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廢舊輪胎常壓連續熱裂解系統的制作方法

文檔序號(hao):11259286閱(yue)讀:657來(lai)源:國知局
廢舊輪胎常壓連續熱裂解系統的制造方法與工藝

本發(fa)明屬(shu)于廢(fei)舊橡膠熱裂解設(she)備工藝技術領(ling)域(yu),具體涉及廢(fei)舊輪(lun)胎常(chang)壓連續熱裂解系統。



背景技術:

目(mu)前對于(yu)廢(fei)舊輪胎熱(re)裂解再(zai)生(sheng)(sheng)(sheng)循(xun)環利用(yong)技術、裝備均(jun)為間歇式生(sheng)(sheng)(sheng)產,均(jun)屬(shu)通(tong)常所稱的(de)“土法(fa)煉油”范(fan)疇,污染(ran)嚴(yan)重,難(nan)(nan)以(yi)實現規(gui)模化、清潔化生(sheng)(sheng)(sheng)產,國家(jia)嚴(yan)格禁止,嚴(yan)厲打擊。廢(fei)輪胎、廢(fei)橡膠常壓(ya)、連續熱(re)裂解工藝、技術、裝備仍是一個世界性(xing)的(de)難(nan)(nan)題。現有技術所使用(yong)的(de)絞(jiao)籠(long)輸送裝置均(jun)為單絞(jiao)籠(long)形式,在實際應用(yong)中(zhong),特別容(rong)易堵塞,需要停工清理,生(sheng)(sheng)(sheng)產無(wu)(wu)法(fa)連續進行。此外(wai),現有技術對于(yu)熱(re)裂解過程中(zhong)產生(sheng)(sheng)(sheng)的(de)約(yue)占總生(sheng)(sheng)(sheng)成物的(de)10%的(de)不凝氣態物,未進行有效利用(yong)和無(wu)(wu)害化處理。直(zhi)接排放(fang)后將嚴(yan)重污染(ran)環境。根本無(wu)(wu)法(fa)獲得政策許(xu)可而無(wu)(wu)法(fa)應用(yong)于(yu)實際生(sheng)(sheng)(sheng)產。



技術實現要素:

本發明所要解決(jue)的問題是常壓(ya)、連(lian)(lian)續(xu)熱裂解廢(fei)輪(lun)胎(tai)、廢(fei)橡膠(jiao),提供廢(fei)舊輪(lun)胎(tai)常壓(ya)連(lian)(lian)續(xu)熱裂解系(xi)統(tong)。

本發明為解決上述技術(shu)問題而采取的(de)技術(shu)方案(an)是:

廢舊(jiu)輪(lun)胎常壓(ya)連續熱裂解(jie)系(xi)(xi)統(tong)(tong),包括熱裂解(jie)主(zhu)機、輪(lun)胎油收(shou)(shou)集系(xi)(xi)統(tong)(tong)、炭(tan)黑(hei)收(shou)(shou)集系(xi)(xi)統(tong)(tong)、不凝氣(qi)體發(fa)電(dian)(dian)(dian)(dian)(dian)處(chu)理(li)系(xi)(xi)統(tong)(tong)、供(gong)電(dian)(dian)(dian)(dian)(dian)系(xi)(xi)統(tong)(tong);其特(te)點是(shi):所述(shu)熱裂解(jie)主(zhu)機的(de)輪(lun)胎油產物通(tong)過輪(lun)胎油收(shou)(shou)集系(xi)(xi)統(tong)(tong)進(jin)行(xing)收(shou)(shou)集,炭(tan)黑(hei)產物通(tong)過炭(tan)黑(hei)收(shou)(shou)集系(xi)(xi)統(tong)(tong)進(jin)行(xing)收(shou)(shou)集;不凝氣(qi)體經配(pei)置(zhi)(zhi)有煙氣(qi)凈化裝置(zhi)(zhi)的(de)發(fa)電(dian)(dian)(dian)(dian)(dian)系(xi)(xi)統(tong)(tong)或燃(ran)(ran)燒裝置(zhi)(zhi)進(jin)行(xing)利用或達(da)標排(pai)放,發(fa)電(dian)(dian)(dian)(dian)(dian)系(xi)(xi)統(tong)(tong)所產生(sheng)的(de)電(dian)(dian)(dian)(dian)(dian)力供(gong)本發(fa)明使用,不凝氣(qi)體發(fa)電(dian)(dian)(dian)(dian)(dian)處(chu)理(li)系(xi)(xi)統(tong)(tong)停用時(shi),由市電(dian)(dian)(dian)(dian)(dian)提供(gong)電(dian)(dian)(dian)(dian)(dian)力,同時(shi)啟(qi)用燃(ran)(ran)燒達(da)標排(pai)放裝置(zhi)(zhi)。

所(suo)述熱(re)(re)(re)裂解主機包(bao)括(kuo)上(shang)(shang)料裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)、初(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)、二級(ji)(ji)(ji)(ji)(ji)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)及冷(leng)卻裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi),所(suo)述初(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)包(bao)括(kuo)上(shang)(shang)層(ceng)初(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)和(he)下(xia)層(ceng)初(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi);所(suo)述上(shang)(shang)層(ceng)初(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)由內部(bu)的(de)(de)(de)(de)上(shang)(shang)層(ceng)初(chu)級(ji)(ji)(ji)(ji)(ji)雙絞(jiao)籠裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)和(he)外部(bu)的(de)(de)(de)(de)上(shang)(shang)層(ceng)初(chu)級(ji)(ji)(ji)(ji)(ji)電磁(ci)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)構(gou)成;所(suo)述二級(ji)(ji)(ji)(ji)(ji)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)位于初(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)(de)下(xia)方(fang),其進料口(kou)與(yu)初(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)(de)出料口(kou)相接,所(suo)述二級(ji)(ji)(ji)(ji)(ji)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)由內部(bu)的(de)(de)(de)(de)二級(ji)(ji)(ji)(ji)(ji)雙絞(jiao)籠裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)和(he)外部(bu)的(de)(de)(de)(de)二級(ji)(ji)(ji)(ji)(ji)電磁(ci)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)構(gou)成;所(suo)述二級(ji)(ji)(ji)(ji)(ji)加(jia)(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)(de)固(gu)體出料口(kou)與(yu)所(suo)述冷(leng)卻裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)(de)進料口(kou)相接;

所(suo)(suo)述(shu)(shu)(shu)冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)包括(kuo)上(shang)層(ceng)冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)和下(xia)層(ceng)冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi),冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)由單絞籠裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)構成(cheng),所(suo)(suo)述(shu)(shu)(shu)上(shang)層(ceng)冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)的(de)出(chu)料(liao)(liao)口與(yu)下(xia)層(ceng)冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)的(de)進(jin)料(liao)(liao)口相(xiang)(xiang)(xiang)接(jie)(jie),所(suo)(suo)述(shu)(shu)(shu)下(xia)層(ceng)冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)的(de)出(chu)料(liao)(liao)口與(yu)出(chu)料(liao)(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)的(de)進(jin)料(liao)(liao)口相(xiang)(xiang)(xiang)接(jie)(jie),所(suo)(suo)述(shu)(shu)(shu)出(chu)料(liao)(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)的(de)出(chu)料(liao)(liao)口與(yu)炭黑收集裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)相(xiang)(xiang)(xiang)接(jie)(jie);在(zai)所(suo)(suo)述(shu)(shu)(shu)上(shang)層(ceng)初級(ji)加(jia)熱裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)的(de)上(shang)部(bu)以(yi)及二級(ji)加(jia)熱裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)的(de)上(shang)部(bu)設置(zhi)(zhi)(zhi)有出(chu)氣(qi)口,所(suo)(suo)述(shu)(shu)(shu)出(chu)氣(qi)口與(yu)所(suo)(suo)述(shu)(shu)(shu)輪胎油收集系(xi)統連通;所(suo)(suo)述(shu)(shu)(shu)輪胎油收集系(xi)統包括(kuo)氣(qi)態物質(zhi)收集管路(lu)及冷(leng)(leng)凝裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi),所(suo)(suo)述(shu)(shu)(shu)冷(leng)(leng)凝裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)的(de)下(xia)部(bu)出(chu)料(liao)(liao)口與(yu)集油裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)的(de)進(jin)料(liao)(liao)口相(xiang)(xiang)(xiang)接(jie)(jie);所(suo)(suo)述(shu)(shu)(shu)冷(leng)(leng)凝裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)的(de)上(shang)部(bu)出(chu)氣(qi)口與(yu)不(bu)凝氣(qi)體發(fa)電處理系(xi)統相(xiang)(xiang)(xiang)接(jie)(jie);

所述炭(tan)黑收集系(xi)統(tong)包(bao)括出料(liao)裝(zhuang)(zhuang)置和炭(tan)黑臨時儲(chu)存容器,所述出料(liao)裝(zhuang)(zhuang)置的(de)進料(liao)口(kou)(kou)與(yu)下層冷(leng)卻(que)裝(zhuang)(zhuang)置的(de)出料(liao)口(kou)(kou)相(xiang)接;所述出料(liao)裝(zhuang)(zhuang)置的(de)出料(liao)口(kou)(kou)與(yu)所述炭(tan)黑臨時儲(chu)存容器的(de)進料(liao)口(kou)(kou)相(xiang)接;

所(suo)述(shu)(shu)不凝氣(qi)體發(fa)電(dian)處理(li)系統包(bao)括(kuo)除硫(liu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)、燃(ran)燒達(da)標排(pai)放裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)、發(fa)電(dian)系統;所(suo)述(shu)(shu)除硫(liu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)包(bao)括(kuo)一級除硫(liu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)、二(er)級除硫(liu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)及(ji)三(san)級除硫(liu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi);所(suo)述(shu)(shu)燃(ran)燒達(da)標排(pai)放裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)在發(fa)電(dian)系統停(ting)機(ji)(ji)(ji)期間啟(qi)用(yong),其包(bao)括(kuo)防回火裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)及(ji)燃(ran)燒裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi),所(suo)述(shu)(shu)燃(ran)燒裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)的(de)排(pai)煙(yan)管路(lu)接(jie)煙(yan)氣(qi)凈(jing)化裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi),燃(ran)燒裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)的(de)進料口(kou)(kou)通(tong)(tong)過防回火裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)后與三(san)級除硫(liu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)的(de)一個排(pai)氣(qi)口(kou)(kou)接(jie)通(tong)(tong);所(suo)述(shu)(shu)發(fa)電(dian)系統包(bao)括(kuo)內燃(ran)機(ji)(ji)(ji)及(ji)發(fa)電(dian)機(ji)(ji)(ji),所(suo)述(shu)(shu)內燃(ran)機(ji)(ji)(ji)的(de)煙(yan)氣(qi)排(pai)放口(kou)(kou)接(jie)內燃(ran)機(ji)(ji)(ji)煙(yan)氣(qi)凈(jing)化裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi);

所述供(gong)(gong)電(dian)(dian)(dian)(dian)(dian)系統包(bao)括廠內(nei)供(gong)(gong)電(dian)(dian)(dian)(dian)(dian)網及市(shi)電(dian)(dian)(dian)(dian)(dian)供(gong)(gong)電(dian)(dian)(dian)(dian)(dian)線(xian)路,所述廠內(nei)供(gong)(gong)電(dian)(dian)(dian)(dian)(dian)網由發電(dian)(dian)(dian)(dian)(dian)機(ji)提供(gong)(gong)電(dian)(dian)(dian)(dian)(dian)力,分別通過(guo)(guo)上料(liao)裝(zhuang)(zhuang)置(zhi)電(dian)(dian)(dian)(dian)(dian)源接(jie)(jie)入(ru)線(xian)向上料(liao)裝(zhuang)(zhuang)置(zhi)供(gong)(gong)電(dian)(dian)(dian)(dian)(dian)、通過(guo)(guo)初(chu)級(ji)加(jia)熱(re)(re)裝(zhuang)(zhuang)置(zhi)電(dian)(dian)(dian)(dian)(dian)源接(jie)(jie)入(ru)線(xian)向初(chu)級(ji)加(jia)熱(re)(re)裝(zhuang)(zhuang)置(zhi)供(gong)(gong)電(dian)(dian)(dian)(dian)(dian)、通過(guo)(guo)二(er)級(ji)加(jia)熱(re)(re)裝(zhuang)(zhuang)置(zhi)電(dian)(dian)(dian)(dian)(dian)源接(jie)(jie)入(ru)線(xian)向二(er)級(ji)加(jia)熱(re)(re)裝(zhuang)(zhuang)置(zhi)供(gong)(gong)電(dian)(dian)(dian)(dian)(dian)、通過(guo)(guo)出料(liao)裝(zhuang)(zhuang)置(zhi)電(dian)(dian)(dian)(dian)(dian)源接(jie)(jie)入(ru)線(xian)向出料(liao)裝(zhuang)(zhuang)置(zhi)供(gong)(gong)電(dian)(dian)(dian)(dian)(dian)、通過(guo)(guo)冷卻裝(zhuang)(zhuang)置(zhi)電(dian)(dian)(dian)(dian)(dian)源接(jie)(jie)入(ru)線(xian)向冷卻裝(zhuang)(zhuang)置(zhi)供(gong)(gong)電(dian)(dian)(dian)(dian)(dian)。

本發明(ming)與現有技術相比,具有以下有益效果:

本(ben)發(fa)明(ming)采(cai)用不凝(ning)氣(qi)體發(fa)電(dian)處理系統(tong)(tong)(tong),使熱(re)(re)裂解(jie)過(guo)程中(zhong)(zhong)產(chan)生的約占總生成(cheng)物的10%的不凝(ning)氣(qi)態物得以充(chong)分循環利用,比現有技術(shu)節能70%,減(jian)少對環境的污(wu)染,加(jia)熱(re)(re)裝(zhuang)置(zhi)采(cai)用電(dian)磁加(jia)熱(re)(re),使加(jia)熱(re)(re)裝(zhuang)置(zhi)的溫度均勻穩定,解(jie)決了傳統(tong)(tong)(tong)間歇式工藝過(guo)程中(zhong)(zhong)的“內燃”問(wen)題,把傳統(tong)(tong)(tong)的“炭渣”、“炭灰”變(bian)成(cheng)了真正意義上的“再生炭黑(hei)”,使常(chang)壓、連續熱(re)(re)裂解(jie)產(chan)品的實際(ji)綜合生產(chan)成(cheng)本(ben)低于土(tu)法煉油,奠定了推(tui)廣(guang)應用的根本(ben)基礎;采(cai)用雙絞(jiao)籠裝(zhuang)置(zhi)使物料在傳輸過(guo)程中(zhong)(zhong),絞(jiao)籠得到(dao)自行(xing)清理,而不會產(chan)生絞(jiao)籠堵塞現象,實現了真正意義上的連續、工業化生產(chan)。因(yin)此,本(ben)系統(tong)(tong)(tong)實現了廢氣(qi)回收利用,環保節能,適合推(tui)廣(guang)應用。

附圖說明

圖1為本(ben)發明的結構示意(yi)圖;

圖(tu)(tu)2為圖(tu)(tu)1中結構(gou)的a-a剖面(mian)圖(tu)(tu);

圖3為圖1中結構的(de)b-b剖面圖。

圖(tu)中:1—上(shang)料(liao)(liao)(liao)(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);2—廠內供電(dian)(dian)網(wang);2-1—上(shang)料(liao)(liao)(liao)(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)電(dian)(dian)源(yuan)接(jie)(jie)入(ru)(ru)線(xian);2-2—初級(ji)加熱(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)電(dian)(dian)源(yuan)接(jie)(jie)入(ru)(ru)線(xian);2-3—二(er)級(ji)加熱(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)電(dian)(dian)源(yuan)接(jie)(jie)入(ru)(ru)線(xian);2-4—出(chu)料(liao)(liao)(liao)(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)電(dian)(dian)源(yuan)接(jie)(jie)入(ru)(ru)線(xian);2-5—冷(leng)(leng)卻裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)電(dian)(dian)源(yuan)接(jie)(jie)入(ru)(ru)線(xian);3—氣態物質收集(ji)管(guan)路;4—市電(dian)(dian)供電(dian)(dian)線(xian)路;4-1—變電(dian)(dian)室;5—冷(leng)(leng)凝(ning)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);6—集(ji)油裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);7—除硫裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);7-1—一級(ji)除硫裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);7-2—二(er)級(ji)除硫裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);7-3—三級(ji)除硫裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);8—燃燒(shao)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);9—煙(yan)氣凈(jing)化裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);10—防回火裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);11—內燃機(ji)煙(yan)氣凈(jing)化裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);12—內燃機(ji);13—發電(dian)(dian)機(ji);14—炭(tan)黑臨時儲存(cun)容器;15—出(chu)料(liao)(liao)(liao)(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);16—下(xia)層(ceng)(ceng)冷(leng)(leng)卻裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);17—上(shang)層(ceng)(ceng)冷(leng)(leng)卻裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);18—二(er)級(ji)加熱(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);18-1—二(er)級(ji)電(dian)(dian)磁加熱(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);18-2—二(er)級(ji)雙(shuang)絞(jiao)籠裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);19—下(xia)層(ceng)(ceng)初級(ji)加熱(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);19-1—下(xia)層(ceng)(ceng)初級(ji)電(dian)(dian)磁加熱(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);19-2—下(xia)層(ceng)(ceng)初級(ji)雙(shuang)絞(jiao)籠裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);20—上(shang)層(ceng)(ceng)初級(ji)加熱(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);20-1—上(shang)層(ceng)(ceng)初級(ji)電(dian)(dian)磁加熱(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi);20-2—上(shang)層(ceng)(ceng)初級(ji)雙(shuang)絞(jiao)籠裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)。

具體實施方式

如圖1所(suo)(suo)(suo)示,廢舊輪胎(tai)常壓連續熱(re)(re)(re)裂解系(xi)統(tong),包(bao)(bao)括熱(re)(re)(re)裂解主(zhu)機、輪胎(tai)油(you)收(shou)集(ji)系(xi)統(tong)、炭(tan)黑收(shou)集(ji)系(xi)統(tong)、不凝(ning)氣體發電(dian)(dian)處(chu)理(li)系(xi)統(tong)、供電(dian)(dian)系(xi)統(tong);其特點(dian)是:所(suo)(suo)(suo)述熱(re)(re)(re)裂解主(zhu)機包(bao)(bao)括上料裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)1、初(chu)(chu)(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)、二(er)(er)(er)級(ji)(ji)(ji)(ji)(ji)加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)及冷(leng)卻(que)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi),所(suo)(suo)(suo)述初(chu)(chu)(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)包(bao)(bao)括上層(ceng)初(chu)(chu)(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)20和(he)下層(ceng)初(chu)(chu)(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)19;如圖2所(suo)(suo)(suo)示,所(suo)(suo)(suo)述上層(ceng)初(chu)(chu)(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)20由內部(bu)(bu)(bu)的(de)(de)(de)上層(ceng)初(chu)(chu)(chu)級(ji)(ji)(ji)(ji)(ji)雙(shuang)絞籠(long)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)20-2和(he)外部(bu)(bu)(bu)的(de)(de)(de)上層(ceng)初(chu)(chu)(chu)級(ji)(ji)(ji)(ji)(ji)電(dian)(dian)磁加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)20-1構成(cheng)(cheng);所(suo)(suo)(suo)述二(er)(er)(er)級(ji)(ji)(ji)(ji)(ji)加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)18位(wei)于初(chu)(chu)(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)下方,其進(jin)料口(kou)(kou)與初(chu)(chu)(chu)級(ji)(ji)(ji)(ji)(ji)加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)出料口(kou)(kou)相(xiang)接,如圖3所(suo)(suo)(suo)示,所(suo)(suo)(suo)述二(er)(er)(er)級(ji)(ji)(ji)(ji)(ji)加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)18由內部(bu)(bu)(bu)的(de)(de)(de)二(er)(er)(er)級(ji)(ji)(ji)(ji)(ji)雙(shuang)絞籠(long)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)18-2和(he)外部(bu)(bu)(bu)的(de)(de)(de)二(er)(er)(er)級(ji)(ji)(ji)(ji)(ji)電(dian)(dian)磁加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)18-1構成(cheng)(cheng);所(suo)(suo)(suo)述二(er)(er)(er)級(ji)(ji)(ji)(ji)(ji)加(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)18的(de)(de)(de)固體出料口(kou)(kou)與所(suo)(suo)(suo)述冷(leng)卻(que)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)進(jin)料口(kou)(kou)相(xiang)接;

所(suo)述(shu)冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)包括上(shang)層冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)17和下層冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)16,冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)由單絞籠裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)構成,所(suo)述(shu)上(shang)層冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)17的出(chu)(chu)(chu)(chu)(chu)料(liao)口與(yu)(yu)下層冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)16的進(jin)料(liao)口相(xiang)接(jie)(jie),所(suo)述(shu)下層冷(leng)(leng)卻(que)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)16的出(chu)(chu)(chu)(chu)(chu)料(liao)口與(yu)(yu)出(chu)(chu)(chu)(chu)(chu)料(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)15的進(jin)料(liao)口相(xiang)接(jie)(jie),所(suo)述(shu)出(chu)(chu)(chu)(chu)(chu)料(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)15的出(chu)(chu)(chu)(chu)(chu)料(liao)口與(yu)(yu)炭(tan)黑收集(ji)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)14相(xiang)接(jie)(jie);在所(suo)述(shu)上(shang)層初級加(jia)熱(re)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)20的上(shang)部(bu)(bu)(bu)以及(ji)二級加(jia)熱(re)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)18的上(shang)部(bu)(bu)(bu)設置(zhi)(zhi)有(you)出(chu)(chu)(chu)(chu)(chu)氣口,所(suo)述(shu)出(chu)(chu)(chu)(chu)(chu)氣口與(yu)(yu)所(suo)述(shu)輪胎油收集(ji)系(xi)統(tong)連通;所(suo)述(shu)輪胎油收集(ji)系(xi)統(tong)包括氣態物質(zhi)收集(ji)管路3及(ji)冷(leng)(leng)凝(ning)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)5,所(suo)述(shu)冷(leng)(leng)凝(ning)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)5的下部(bu)(bu)(bu)出(chu)(chu)(chu)(chu)(chu)料(liao)口與(yu)(yu)集(ji)油裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)6的進(jin)料(liao)口相(xiang)接(jie)(jie);所(suo)述(shu)冷(leng)(leng)凝(ning)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)5的上(shang)部(bu)(bu)(bu)出(chu)(chu)(chu)(chu)(chu)氣口與(yu)(yu)不凝(ning)氣體發電處理系(xi)統(tong)相(xiang)接(jie)(jie);

所(suo)(suo)述(shu)(shu)炭(tan)黑(hei)收(shou)集系統包括出(chu)料裝(zhuang)置(zhi)15和炭(tan)黑(hei)臨(lin)時(shi)(shi)儲(chu)存(cun)容器(qi)14,所(suo)(suo)述(shu)(shu)出(chu)料裝(zhuang)置(zhi)15的(de)(de)進(jin)料口與(yu)下層冷卻裝(zhuang)置(zhi)16的(de)(de)出(chu)料口相接;所(suo)(suo)述(shu)(shu)出(chu)料裝(zhuang)置(zhi)15的(de)(de)出(chu)料口與(yu)所(suo)(suo)述(shu)(shu)炭(tan)黑(hei)臨(lin)時(shi)(shi)儲(chu)存(cun)容器(qi)14的(de)(de)進(jin)料口相接;

所(suo)(suo)(suo)述(shu)(shu)(shu)不凝氣體發電(dian)(dian)處理(li)系統包括(kuo)除硫(liu)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)7、燃(ran)燒達標排(pai)放裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)、發電(dian)(dian)系統;所(suo)(suo)(suo)述(shu)(shu)(shu)除硫(liu)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)7包括(kuo)一級除硫(liu)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)7-1、二級除硫(liu)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)7-2及三級除硫(liu)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)7-3;所(suo)(suo)(suo)述(shu)(shu)(shu)燃(ran)燒達標排(pai)放裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)在發電(dian)(dian)系統停機期間啟用(yong),其(qi)包括(kuo)防(fang)回火裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)10及燃(ran)燒裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)8,所(suo)(suo)(suo)述(shu)(shu)(shu)燃(ran)燒裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)8的(de)排(pai)煙(yan)(yan)管路接(jie)煙(yan)(yan)氣凈化裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)9,燃(ran)燒裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)8的(de)進料口通過防(fang)回火裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)10后(hou)與三級除硫(liu)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)7-3的(de)一個排(pai)氣口接(jie)通;所(suo)(suo)(suo)述(shu)(shu)(shu)發電(dian)(dian)系統包括(kuo)內(nei)燃(ran)機12及發電(dian)(dian)機13,所(suo)(suo)(suo)述(shu)(shu)(shu)內(nei)燃(ran)機12的(de)煙(yan)(yan)氣排(pai)放口接(jie)內(nei)燃(ran)機煙(yan)(yan)氣凈化裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)11;

所述供電(dian)(dian)(dian)系統包括廠(chang)內供電(dian)(dian)(dian)網2及市(shi)電(dian)(dian)(dian)供電(dian)(dian)(dian)線路4,所述廠(chang)內供電(dian)(dian)(dian)網由(you)發電(dian)(dian)(dian)機(ji)13提供電(dian)(dian)(dian)力,分別通過(guo)上(shang)料(liao)裝(zhuang)(zhuang)置電(dian)(dian)(dian)源(yuan)(yuan)接入(ru)線2-1向(xiang)(xiang)(xiang)上(shang)料(liao)裝(zhuang)(zhuang)置1供電(dian)(dian)(dian)、通過(guo)初級(ji)加(jia)(jia)(jia)熱(re)(re)裝(zhuang)(zhuang)置電(dian)(dian)(dian)源(yuan)(yuan)接入(ru)線2-2向(xiang)(xiang)(xiang)初級(ji)加(jia)(jia)(jia)熱(re)(re)裝(zhuang)(zhuang)置供電(dian)(dian)(dian)、通過(guo)二級(ji)加(jia)(jia)(jia)熱(re)(re)裝(zhuang)(zhuang)置電(dian)(dian)(dian)源(yuan)(yuan)接入(ru)線2-3向(xiang)(xiang)(xiang)二級(ji)加(jia)(jia)(jia)熱(re)(re)裝(zhuang)(zhuang)置18供電(dian)(dian)(dian)、通過(guo)出料(liao)裝(zhuang)(zhuang)置電(dian)(dian)(dian)源(yuan)(yuan)接入(ru)線2-4向(xiang)(xiang)(xiang)出料(liao)裝(zhuang)(zhuang)置15供電(dian)(dian)(dian)、通過(guo)冷(leng)卻裝(zhuang)(zhuang)置電(dian)(dian)(dian)源(yuan)(yuan)接入(ru)線2-5向(xiang)(xiang)(xiang)冷(leng)卻裝(zhuang)(zhuang)置供電(dian)(dian)(dian)。

工作過程及原理:

本發明工作(zuo)時(shi),首先變(bian)電(dian)(dian)室(shi)4-1接入(ru)(ru)(ru)市電(dian)(dian),啟(qi)動(dong)系(xi)(xi)(xi)(xi)統(tong)(tong),待系(xi)(xi)(xi)(xi)統(tong)(tong)內(nei)(nei)(nei)(nei)加(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)溫度升至一定溫度時(shi),開始投入(ru)(ru)(ru)熱(re)(re)(re)裂(lie)解(jie)原(yuan)料(liao),此(ci)時(shi),上料(liao)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)1將熱(re)(re)(re)裂(lie)解(jie)原(yuan)料(liao)送入(ru)(ru)(ru)初(chu)級(ji)(ji)加(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)的(de)上層(ceng)(ceng)初(chu)級(ji)(ji)加(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)20內(nei)(nei)(nei)(nei),經(jing)(jing)初(chu)步加(jia)(jia)熱(re)(re)(re)后(hou)(hou),其內(nei)(nei)(nei)(nei)的(de)雙絞(jiao)籠(long)(long)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)將原(yuan)料(liao)再(zai)送入(ru)(ru)(ru)下(xia)(xia)層(ceng)(ceng)初(chu)級(ji)(ji)加(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)19內(nei)(nei)(nei)(nei)繼續加(jia)(jia)熱(re)(re)(re),再(zai)由(you)下(xia)(xia)層(ceng)(ceng)初(chu)級(ji)(ji)加(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)19內(nei)(nei)(nei)(nei)的(de)下(xia)(xia)層(ceng)(ceng)初(chu)級(ji)(ji)雙絞(jiao)籠(long)(long)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)19-2將原(yuan)料(liao)送入(ru)(ru)(ru)二(er)(er)級(ji)(ji)加(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)18內(nei)(nei)(nei)(nei),在二(er)(er)級(ji)(ji)電(dian)(dian)磁加(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)18-1的(de)作(zuo)用下(xia)(xia),熱(re)(re)(re)裂(lie)解(jie)原(yuan)料(liao)在二(er)(er)級(ji)(ji)雙絞(jiao)籠(long)(long)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)18-2的(de)絞(jiao)動(dong)中(zhong)進行熱(re)(re)(re)裂(lie)解(jie),產生的(de)氣(qi)(qi)態物質(zhi)經(jing)(jing)由(you)設置(zhi)(zhi)(zhi)于(yu)初(chu)級(ji)(ji)加(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)及(ji)二(er)(er)級(ji)(ji)加(jia)(jia)熱(re)(re)(re)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)18上部的(de)出(chu)氣(qi)(qi)口匯入(ru)(ru)(ru)氣(qi)(qi)態物質(zhi)收集管路(lu)3,再(zai)經(jing)(jing)冷凝(ning)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)5后(hou)(hou),形(xing)成的(de)油料(liao)流入(ru)(ru)(ru)集油裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)6內(nei)(nei)(nei)(nei),形(xing)成的(de)不凝(ning)氣(qi)(qi)體,通過管路(lu)送入(ru)(ru)(ru)除硫(liu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)內(nei)(nei)(nei)(nei),除硫(liu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)有兩路(lu)輸出(chu),一路(lu)送入(ru)(ru)(ru)內(nei)(nei)(nei)(nei)燃(ran)機發電(dian)(dian)系(xi)(xi)(xi)(xi)統(tong)(tong),另(ling)一路(lu)經(jing)(jing)閥門(men)接入(ru)(ru)(ru)燃(ran)燒系(xi)(xi)(xi)(xi)統(tong)(tong)。當(dang)發電(dian)(dian)系(xi)(xi)(xi)(xi)統(tong)(tong)正常啟(qi)動(dong)后(hou)(hou),則變(bian)電(dian)(dian)室(shi)4-1切換(huan)到廠內(nei)(nei)(nei)(nei)供電(dian)(dian)系(xi)(xi)(xi)(xi)統(tong)(tong),即由(you)發電(dian)(dian)機13提(ti)供電(dian)(dian)力。當(dang)發電(dian)(dian)系(xi)(xi)(xi)(xi)統(tong)(tong)故障停機或檢(jian)修停機期間,啟(qi)用燃(ran)燒達標排(pai)放(fang)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)。

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