la)拔(ba)(ba)(ba),單道次斷(duan)面縮減率20-25%,道次之間(jian)線(xian)(xian)坯在420℃保(bao)(bao)(bao)溫(wen)(wen)(wen)10分鐘,拉(la)(la)(la)(la)(la)拔(ba)(ba)(ba)鋁(lv)合(he)金(jin)(jin)(jin)(jin)線(xian)(xian)坯直(zhi)(zhi)到直(zhi)(zhi)徑為(wei)(wei)(wei)(wei)3.5-4mm;之后(hou)將(jiang)線(xian)(xian)坯在370℃保(bao)(bao)(bao)溫(wen)(wen)(wen)4小(xiao)時(shi)(shi)后(hou),進(jin)行中間(jian)拉(la)(la)(la)(la)(la)拔(ba)(ba)(ba),拉(la)(la)(la)(la)(la)拔(ba)(ba)(ba)速度為(wei)(wei)(wei)(wei)10m/min、單道次斷(duan)面縮減率10-15%,道次之間(jian)線(xian)(xian)坯在400℃保(bao)(bao)(bao)溫(wen)(wen)(wen)10分鐘,直(zhi)(zhi)到直(zhi)(zhi)徑為(wei)(wei)(wei)(wei)1-2 mm;之后(hou)將(jiang)線(xian)(xian)坯在350℃保(bao)(bao)(bao)溫(wen)(wen)(wen)4小(xiao)時(shi)(shi)后(hou),進(jin)行精拉(la)(la)(la)(la)(la)拔(ba)(ba)(ba),拉(la)(la)(la)(la)(la)拔(ba)(ba)(ba)速度為(wei)(wei)(wei)(wei)12m/min、單道次斷(duan)面縮減率為(wei)(wei)(wei)(wei)4-5%進(jin)行拉(la)(la)(la)(la)(la)拔(ba)(ba)(ba),直(zhi)(zhi)到直(zhi)(zhi)徑為(wei)(wei)(wei)(wei)0.3-0.5mm;拉(la)(la)(la)(la)(la)拔(ba)(ba)(ba)后(hou),將(jiang)鋁(lv)合(he)金(jin)(jin)(jin)(jin)線(xian)(xian)材(cai)(cai)進(jin)行時(shi)(shi)效處理(li),時(shi)(shi)效溫(wen)(wen)(wen)度400℃,時(shi)(shi)效時(shi)(shi)間(jian)5h;得到鋁(lv)合(he)金(jin)(jin)(jin)(jin)線(xian)(xian)材(cai)(cai);線(xian)(xian)材(cai)(cai)噴涂絕緣(yuan)漆后(hou)纏繞(rao)在定子齒部(bu)下部(bu)形(xing)成線(xian)(xian)圈(quan)(quan)。
實施例4
一種驅動電機,包括(kuo)(kuo)定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)和(he)(he)定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)相配合的轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi),定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)包括(kuo)(kuo)定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)(ben)體(ti)和(he)(he)定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)(ben)體(ti)上的定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)(bu)(bu)(bu)和(he)(he)定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)(ci)鋼(gang),定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)(ben)體(ti)和(he)(he)定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)(ben)體(ti)上的定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)(bu)(bu)(bu)為(wei)一體(ti)成型,定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)(ben)體(ti)呈(cheng)環(huan)狀,并(bing)向內伸出的多(duo)(duo)個(ge)定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)(bu)(bu)(bu),定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)(bu)(bu)(bu)呈(cheng)“Y”型,定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)(bu)(bu)(bu)端(duan)部(bu)(bu)(bu)(bu)具有定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)(ci)鋼(gang),定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)(ci)鋼(gang)端(duan)面呈(cheng)弧形,轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)包括(kuo)(kuo)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)(ben)體(ti)和(he)(he)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)(ben)體(ti)上的轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)(bu)(bu)(bu)和(he)(he)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)(ci)鋼(gang),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)本(ben)(ben)體(ti)呈(cheng)圓形,并(bing)向外伸出的多(duo)(duo)個(ge)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)(bu)(bu)(bu),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)(bu)(bu)(bu)呈(cheng)扇型,轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)(bu)(bu)(bu)端(duan)部(bu)(bu)(bu)(bu)設有轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)磁(ci)(ci)鋼(gang),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)中(zhong)心(xin)開設有軸孔(kong)(kong),轉(zhuan)(zhuan)(zhuan)軸配合轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)穿過(guo)軸孔(kong)(kong),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)設置于(yu)環(huan)形定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)內部(bu)(bu)(bu)(bu),定子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)齒(chi)(chi)(chi)(chi)部(bu)(bu)(bu)(bu)下部(bu)(bu)(bu)(bu)纏繞有線圈,
定(ding)子(zi)(zi)(zi)本(ben)體(ti)(ti)和(he)定(ding)子(zi)(zi)(zi)本(ben)體(ti)(ti)上(shang)的定(ding)子(zi)(zi)(zi)齒部為(wei)一(yi)體(ti)(ti)成型(xing)件(jian),其(qi)(qi)元素重量百分含量為(wei):Ni 7.3%、Si 5.1%、Mo 2.4%、Zn 0.84%、Cu 0.67%、 Ti 0.59%、 Zr 0.53%、Ce 0.24%、 Y 0.12%、 Mn 0.13%、余量為(wei)Fe,首先(xian)(xian)按照(zhao)上(shang)述元素比例(li)進(jin)(jin)行(xing)備料,利用真空中頻感應爐(lu)對原料進(jin)(jin)行(xing)熔煉,先(xian)(xian)加入(ru)(ru)Fe、Ni、Si待(dai)熔化后(hou),再加入(ru)(ru)其(qi)(qi)他元素,待(dai)混合形(xing)(xing)成熔液后(hou),在(zai)保(bao)(bao)護氣體(ti)(ti)保(bao)(bao)護下澆注制得(de)合金(jin)錠,將合金(jin)錠重新(xin)加熱至1420℃,用單輥(gun)急冷甩帶機進(jin)(jin)行(xing)甩帶,噴射壓(ya)力為(wei)400Pa,輥(gun)速控制在(zai)35m/s,形(xing)(xing)成厚度為(wei)30μm寬度15mm的帶材,帶材在(zai)390-400℃保(bao)(bao)溫(wen)1小時(shi)(shi),帶材用機械磨(mo)與氣流(liu)磨(mo),進(jin)(jin)行(xing)復合式破碎(sui),破碎(sui)后(hou)在(zai)球磨(mo)機球磨(mo)得(de)到粉(fen)末(mo),球磨(mo)溫(wen)度為(wei)70-80℃,轉速為(wei)450r/min,球磨(mo)時(shi)(shi)間為(wei)12h,之后(hou)粉(fen)末(mo)中加入(ru)(ru)粘結劑(ji)、潤滑劑(ji),在(zai)1100MPa下按照(zhao)所需(xu)形(xing)(xing)狀壓(ya)制成型(xing),之后(hou)對成型(xing)件(jian)進(jin)(jin)行(xing)燒結,燒結溫(wen)度為(wei)370℃,燒結時(shi)(shi)間為(wei)30min,成型(xing)件(jian)在(zai)420-430℃進(jin)(jin)行(xing)退火,保(bao)(bao)溫(wen)4小時(shi)(shi),得(de)到定(ding)子(zi)(zi)(zi)本(ben)體(ti)(ti)和(he)定(ding)子(zi)(zi)(zi)本(ben)體(ti)(ti)上(shang)的定(ding)子(zi)(zi)(zi)齒部一(yi)體(ti)(ti)成型(xing)件(jian),
線(xian)(xian)(xian)(xian)圈包括鋁(lv)(lv)(lv)(lv)合(he)金(jin)線(xian)(xian)(xian)(xian)材(cai)(cai)和鋁(lv)(lv)(lv)(lv)合(he)金(jin)線(xian)(xian)(xian)(xian)材(cai)(cai)外包覆(fu)絕緣(yuan)漆,鋁(lv)(lv)(lv)(lv)合(he)金(jin)線(xian)(xian)(xian)(xian)材(cai)(cai)的元(yuan)素重(zhong)量(liang)百分(fen)含量(liang)為(wei):Co 5.2﹪,Ni 5.3﹪,Zn 1.1﹪,Bi 0.72﹪,V 0.43﹪,W 0.32﹪,Si 0.18﹪,In 0.079﹪,Ca 0.047﹪,Cu 0.031﹪,Nb 0.022﹪,余量(liang)為(wei)Al,將(jiang)(jiang)上(shang)述(shu)元(yuan)素組(zu)成的鋁(lv)(lv)(lv)(lv)合(he)金(jin)棒材(cai)(cai)先以(yi)(yi)120℃/h升(sheng)溫(wen)(wen)(wen)至(zhi)(zhi)550℃,保(bao)溫(wen)(wen)(wen)2h,之(zhi)后(hou)水冷至(zhi)(zhi)室溫(wen)(wen)(wen),再以(yi)(yi)80℃/h升(sheng)溫(wen)(wen)(wen)至(zhi)(zhi)450℃,保(bao)溫(wen)(wen)(wen)2h,然后(hou)以(yi)(yi)30℃/h降溫(wen)(wen)(wen)至(zhi)(zhi)400℃,保(bao)溫(wen)(wen)(wen)3h,空冷至(zhi)(zhi)室溫(wen)(wen)(wen);將(jiang)(jiang)鋁(lv)(lv)(lv)(lv)合(he)金(jin)棒材(cai)(cai),用拉(la)(la)(la)(la)拔(ba)機(ji)進(jin)(jin)行(xing)(xing)拉(la)(la)(la)(la)拔(ba)減徑,用7m/min的拉(la)(la)(la)(la)拔(ba)速(su)度(du)(du)在(zai)拉(la)(la)(la)(la)絲機(ji)上(shang)進(jin)(jin)行(xing)(xing)粗拉(la)(la)(la)(la)拔(ba),單(dan)道(dao)次(ci)斷(duan)面縮減率(lv)20-25%,道(dao)次(ci)之(zhi)間(jian)線(xian)(xian)(xian)(xian)坯(pi)在(zai)420℃保(bao)溫(wen)(wen)(wen)10分(fen)鐘,拉(la)(la)(la)(la)拔(ba)鋁(lv)(lv)(lv)(lv)合(he)金(jin)線(xian)(xian)(xian)(xian)坯(pi)直(zhi)(zhi)到直(zhi)(zhi)徑為(wei)3.5-4mm;之(zhi)后(hou)將(jiang)(jiang)線(xian)(xian)(xian)(xian)坯(pi)在(zai)370℃保(bao)溫(wen)(wen)(wen)4小(xiao)時(shi)后(hou),進(jin)(jin)行(xing)(xing)中間(jian)拉(la)(la)(la)(la)拔(ba),拉(la)(la)(la)(la)拔(ba)速(su)度(du)(du)為(wei)10m/min、單(dan)道(dao)次(ci)斷(duan)面縮減率(lv)10-15%,道(dao)次(ci)之(zhi)間(jian)線(xian)(xian)(xian)(xian)坯(pi)在(zai)400℃保(bao)溫(wen)(wen)(wen)10分(fen)鐘,直(zhi)(zhi)到直(zhi)(zhi)徑為(wei)1-2 mm;之(zhi)后(hou)將(jiang)(jiang)線(xian)(xian)(xian)(xian)坯(pi)在(zai)350℃保(bao)溫(wen)(wen)(wen)4小(xiao)時(shi)后(hou),進(jin)(jin)行(xing)(xing)精拉(la)(la)(la)(la)拔(ba),拉(la)(la)(la)(la)拔(ba)速(su)度(du)(du)為(wei)12m/min、單(dan)道(dao)次(ci)斷(duan)面縮減率(lv)為(wei)4-5%進(jin)(jin)行(xing)(xing)拉(la)(la)(la)(la)拔(ba),直(zhi)(zhi)到直(zhi)(zhi)徑為(wei)0.3-0.5mm;拉(la)(la)(la)(la)拔(ba)后(hou),將(jiang)(jiang)鋁(lv)(lv)(lv)(lv)合(he)金(jin)線(xian)(xian)(xian)(xian)材(cai)(cai)進(jin)(jin)行(xing)(xing)時(shi)效(xiao)處理,時(shi)效(xiao)溫(wen)(wen)(wen)度(du)(du)400℃,時(shi)效(xiao)時(shi)間(jian)5h;得(de)到鋁(lv)(lv)(lv)(lv)合(he)金(jin)線(xian)(xian)(xian)(xian)材(cai)(cai);線(xian)(xian)(xian)(xian)材(cai)(cai)噴(pen)涂絕緣(yuan)漆后(hou)纏繞在(zai)定子齒部下(xia)部形成線(xian)(xian)(xian)(xian)圈。
實施例5
一(yi)種驅動電機(ji),包括(kuo)定(ding)(ding)子(zi)(zi)(zi)和(he)定(ding)(ding)子(zi)(zi)(zi)相配(pei)合的轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi),定(ding)(ding)子(zi)(zi)(zi)包括(kuo)定(ding)(ding)子(zi)(zi)(zi)本(ben)(ben)體(ti)(ti)(ti)和(he)定(ding)(ding)子(zi)(zi)(zi)本(ben)(ben)體(ti)(ti)(ti)上(shang)的定(ding)(ding)子(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)和(he)定(ding)(ding)子(zi)(zi)(zi)磁鋼(gang)(gang),定(ding)(ding)子(zi)(zi)(zi)本(ben)(ben)體(ti)(ti)(ti)和(he)定(ding)(ding)子(zi)(zi)(zi)本(ben)(ben)體(ti)(ti)(ti)上(shang)的定(ding)(ding)子(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)為一(yi)體(ti)(ti)(ti)成(cheng)型(xing),定(ding)(ding)子(zi)(zi)(zi)本(ben)(ben)體(ti)(ti)(ti)呈環狀,并向(xiang)(xiang)內伸(shen)出(chu)的多個(ge)定(ding)(ding)子(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu),定(ding)(ding)子(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)呈“Y”型(xing),定(ding)(ding)子(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)端部(bu)(bu)(bu)具有定(ding)(ding)子(zi)(zi)(zi)磁鋼(gang)(gang),定(ding)(ding)子(zi)(zi)(zi)磁鋼(gang)(gang)端面呈弧形,轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)包括(kuo)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)本(ben)(ben)體(ti)(ti)(ti)和(he)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)本(ben)(ben)體(ti)(ti)(ti)上(shang)的轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)和(he)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)磁鋼(gang)(gang),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)本(ben)(ben)體(ti)(ti)(ti)呈圓形,并向(xiang)(xiang)外伸(shen)出(chu)的多個(ge)轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)呈扇型(xing),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)端部(bu)(bu)(bu)設有轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)磁鋼(gang)(gang),轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)中(zhong)心開設有軸孔,轉(zhuan)(zhuan)(zhuan)軸配(pei)合轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)穿(chuan)過軸孔,轉(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)設置于(yu)環形定(ding)(ding)子(zi)(zi)(zi)內部(bu)(bu)(bu),定(ding)(ding)子(zi)(zi)(zi)齒(chi)(chi)部(bu)(bu)(bu)下(xia)部(bu)(bu)(bu)纏繞有線(xian)圈,
定子(zi)(zi)本(ben)體(ti)(ti)(ti)和(he)定子(zi)(zi)本(ben)體(ti)(ti)(ti)上的(de)定子(zi)(zi)齒(chi)部(bu)為(wei)(wei)一體(ti)(ti)(ti)成(cheng)(cheng)型(xing)件(jian),其元(yuan)素(su)重量(liang)百(bai)分含量(liang)為(wei)(wei):Ni 7.9%、Si 5.8%、Mo 2.9%、Zn 0.87%、Cu 0.66%、 Ti 0.59%、 Zr 0.58%、Ce 0.27%、 Y 0.18%、 Mn 0.19%、余(yu)量(liang)為(wei)(wei)Fe,首先(xian)(xian)按(an)照上述(shu)元(yuan)素(su)比例(li)進(jin)行(xing)(xing)備料,利用(yong)真(zhen)空中頻(pin)感應(ying)爐對原料進(jin)行(xing)(xing)熔(rong)煉,先(xian)(xian)加(jia)入(ru)Fe、Ni、Si待(dai)熔(rong)化后(hou),再加(jia)入(ru)其他(ta)元(yuan)素(su),待(dai)混合(he)(he)形(xing)成(cheng)(cheng)熔(rong)液后(hou),在(zai)保(bao)護氣體(ti)(ti)(ti)保(bao)護下(xia)(xia)澆注制得合(he)(he)金錠,將合(he)(he)金錠重新加(jia)熱(re)至1420℃,用(yong)單輥急冷甩(shuai)帶(dai)機(ji)(ji)進(jin)行(xing)(xing)甩(shuai)帶(dai),噴射壓力為(wei)(wei)400Pa,輥速控(kong)制在(zai)35m/s,形(xing)成(cheng)(cheng)厚度(du)(du)為(wei)(wei)30μm寬(kuan)度(du)(du)15mm的(de)帶(dai)材,帶(dai)材在(zai)390-400℃保(bao)溫(wen)1小時(shi)(shi),帶(dai)材用(yong)機(ji)(ji)械磨(mo)(mo)與(yu)氣流(liu)磨(mo)(mo),進(jin)行(xing)(xing)復合(he)(he)式(shi)破碎(sui),破碎(sui)后(hou)在(zai)球(qiu)磨(mo)(mo)機(ji)(ji)球(qiu)磨(mo)(mo)得到粉末(mo),球(qiu)磨(mo)(mo)溫(wen)度(du)(du)為(wei)(wei)70-80℃,轉速為(wei)(wei)450r/min,球(qiu)磨(mo)(mo)時(shi)(shi)間為(wei)(wei)12h,之后(hou)粉末(mo)中加(jia)入(ru)粘結劑(ji)、潤滑劑(ji),在(zai)1100MPa下(xia)(xia)按(an)照所需形(xing)狀(zhuang)壓制成(cheng)(cheng)型(xing),之后(hou)對成(cheng)(cheng)型(xing)件(jian)進(jin)行(xing)(xing)燒(shao)結,燒(shao)結溫(wen)度(du)(du)為(wei)(wei)370℃,燒(shao)結時(shi)(shi)間為(wei)(wei)30min,成(cheng)(cheng)型(xing)件(jian)在(zai)420-430℃進(jin)行(xing)(xing)退火,保(bao)溫(wen)4小時(shi)(shi),得到定子(zi)(zi)本(ben)體(ti)(ti)(ti)和(he)定子(zi)(zi)本(ben)體(ti)(ti)(ti)上的(de)定子(zi)(zi)齒(chi)部(bu)一體(ti)(ti)(ti)成(cheng)(cheng)型(xing)件(jian),
線(xian)(xian)(xian)圈包括鋁(lv)(lv)合(he)金線(xian)(xian)(xian)材(cai)和鋁(lv)(lv)合(he)金線(xian)(xian)(xian)材(cai)外包覆絕緣(yuan)(yuan)漆(qi),鋁(lv)(lv)合(he)金線(xian)(xian)(xian)材(cai)的元(yuan)素(su)重量百分含量為(wei):Co 5.3﹪,Ni 5.9﹪,Zn 1.8﹪,Bi 0.77﹪,V 0.48,W 0.39﹪,Si 0.17﹪,In 0.073﹪,Ca 0.042﹪,Cu 0.038﹪,Nb 0.027﹪,余量為(wei)Al,將(jiang)(jiang)上述元(yuan)素(su)組成(cheng)的鋁(lv)(lv)合(he)金棒(bang)材(cai)先以120℃/h升溫(wen)至(zhi)(zhi)550℃,保(bao)(bao)溫(wen)2h,之(zhi)(zhi)后(hou)水冷(leng)(leng)至(zhi)(zhi)室(shi)溫(wen),再(zai)以80℃/h升溫(wen)至(zhi)(zhi)450℃,保(bao)(bao)溫(wen)2h,然后(hou)以30℃/h降溫(wen)至(zhi)(zhi)400℃,保(bao)(bao)溫(wen)3h,空(kong)冷(leng)(leng)至(zhi)(zhi)室(shi)溫(wen);將(jiang)(jiang)鋁(lv)(lv)合(he)金棒(bang)材(cai),用拉(la)(la)(la)(la)(la)拔(ba)(ba)機進行(xing)(xing)拉(la)(la)(la)(la)(la)拔(ba)(ba)減(jian)(jian)徑(jing)(jing),用7m/min的拉(la)(la)(la)(la)(la)拔(ba)(ba)速度(du)在(zai)(zai)拉(la)(la)(la)(la)(la)絲機上進行(xing)(xing)粗拉(la)(la)(la)(la)(la)拔(ba)(ba),單(dan)道次(ci)斷面縮(suo)減(jian)(jian)率20-25%,道次(ci)之(zhi)(zhi)間(jian)線(xian)(xian)(xian)坯(pi)在(zai)(zai)420℃保(bao)(bao)溫(wen)10分鐘,拉(la)(la)(la)(la)(la)拔(ba)(ba)鋁(lv)(lv)合(he)金線(xian)(xian)(xian)坯(pi)直(zhi)(zhi)到(dao)直(zhi)(zhi)徑(jing)(jing)為(wei)3.5-4mm;之(zhi)(zhi)后(hou)將(jiang)(jiang)線(xian)(xian)(xian)坯(pi)在(zai)(zai)370℃保(bao)(bao)溫(wen)4小時(shi)后(hou),進行(xing)(xing)中間(jian)拉(la)(la)(la)(la)(la)拔(ba)(ba),拉(la)(la)(la)(la)(la)拔(ba)(ba)速度(du)為(wei)10m/min、單(dan)道次(ci)斷面縮(suo)減(jian)(jian)率10-15%,道次(ci)之(zhi)(zhi)間(jian)線(xian)(xian)(xian)坯(pi)在(zai)(zai)400℃保(bao)(bao)溫(wen)10分鐘,直(zhi)(zhi)到(dao)直(zhi)(zhi)徑(jing)(jing)為(wei)1-2 mm;之(zhi)(zhi)后(hou)將(jiang)(jiang)線(xian)(xian)(xian)坯(pi)在(zai)(zai)350℃保(bao)(bao)溫(wen)4小時(shi)后(hou),進行(xing)(xing)精拉(la)(la)(la)(la)(la)拔(ba)(ba),拉(la)(la)(la)(la)(la)拔(ba)(ba)速度(du)為(wei)12m/min、單(dan)道次(ci)斷面縮(suo)減(jian)(jian)率為(wei)4-5%進行(xing)(xing)拉(la)(la)(la)(la)(la)拔(ba)(ba),直(zhi)(zhi)到(dao)直(zhi)(zhi)徑(jing)(jing)為(wei)0.3-0.5mm;拉(la)(la)(la)(la)(la)拔(ba)(ba)后(hou),將(jiang)(jiang)鋁(lv)(lv)合(he)金線(xian)(xian)(xian)材(cai)進行(xing)(xing)時(shi)效處理,時(shi)效溫(wen)度(du)400℃,時(shi)效時(shi)間(jian)5h;得到(dao)鋁(lv)(lv)合(he)金線(xian)(xian)(xian)材(cai);線(xian)(xian)(xian)材(cai)噴(pen)涂(tu)絕緣(yuan)(yuan)漆(qi)后(hou)纏繞在(zai)(zai)定子齒部(bu)(bu)下部(bu)(bu)形成(cheng)線(xian)(xian)(xian)圈。