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一種條狀材料成型擠出設備的制作方法

文檔序號:11035028閱(yue)讀:623來(lai)源:國知局
一種條狀材料成型擠出設備的制造方法與工藝

本實用新(xin)型涉及一種材(cai)料成型擠(ji)出(chu)設備(bei)(bei),特指(zhi)一種木塑石(shi)塑條狀材(cai)料成型擠(ji)出(chu)設備(bei)(bei)。



背景技術:

現(xian)有的材(cai)料(liao)(liao)基礎(chu)設備將材(cai)料(liao)(liao)基礎(chu)后,材(cai)料(liao)(liao)的初始性能無法保持至(zhi)最(zui)終產品(pin)(pin)(pin)制成,材(cai)料(liao)(liao)的降解或者焦化現(xian)象(xiang)經常發生(sheng),受此影響導致最(zui)終產品(pin)(pin)(pin)的質量(liang)大打折(zhe)扣,產品(pin)(pin)(pin)的殘余應力也致使制品(pin)(pin)(pin)容易發生(sheng)翹曲變形(xing),材(cai)料(liao)(liao)體積(ji)愈大時,變形(xing)的頻率俞(yu)高。



技術實現要素:

本實用新(xin)型(xing)(xing)針(zhen)對已有(you)的技術現(xian)狀,提供一種條(tiao)狀材料(liao)(liao)成(cheng)(cheng)(cheng)型(xing)(xing)擠(ji)出設備(bei),機架(jia)1上的送(song)(song)料(liao)(liao)管2將溶(rong)混的材料(liao)(liao)輸送(song)(song)進入(ru)料(liao)(liao)斗(dou)3中(zhong)(zhong),材料(liao)(liao)通(tong)過(guo)計量(liang)送(song)(song)料(liao)(liao)裝置4將材料(liao)(liao)按量(liang)推入(ru)雙向螺桿5中(zhong)(zhong),雙向螺桿5將材料(liao)(liao)擠(ji)入(ru)成(cheng)(cheng)(cheng)型(xing)(xing)模具(ju)6中(zhong)(zhong),成(cheng)(cheng)(cheng)型(xing)(xing)模具(ju)6將條(tiao)狀成(cheng)(cheng)(cheng)型(xing)(xing)材料(liao)(liao)擠(ji)出后進入(ru)成(cheng)(cheng)(cheng)型(xing)(xing)冷(leng)卻(que)(que)組件8中(zhong)(zhong),成(cheng)(cheng)(cheng)型(xing)(xing)冷(leng)卻(que)(que)組件8兩側設置有(you)用于通(tong)入(ru)冷(leng)卻(que)(que)水的入(ru)水口81。

進(jin)一步的(de),所述的(de)雙向螺(luo)桿5一側設(she)置通(tong)過氣缸51進(jin)行(xing)泵(beng)氣的(de)吹氣組(zu)件52。

進(jin)一(yi)(yi)步(bu)的,所述的成型(xing)(xing)模具(ju)6為一(yi)(yi)個或者多個,成型(xing)(xing)模具(ju)6與(yu)成型(xing)(xing)冷(leng)卻組件(jian)8之(zhi)間(jian)具(ju)有一(yi)(yi)段(duan)距離(li)使(shi)半(ban)成型(xing)(xing)材料與(yu)空氣直接(jie)(jie)接(jie)(jie)觸。

進一步的,所(suo)述的成型冷卻組件8出(chu)口處(chu)設置有(you)具(ju)有(you)紅外線(xian)感應裝置的自動裁料裝置9。

進一步的,所述(shu)的成型冷卻(que)組件8內設溫度檢測裝置,溫度信息(xi)反(fan)饋至(zhi)處(chu)理(li)器后控制(zhi)入水(shui)口81的入水(shui)量。

本實(shi)用新型的(de)有益效果為(wei):在材(cai)(cai)料(liao)擠出成型前對其進行(xing)吹氣(qi),擠出后使材(cai)(cai)料(liao)充分與空(kong)氣(qi)接觸,減少材(cai)(cai)料(liao)的(de)殘(can)余應力(li),制成產品后翹曲變(bian)形的(de)幾率降低,產品性能得(de)(de)到(dao)提升,并通過冷(leng)卻組(zu)件(jian)對材(cai)(cai)料(liao)進行(xing)降溫(wen),同時根據(ju)材(cai)(cai)料(liao)的(de)溫(wen)度適當調整入水量,使材(cai)(cai)料(liao)的(de)初(chu)始性能得(de)(de)到(dao)更好地保(bao)留(liu),因此產品質量得(de)(de)到(dao)保(bao)障。

附圖說明:

附圖(tu)1為本實用新型(xing)的(de)整體結構(gou)示意圖(tu)。

具體實施方式:

為了使審查委(wei)員能(neng)對本實用新(xin)型(xing)之目的、特征及功能(neng)有更進一步了解,茲舉較佳實施例并配合圖式詳細說(shuo)明如(ru)下(xia):

請(qing)參閱圖1所(suo)示,系為(wei)本實(shi)用新型(xing)(xing)(xing)(xing)之(zhi)較佳實(shi)施例的(de)結構示意圖,送料(liao)(liao)管2將溶混(hun)的(de)材(cai)(cai)(cai)料(liao)(liao)輸送進(jin)入(ru)(ru)(ru)料(liao)(liao)斗3中,計量送料(liao)(liao)裝(zhuang)置(zhi)4根據預設(she)值將材(cai)(cai)(cai)料(liao)(liao)按量送至(zhi)雙(shuang)(shuang)向(xiang)螺桿5中,通(tong)(tong)過雙(shuang)(shuang)向(xiang)螺桿5將材(cai)(cai)(cai)料(liao)(liao)擠(ji)入(ru)(ru)(ru)成(cheng)(cheng)型(xing)(xing)(xing)(xing)模(mo)(mo)(mo)具(ju)6,成(cheng)(cheng)型(xing)(xing)(xing)(xing)模(mo)(mo)(mo)具(ju)6為(wei)一個(ge)或(huo)者多個(ge),材(cai)(cai)(cai)料(liao)(liao)進(jin)入(ru)(ru)(ru)第(di)(di)一個(ge)成(cheng)(cheng)型(xing)(xing)(xing)(xing)模(mo)(mo)(mo)具(ju)6進(jin)行(xing)初步成(cheng)(cheng)型(xing)(xing)(xing)(xing),在(zai)進(jin)入(ru)(ru)(ru)第(di)(di)二個(ge)成(cheng)(cheng)型(xing)(xing)(xing)(xing)模(mo)(mo)(mo)具(ju)6時,材(cai)(cai)(cai)料(liao)(liao)在(zai)第(di)(di)二個(ge)成(cheng)(cheng)型(xing)(xing)(xing)(xing)模(mo)(mo)(mo)具(ju)6中停(ting)留(liu)一定(ding)的(de)時長對材(cai)(cai)(cai)料(liao)(liao)成(cheng)(cheng)型(xing)(xing)(xing)(xing)進(jin)行(xing)固化,半(ban)成(cheng)(cheng)型(xing)(xing)(xing)(xing)的(de)材(cai)(cai)(cai)料(liao)(liao)接(jie)著被擠(ji)入(ru)(ru)(ru)成(cheng)(cheng)型(xing)(xing)(xing)(xing)冷(leng)(leng)(leng)卻(que)(que)組(zu)(zu)件(jian)(jian)8,成(cheng)(cheng)型(xing)(xing)(xing)(xing)模(mo)(mo)(mo)具(ju)6與(yu)成(cheng)(cheng)型(xing)(xing)(xing)(xing)冷(leng)(leng)(leng)卻(que)(que)組(zu)(zu)件(jian)(jian)8之(zhi)間(jian)具(ju)有(you)一段距(ju)離,因此半(ban)成(cheng)(cheng)型(xing)(xing)(xing)(xing)材(cai)(cai)(cai)料(liao)(liao)在(zai)進(jin)入(ru)(ru)(ru)成(cheng)(cheng)型(xing)(xing)(xing)(xing)冷(leng)(leng)(leng)卻(que)(que)組(zu)(zu)件(jian)(jian)8之(zhi)前的(de)一定(ding)的(de)時間(jian)內與(yu)空氣(qi)直接(jie)接(jie)觸(chu),減少(shao)材(cai)(cai)(cai)料(liao)(liao)的(de)殘余(yu)應(ying)力。雙(shuang)(shuang)向(xiang)螺桿5一側設(she)置(zhi)吹(chui)氣(qi)組(zu)(zu)件(jian)(jian)52,吹(chui)氣(qi)組(zu)(zu)件(jian)(jian)52向(xiang)雙(shuang)(shuang)向(xiang)螺桿5內進(jin)行(xing)泵氣(qi),保持空氣(qi)在(zai)適當(dang)范圍(wei)內流通(tong)(tong),使(shi)材(cai)(cai)(cai)料(liao)(liao)成(cheng)(cheng)型(xing)(xing)(xing)(xing)后翹(qiao)曲(qu)(qu)變形(xing)的(de)幾(ji)率降低,產品(pin)(pin)性能得(de)到提升。成(cheng)(cheng)型(xing)(xing)(xing)(xing)模(mo)(mo)(mo)具(ju)6的(de)條狀成(cheng)(cheng)型(xing)(xing)(xing)(xing)材(cai)(cai)(cai)料(liao)(liao)擠(ji)出后進(jin)入(ru)(ru)(ru)成(cheng)(cheng)型(xing)(xing)(xing)(xing)冷(leng)(leng)(leng)卻(que)(que)組(zu)(zu)件(jian)(jian)8中,成(cheng)(cheng)型(xing)(xing)(xing)(xing)冷(leng)(leng)(leng)卻(que)(que)組(zu)(zu)件(jian)(jian)8兩側設(she)置(zhi)有(you)用于通(tong)(tong)入(ru)(ru)(ru)冷(leng)(leng)(leng)卻(que)(que)水的(de)入(ru)(ru)(ru)水口81,冷(leng)(leng)(leng)卻(que)(que)水可快速(su)對材(cai)(cai)(cai)料(liao)(liao)進(jin)行(xing)降溫,使(shi)材(cai)(cai)(cai)料(liao)(liao)低溫成(cheng)(cheng)型(xing)(xing)(xing)(xing),預防(fang)翹(qiao)曲(qu)(qu)變形(xing),產品(pin)(pin)性能得(de)到提升。

作為優選的技術方案,成型冷(leng)(leng)卻組件(jian)8出口處(chu)(chu)設置(zhi)有(you)具有(you)紅外線(xian)感應裝置(zhi)的自動(dong)裁(cai)料裝置(zhi)9,成型材(cai)(cai)(cai)料到達指定位置(zhi)時,自動(dong)裁(cai)料裝置(zhi)9根(gen)據(ju)預設值裁(cai)切一定長度的材(cai)(cai)(cai)料。成型冷(leng)(leng)卻組件(jian)8內設溫度檢測(ce)裝置(zhi),當半成型材(cai)(cai)(cai)料進入(ru)成型冷(leng)(leng)卻組件(jian)8后,材(cai)(cai)(cai)料的溫度信息反饋至處(chu)(chu)理(li)器,處(chu)(chu)理(li)器可根(gen)據(ju)設定值控制入(ru)水口81的入(ru)水量進行降溫。

當然,以上圖示僅為本(ben)實(shi)用(yong)新型(xing)較佳實(shi)施方式,并非以此限定本(ben)實(shi)用(yong)新型(xing)的使用(yong)范圍(wei),故,凡是在(zai)本(ben)實(shi)用(yong)新型(xing)原理上做等效改(gai)變(bian)均應包含(han)在(zai)本(ben)實(shi)用(yong)新型(xing)的保護(hu)范圍(wei)內。

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