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一種用于電線電纜生產的自動裁卷機的制作方法

文檔(dang)序號:11481774閱讀:702來源:國知局
一種用于電線電纜生產的自動裁卷機的制造方法與工藝

本實用(yong)新型涉及電(dian)線(xian)電(dian)纜技術領域,特別是涉及一種用(yong)于電(dian)線(xian)電(dian)纜生產的自動裁卷機。



背景技術:

隨著社會不斷發展和(he)科技(ji)不斷進(jin)步,機械化(hua)(hua)、自動化(hua)(hua)、標準化(hua)(hua)生產(chan)(chan)已經(jing)逐漸成為發展趨勢,并逐步代替(ti)傳統的(de)(de)手(shou)工勞動,為企業(ye)的(de)(de)可(ke)(ke)持續發展注入了新的(de)(de)動力。因此(ci),電線電纜(lan)生產(chan)(chan)企業(ye)也(ye)需要與時(shi)俱(ju)進(jin),通過轉型升(sheng)級,大力發展機械自動化(hua)(hua)設備(bei)以代替(ti)傳統的(de)(de)手(shou)工勞動,進(jin)而提高企業(ye)的(de)(de)生產(chan)(chan)效益,實現企業(ye)的(de)(de)可(ke)(ke)持續發展。

在電(dian)線(xian)(xian)(xian)電(dian)纜的(de)(de)生產(chan)過程中,需要將生產(chan)出來的(de)(de)電(dian)線(xian)(xian)(xian)電(dian)纜進(jin)行(xing)裁(cai)剪(jian)并卷繞。傳統是采(cai)用人(ren)(ren)(ren)(ren)(ren)工(gong)操作的(de)(de)方(fang)式進(jin)行(xing),人(ren)(ren)(ren)(ren)(ren)工(gong)裁(cai)線(xian)(xian)(xian)需要一(yi)人(ren)(ren)(ren)(ren)(ren)拉著線(xian)(xian)(xian)頭(tou)靠近裁(cai)線(xian)(xian)(xian)指定始點,另(ling)一(yi)人(ren)(ren)(ren)(ren)(ren)將線(xian)(xian)(xian)材拉直并靠近所需裁(cai)線(xian)(xian)(xian)長度(du)的(de)(de)終點進(jin)行(xing)手工(gong)裁(cai)切,兩人(ren)(ren)(ren)(ren)(ren)配合完成,線(xian)(xian)(xian)面(mian)(mian)常常被(bei)擦傷(shang)弄(nong)臟,裁(cai)完后還(huan)要一(yi)人(ren)(ren)(ren)(ren)(ren)打(da)餅收卷。此種(zhong)采(cai)用人(ren)(ren)(ren)(ren)(ren)工(gong)對(dui)電(dian)線(xian)(xian)(xian)電(dian)纜進(jin)行(xing)裁(cai)剪(jian)并卷繞的(de)(de)方(fang)式,基本上需要三(san)個人(ren)(ren)(ren)(ren)(ren)同時協(xie)作完成,一(yi)方(fang)面(mian)(mian)會造成線(xian)(xian)(xian)材裁(cai)切長度(du)的(de)(de)不準(zhun)確性,另(ling)一(yi)方(fang)面(mian)(mian)會對(dui)線(xian)(xian)(xian)材的(de)(de)表(biao)面(mian)(mian)造成損害,同時還(huan)極大降低了生產(chan)的(de)(de)效率,提升了生產(chan)的(de)(de)成本。



技術實現要素:

本實用新(xin)型的目的是克服現有技術中的不足之處,提(ti)(ti)供一種用于電(dian)線電(dian)纜生產(chan)的自動裁卷機(ji),提(ti)(ti)高線材裁切長度的準確性,防止線材的表面受到損害,提(ti)(ti)升生產(chan)的效(xiao)率,降低生產(chan)的成本。

本實用新型的目(mu)的是通過以下技術方案來實現的:

一(yi)種用于電線(xian)(xian)(xian)(xian)電纜(lan)生(sheng)產的自動(dong)裁(cai)卷(juan)機,包括(kuo):放線(xian)(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)、張(zhang)力控制裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)、線(xian)(xian)(xian)(xian)材(cai)(cai)長(chang)度計算(suan)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)、送(song)線(xian)(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)、裁(cai)線(xian)(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)、排(pai)線(xian)(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)、繞線(xian)(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi),所(suo)(suo)(suo)(suo)(suo)述(shu)放線(xian)(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)、所(suo)(suo)(suo)(suo)(suo)述(shu)張(zhang)力控制裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)、所(suo)(suo)(suo)(suo)(suo)述(shu)線(xian)(xian)(xian)(xian)材(cai)(cai)長(chang)度計算(suan)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)、所(suo)(suo)(suo)(suo)(suo)述(shu)送(song)線(xian)(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)、所(suo)(suo)(suo)(suo)(suo)述(shu)裁(cai)線(xian)(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)、所(suo)(suo)(suo)(suo)(suo)述(shu)排(pai)線(xian)(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)及所(suo)(suo)(suo)(suo)(suo)述(shu)繞線(xian)(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)(zhi)呈“一(yi)”字(zi)形(xing)依序排(pai)布;

所(suo)(suo)(suo)(suo)(suo)述(shu)線材(cai)長(chang)(chang)度(du)(du)計(ji)算裝置包括(kuo):長(chang)(chang)度(du)(du)計(ji)算支(zhi)撐(cheng)架(jia)、上(shang)滾(gun)輪(lun)(lun)(lun)(lun)、下(xia)滾(gun)輪(lun)(lun)(lun)(lun),所(suo)(suo)(suo)(suo)(suo)述(shu)上(shang)滾(gun)輪(lun)(lun)(lun)(lun)及所(suo)(suo)(suo)(suo)(suo)述(shu)下(xia)滾(gun)輪(lun)(lun)(lun)(lun)轉(zhuan)動安(an)裝于所(suo)(suo)(suo)(suo)(suo)述(shu)長(chang)(chang)度(du)(du)計(ji)算支(zhi)撐(cheng)架(jia)上(shang),所(suo)(suo)(suo)(suo)(suo)述(shu)上(shang)滾(gun)輪(lun)(lun)(lun)(lun)的轉(zhuan)軸與所(suo)(suo)(suo)(suo)(suo)述(shu)下(xia)滾(gun)輪(lun)(lun)(lun)(lun)的轉(zhuan)軸相互平行,所(suo)(suo)(suo)(suo)(suo)述(shu)上(shang)滾(gun)輪(lun)(lun)(lun)(lun)的滾(gun)輪(lun)(lun)(lun)(lun)面與所(suo)(suo)(suo)(suo)(suo)述(shu)下(xia)滾(gun)輪(lun)(lun)(lun)(lun)的滾(gun)輪(lun)(lun)(lun)(lun)面相互抵接;

所(suo)(suo)述送(song)線裝置包(bao)括(kuo):水平往復驅(qu)動部(bu)、送(song)線機械手,所(suo)(suo)述水平往復驅(qu)動部(bu)驅(qu)動所(suo)(suo)述送(song)線機械手沿水平方向往復移(yi)動;

所(suo)述(shu)(shu)裁(cai)(cai)線(xian)裝置(zhi)包括:第(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)線(xian)驅(qu)(qu)動(dong)(dong)(dong)部(bu)、第(di)(di)(di)(di)二裁(cai)(cai)線(xian)驅(qu)(qu)動(dong)(dong)(dong)部(bu)、第(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)線(xian)刀(dao)(dao)(dao)、第(di)(di)(di)(di)二裁(cai)(cai)線(xian)刀(dao)(dao)(dao),所(suo)述(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)線(xian)驅(qu)(qu)動(dong)(dong)(dong)部(bu)驅(qu)(qu)動(dong)(dong)(dong)所(suo)述(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)線(xian)刀(dao)(dao)(dao)靠近或遠離(li)所(suo)述(shu)(shu)第(di)(di)(di)(di)二裁(cai)(cai)線(xian)刀(dao)(dao)(dao)運動(dong)(dong)(dong),所(suo)述(shu)(shu)第(di)(di)(di)(di)二裁(cai)(cai)線(xian)驅(qu)(qu)動(dong)(dong)(dong)部(bu)驅(qu)(qu)動(dong)(dong)(dong)所(suo)述(shu)(shu)第(di)(di)(di)(di)二裁(cai)(cai)線(xian)刀(dao)(dao)(dao)靠近或遠離(li)所(suo)述(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)線(xian)刀(dao)(dao)(dao)運動(dong)(dong)(dong),所(suo)述(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)線(xian)刀(dao)(dao)(dao)與(yu)所(suo)述(shu)(shu)第(di)(di)(di)(di)二裁(cai)(cai)線(xian)刀(dao)(dao)(dao)相互靠近或遠離(li);

所述排(pai)線(xian)裝置包括:排(pai)線(xian)升降(jiang)部、排(pai)線(xian)夾爪,所述排(pai)線(xian)升降(jiang)部驅動所述排(pai)線(xian)夾爪沿豎直方向往復升降(jiang);

所述繞線裝置(zhi)包括:繞線轉動部、繞線盤,所述繞線轉動部驅動所述繞線盤轉動。

在其中(zhong)一(yi)個實(shi)施例(li)中(zhong),所(suo)(suo)述放(fang)(fang)線(xian)(xian)裝置包括放(fang)(fang)線(xian)(xian)架及放(fang)(fang)線(xian)(xian)滾筒(tong),所(suo)(suo)述放(fang)(fang)線(xian)(xian)滾筒(tong)轉動(dong)設于所(suo)(suo)述放(fang)(fang)線(xian)(xian)架上。

在(zai)其(qi)中一(yi)(yi)個實(shi)施(shi)例(li)中,所述(shu)張(zhang)力(li)控(kong)(kong)制(zhi)裝置(zhi)包括:張(zhang)力(li)控(kong)(kong)制(zhi)支撐(cheng)架、第(di)(di)一(yi)(yi)定(ding)滑(hua)(hua)輪(lun)(lun)、第(di)(di)二定(ding)滑(hua)(hua)輪(lun)(lun)、張(zhang)力(li)控(kong)(kong)制(zhi)桿,所述(shu)第(di)(di)一(yi)(yi)定(ding)滑(hua)(hua)輪(lun)(lun)及所述(shu)第(di)(di)二定(ding)滑(hua)(hua)輪(lun)(lun)固定(ding)于(yu)所述(shu)張(zhang)力(li)控(kong)(kong)制(zhi)支撐(cheng)架,所述(shu)張(zhang)力(li)控(kong)(kong)制(zhi)桿一(yi)(yi)端(duan)鉸接于(yu)所述(shu)張(zhang)力(li)控(kong)(kong)制(zhi)支撐(cheng)架上(shang),所述(shu)張(zhang)力(li)控(kong)(kong)制(zhi)桿另一(yi)(yi)端(duan)設有動滑(hua)(hua)輪(lun)(lun),所述(shu)動滑(hua)(hua)輪(lun)(lun)位(wei)于(yu)所述(shu)第(di)(di)一(yi)(yi)定(ding)滑(hua)(hua)輪(lun)(lun)及所述(shu)第(di)(di)二定(ding)滑(hua)(hua)輪(lun)(lun)之間。

在(zai)其中一個實施例中,所述(shu)水平往復(fu)驅動部為電(dian)機絲桿結構驅動。

在其中(zhong)一個實施例(li)中(zhong),所述(shu)第一裁(cai)線(xian)驅動(dong)部為氣缸結構(gou)驅動(dong)。

在其中一個(ge)實(shi)施例中,所述第(di)二(er)裁(cai)線驅動(dong)部為氣缸(gang)結構驅動(dong)。

在其中一個實施例中,所述排線升(sheng)降部(bu)為電(dian)機(ji)絲桿結構驅動。

在其中一個實施例中,所述(shu)繞線(xian)轉(zhuan)動部為(wei)電機結構(gou)驅動。

本實用新型的(de)(de)(de)用于(yu)電線(xian)電纜生產(chan)的(de)(de)(de)自(zi)動裁(cai)卷機,通過設(she)置(zhi)(zhi)放線(xian)裝置(zhi)(zhi)、張(zhang)力控制裝置(zhi)(zhi)、線(xian)材(cai)長(chang)度(du)計算裝置(zhi)(zhi)、送線(xian)裝置(zhi)(zhi)、裁(cai)線(xian)裝置(zhi)(zhi)、排線(xian)裝置(zhi)(zhi)、繞線(xian)裝置(zhi)(zhi),并對各(ge)個裝置(zhi)(zhi)的(de)(de)(de)結(jie)構進行(xing)優化,提高(gao)線(xian)材(cai)裁(cai)切長(chang)度(du)的(de)(de)(de)準確性(xing),防止線(xian)材(cai)的(de)(de)(de)表面受到損害,提升生產(chan)的(de)(de)(de)效率,降低生產(chan)的(de)(de)(de)成本。

附圖說明

圖(tu)1為本實(shi)用新型一實(shi)施例的(de)用于電(dian)線電(dian)纜生產的(de)自動裁(cai)卷機的(de)主視圖(tu);

圖(tu)2為(wei)圖(tu)1所示的(de)用于電(dian)線電(dian)纜生產的(de)自動裁卷機的(de)俯視圖(tu)。

具體實施方式

為了便于理解(jie)本(ben)(ben)實(shi)(shi)(shi)用(yong)新型(xing)(xing),下面將參(can)照相關(guan)附圖對本(ben)(ben)實(shi)(shi)(shi)用(yong)新型(xing)(xing)進行(xing)更全(quan)面的(de)描述。附圖中給出了本(ben)(ben)實(shi)(shi)(shi)用(yong)新型(xing)(xing)的(de)較佳實(shi)(shi)(shi)施(shi)方(fang)式(shi)。但是,本(ben)(ben)實(shi)(shi)(shi)用(yong)新型(xing)(xing)可以(yi)以(yi)許多不同的(de)形(xing)式(shi)來實(shi)(shi)(shi)現,并不限于本(ben)(ben)文所描述的(de)實(shi)(shi)(shi)施(shi)方(fang)式(shi)。相反地,提(ti)供這些實(shi)(shi)(shi)施(shi)方(fang)式(shi)的(de)目的(de)是使對本(ben)(ben)實(shi)(shi)(shi)用(yong)新型(xing)(xing)的(de)公開內容理解(jie)的(de)更加透徹全(quan)面。

需要說明的(de)(de)是(shi),當(dang)元(yuan)(yuan)件(jian)(jian)被稱為(wei)“固定于”另(ling)(ling)一個元(yuan)(yuan)件(jian)(jian),它可以(yi)直(zhi)接(jie)在(zai)(zai)另(ling)(ling)一個元(yuan)(yuan)件(jian)(jian)上或(huo)者也可以(yi)存在(zai)(zai)居中(zhong)的(de)(de)元(yuan)(yuan)件(jian)(jian)。當(dang)一個元(yuan)(yuan)件(jian)(jian)被認為(wei)是(shi)“連(lian)(lian)接(jie)”另(ling)(ling)一個元(yuan)(yuan)件(jian)(jian),它可以(yi)是(shi)直(zhi)接(jie)連(lian)(lian)接(jie)到另(ling)(ling)一個元(yuan)(yuan)件(jian)(jian)或(huo)者可能同(tong)時存在(zai)(zai)居中(zhong)元(yuan)(yuan)件(jian)(jian)。本(ben)文所使用的(de)(de)術語“垂直(zhi)的(de)(de)”、“水平(ping)的(de)(de)”、“左”、“右”以(yi)及類似(si)的(de)(de)表述(shu)只是(shi)為(wei)了(le)說明的(de)(de)目的(de)(de),并不表示是(shi)唯一的(de)(de)實施方式。

除非另(ling)有(you)(you)定義(yi),本文所(suo)(suo)使用(yong)的(de)(de)(de)(de)所(suo)(suo)有(you)(you)的(de)(de)(de)(de)技術(shu)(shu)和科學術(shu)(shu)語(yu)與屬于本實(shi)(shi)用(yong)新型的(de)(de)(de)(de)技術(shu)(shu)領(ling)域的(de)(de)(de)(de)技術(shu)(shu)人(ren)員通(tong)常理解的(de)(de)(de)(de)含義(yi)相同。本文中(zhong)在本實(shi)(shi)用(yong)新型的(de)(de)(de)(de)說明書中(zhong)所(suo)(suo)使用(yong)的(de)(de)(de)(de)術(shu)(shu)語(yu)只是為(wei)了描述具體的(de)(de)(de)(de)實(shi)(shi)施方式的(de)(de)(de)(de)目的(de)(de)(de)(de),不是旨在于限制本實(shi)(shi)用(yong)新型。本文所(suo)(suo)使用(yong)的(de)(de)(de)(de)術(shu)(shu)語(yu)“及/或”包括一個(ge)或多個(ge)相關的(de)(de)(de)(de)所(suo)(suo)列項(xiang)目的(de)(de)(de)(de)任意的(de)(de)(de)(de)和所(suo)(suo)有(you)(you)的(de)(de)(de)(de)組合。

如圖(tu)1所示(shi)(shi),其(qi)為本(ben)實用新型一(yi)實施例的(de)(de)用于電(dian)(dian)線電(dian)(dian)纜生產的(de)(de)自動(dong)裁卷機10的(de)(de)主視圖(tu)。請(qing)一(yi)并(bing)參閱圖(tu)2,為圖(tu)1所示(shi)(shi)的(de)(de)用于電(dian)(dian)線電(dian)(dian)纜生產的(de)(de)自動(dong)裁卷機10的(de)(de)俯視圖(tu)。

一種用(yong)于電(dian)線(xian)(xian)(xian)電(dian)纜(lan)生(sheng)產的(de)自動裁卷(juan)(juan)機10,其(qi)包括(kuo):放(fang)線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)100、張力(li)控(kong)(kong)制裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)200、線(xian)(xian)(xian)材(cai)長(chang)度計(ji)算裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)300、送線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)400、裁線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)500、排線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)600、繞(rao)線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)700。放(fang)線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)100、張力(li)控(kong)(kong)制裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)200、線(xian)(xian)(xian)材(cai)長(chang)度計(ji)算裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)300、送線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)400、裁線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)500、排線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)600及繞(rao)線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)700呈“一”字形依(yi)序排布(bu),需要進行裁切(qie)及卷(juan)(juan)繞(rao)的(de)線(xian)(xian)(xian)材(cai)由(you)放(fang)線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)100開始進行放(fang)卷(juan)(juan),依(yi)次通過張力(li)控(kong)(kong)制裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)200、線(xian)(xian)(xian)材(cai)長(chang)度計(ji)算裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)300、送線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)400、裁線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)500、排線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)600,到達繞(rao)線(xian)(xian)(xian)裝(zhuang)(zhuang)置(zhi)(zhi)(zhi)(zhi)700處進行收卷(juan)(juan)。

放(fang)線(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)置(zhi)100用(yong)于(yu)(yu)對(dui)線(xian)(xian)(xian)材(cai)進行放(fang)卷;張力(li)控(kong)(kong)制裝(zhuang)(zhuang)(zhuang)置(zhi)200用(yong)于(yu)(yu)對(dui)線(xian)(xian)(xian)材(cai)進行張力(li)控(kong)(kong)制,使(shi)得線(xian)(xian)(xian)材(cai)處于(yu)(yu)緊繃狀(zhuang)態,防止線(xian)(xian)(xian)材(cai)出現松動的現象;線(xian)(xian)(xian)材(cai)長度(du)(du)計(ji)算裝(zhuang)(zhuang)(zhuang)置(zhi)300用(yong)于(yu)(yu)對(dui)線(xian)(xian)(xian)材(cai)的長度(du)(du)進行計(ji)算,當線(xian)(xian)(xian)材(cai)到達指定的裁(cai)切(qie)長度(du)(du)時(shi),將感(gan)應信號發送至控(kong)(kong)制中心(xin),由控(kong)(kong)制中心(xin)控(kong)(kong)制裁(cai)線(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)置(zhi)500對(dui)線(xian)(xian)(xian)材(cai)進行裁(cai)切(qie);裁(cai)線(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)置(zhi)500用(yong)于(yu)(yu)對(dui)線(xian)(xian)(xian)材(cai)進行裁(cai)切(qie);排線(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)置(zhi)600用(yong)于(yu)(yu)配(pei)合繞(rao)線(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)置(zhi)700,繞(rao)線(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)置(zhi)700在對(dui)線(xian)(xian)(xian)材(cai)進行收(shou)卷時(shi),排線(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)置(zhi)600驅動線(xian)(xian)(xian)材(cai)上(shang)升或(huo)下(xia)降,以使(shi)得線(xian)(xian)(xian)材(cai)可以整齊的卷繞(rao)于(yu)(yu)繞(rao)線(xian)(xian)(xian)裝(zhuang)(zhuang)(zhuang)置(zhi)700中。

具體的(de),放(fang)線(xian)(xian)(xian)裝置100包括(kuo)放(fang)線(xian)(xian)(xian)架110及放(fang)線(xian)(xian)(xian)滾(gun)筒(tong)120,放(fang)線(xian)(xian)(xian)滾(gun)筒(tong)120轉(zhuan)動設于放(fang)線(xian)(xian)(xian)架110上。放(fang)線(xian)(xian)(xian)滾(gun)筒(tong)120上卷繞有待裁卷的(de)線(xian)(xian)(xian)材(cai)(cai),在外力的(de)作(zuo)用下,放(fang)線(xian)(xian)(xian)滾(gun)筒(tong)120發生轉(zhuan)動,從而實現線(xian)(xian)(xian)材(cai)(cai)的(de)放(fang)卷。

具體的,張(zhang)(zhang)(zhang)力(li)(li)(li)控制(zhi)(zhi)裝置200包括:張(zhang)(zhang)(zhang)力(li)(li)(li)控制(zhi)(zhi)支撐架210、第(di)一(yi)(yi)定(ding)滑(hua)輪(lun)(lun)(lun)220、第(di)二(er)(er)定(ding)滑(hua)輪(lun)(lun)(lun)230、張(zhang)(zhang)(zhang)力(li)(li)(li)控制(zhi)(zhi)桿(gan)240。第(di)一(yi)(yi)定(ding)滑(hua)輪(lun)(lun)(lun)220及(ji)第(di)二(er)(er)定(ding)滑(hua)輪(lun)(lun)(lun)230固定(ding)于(yu)(yu)張(zhang)(zhang)(zhang)力(li)(li)(li)控制(zhi)(zhi)支撐架210,張(zhang)(zhang)(zhang)力(li)(li)(li)控制(zhi)(zhi)桿(gan)240一(yi)(yi)端(duan)鉸接于(yu)(yu)張(zhang)(zhang)(zhang)力(li)(li)(li)控制(zhi)(zhi)支撐架210上,張(zhang)(zhang)(zhang)力(li)(li)(li)控制(zhi)(zhi)桿(gan)240另一(yi)(yi)端(duan)設(she)有動(dong)(dong)滑(hua)輪(lun)(lun)(lun)250,動(dong)(dong)滑(hua)輪(lun)(lun)(lun)250位于(yu)(yu)第(di)一(yi)(yi)定(ding)滑(hua)輪(lun)(lun)(lun)220及(ji)第(di)二(er)(er)定(ding)滑(hua)輪(lun)(lun)(lun)230之(zhi)間。線材(cai)(cai)依次卷繞于(yu)(yu)第(di)一(yi)(yi)定(ding)滑(hua)輪(lun)(lun)(lun)220、動(dong)(dong)滑(hua)輪(lun)(lun)(lun)250、第(di)二(er)(er)定(ding)滑(hua)輪(lun)(lun)(lun)230,通過調節(jie)張(zhang)(zhang)(zhang)力(li)(li)(li)控制(zhi)(zhi)桿(gan)240,使(shi)得動(dong)(dong)滑(hua)輪(lun)(lun)(lun)250可(ke)以壓緊于(yu)(yu)線材(cai)(cai),使(shi)得線材(cai)(cai)始(shi)終處于(yu)(yu)張(zhang)(zhang)(zhang)緊狀態,從而提高了(le)線材(cai)(cai)傳輸的穩定(ding)性。

具體的(de),線(xian)材(cai)長度計(ji)算裝置300包括(kuo):長度計(ji)算支(zhi)撐架310、上滾(gun)(gun)(gun)(gun)輪(lun)320、下(xia)滾(gun)(gun)(gun)(gun)輪(lun)330。上滾(gun)(gun)(gun)(gun)輪(lun)320及下(xia)滾(gun)(gun)(gun)(gun)輪(lun)330轉(zhuan)(zhuan)(zhuan)動(dong)安(an)裝于長度計(ji)算支(zhi)撐架310上,上滾(gun)(gun)(gun)(gun)輪(lun)320的(de)轉(zhuan)(zhuan)(zhuan)軸與下(xia)滾(gun)(gun)(gun)(gun)輪(lun)330的(de)轉(zhuan)(zhuan)(zhuan)軸相互平行,上滾(gun)(gun)(gun)(gun)輪(lun)320的(de)滾(gun)(gun)(gun)(gun)輪(lun)面(mian)與下(xia)滾(gun)(gun)(gun)(gun)輪(lun)330的(de)滾(gun)(gun)(gun)(gun)輪(lun)面(mian)相互抵接(jie)。線(xian)材(cai)穿設(she)于上滾(gun)(gun)(gun)(gun)輪(lun)320與下(xia)滾(gun)(gun)(gun)(gun)輪(lun)330之間的(de)抵持面(mian),當(dang)線(xian)材(cai)運動(dong)時,上滾(gun)(gun)(gun)(gun)輪(lun)320與下(xia)滾(gun)(gun)(gun)(gun)輪(lun)330在線(xian)材(cai)摩擦(ca)力的(de)作用下(xia)發(fa)(fa)生轉(zhuan)(zhuan)(zhuan)動(dong),在上滾(gun)(gun)(gun)(gun)輪(lun)320或(huo)下(xia)滾(gun)(gun)(gun)(gun)輪(lun)330處設(she)置感(gan)應裝置,當(dang)上滾(gun)(gun)(gun)(gun)輪(lun)320或(huo)下(xia)滾(gun)(gun)(gun)(gun)輪(lun)330轉(zhuan)(zhuan)(zhuan)動(dong)一(yi)圈時,感(gan)應裝置感(gan)應到上滾(gun)(gun)(gun)(gun)輪(lun)320或(huo)下(xia)滾(gun)(gun)(gun)(gun)輪(lun)330已經(jing)(jing)轉(zhuan)(zhuan)(zhuan)過一(yi)圈,并將感(gan)應信息發(fa)(fa)送至控制中心,由控制中心計(ji)算出當(dang)前(qian)線(xian)材(cai)已經(jing)(jing)傳輸的(de)長度,從而使得(de)后續裁線(xian)裝置500可以對線(xian)材(cai)進行準確裁切。

具體的,送(song)線(xian)(xian)(xian)(xian)裝置(zhi)400包括:水(shui)平(ping)(ping)(ping)往(wang)(wang)(wang)復驅(qu)(qu)(qu)動部(bu)410、送(song)線(xian)(xian)(xian)(xian)機(ji)(ji)械(xie)(xie)(xie)手(shou)(shou)420,水(shui)平(ping)(ping)(ping)往(wang)(wang)(wang)復驅(qu)(qu)(qu)動部(bu)410驅(qu)(qu)(qu)動送(song)線(xian)(xian)(xian)(xian)機(ji)(ji)械(xie)(xie)(xie)手(shou)(shou)420沿水(shui)平(ping)(ping)(ping)方向往(wang)(wang)(wang)復移(yi)動。送(song)線(xian)(xian)(xian)(xian)機(ji)(ji)械(xie)(xie)(xie)手(shou)(shou)420夾取線(xian)(xian)(xian)(xian)材(cai)(cai)的一端,當需要開始對線(xian)(xian)(xian)(xian)材(cai)(cai)進行裁卷時(shi),水(shui)平(ping)(ping)(ping)往(wang)(wang)(wang)復驅(qu)(qu)(qu)動部(bu)410驅(qu)(qu)(qu)動送(song)線(xian)(xian)(xian)(xian)機(ji)(ji)械(xie)(xie)(xie)手(shou)(shou)420沿水(shui)平(ping)(ping)(ping)方向移(yi)動,將送(song)線(xian)(xian)(xian)(xian)機(ji)(ji)械(xie)(xie)(xie)手(shou)(shou)420移(yi)送(song)至繞線(xian)(xian)(xian)(xian)裝置(zhi)700處,送(song)線(xian)(xian)(xian)(xian)機(ji)(ji)械(xie)(xie)(xie)手(shou)(shou)420通(tong)過豎直升降及水(shui)平(ping)(ping)(ping)移(yi)動,將其上的線(xian)(xian)(xian)(xian)材(cai)(cai)扣(kou)搭(da)于繞線(xian)(xian)(xian)(xian)裝置(zhi)700上,線(xian)(xian)(xian)(xian)材(cai)(cai)扣(kou)搭(da)完成(cheng)后,水(shui)平(ping)(ping)(ping)往(wang)(wang)(wang)復驅(qu)(qu)(qu)動部(bu)410驅(qu)(qu)(qu)動送(song)線(xian)(xian)(xian)(xian)機(ji)(ji)械(xie)(xie)(xie)手(shou)(shou)420復位。在(zai)本實施例中,水(shui)平(ping)(ping)(ping)往(wang)(wang)(wang)復驅(qu)(qu)(qu)動部(bu)410為電機(ji)(ji)絲桿結構驅(qu)(qu)(qu)動。

具體(ti)的(de),裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)裝置500包(bao)括:第(di)(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)驅(qu)動(dong)(dong)(dong)(dong)(dong)部510、第(di)(di)(di)(di)(di)二(er)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)驅(qu)動(dong)(dong)(dong)(dong)(dong)部520、第(di)(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)530、第(di)(di)(di)(di)(di)二(er)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)540。第(di)(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)驅(qu)動(dong)(dong)(dong)(dong)(dong)部510驅(qu)動(dong)(dong)(dong)(dong)(dong)第(di)(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)530靠近或(huo)遠(yuan)離(li)第(di)(di)(di)(di)(di)二(er)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)540運(yun)動(dong)(dong)(dong)(dong)(dong),第(di)(di)(di)(di)(di)二(er)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)驅(qu)動(dong)(dong)(dong)(dong)(dong)部520驅(qu)動(dong)(dong)(dong)(dong)(dong)第(di)(di)(di)(di)(di)二(er)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)540靠近或(huo)遠(yuan)離(li)第(di)(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)530運(yun)動(dong)(dong)(dong)(dong)(dong),第(di)(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)530與第(di)(di)(di)(di)(di)二(er)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)540相(xiang)互(hu)靠近或(huo)遠(yuan)離(li)。通過第(di)(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)530與第(di)(di)(di)(di)(di)二(er)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)540相(xiang)互(hu)靠近,實現將線(xian)(xian)(xian)(xian)(xian)材裁(cai)(cai)(cai)(cai)(cai)斷,完成(cheng)線(xian)(xian)(xian)(xian)(xian)材的(de)裁(cai)(cai)(cai)(cai)(cai)切。在本(ben)實施(shi)例中,第(di)(di)(di)(di)(di)一(yi)(yi)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)驅(qu)動(dong)(dong)(dong)(dong)(dong)部510為(wei)氣缸結構驅(qu)動(dong)(dong)(dong)(dong)(dong),第(di)(di)(di)(di)(di)二(er)裁(cai)(cai)(cai)(cai)(cai)線(xian)(xian)(xian)(xian)(xian)驅(qu)動(dong)(dong)(dong)(dong)(dong)部520為(wei)氣缸結構驅(qu)動(dong)(dong)(dong)(dong)(dong)。

具體的(de),排(pai)線(xian)(xian)(xian)(xian)(xian)裝置(zhi)600包(bao)括:排(pai)線(xian)(xian)(xian)(xian)(xian)升(sheng)降(jiang)(jiang)部610、排(pai)線(xian)(xian)(xian)(xian)(xian)夾(jia)(jia)爪(zhua)620。排(pai)線(xian)(xian)(xian)(xian)(xian)升(sheng)降(jiang)(jiang)部610驅動(dong)(dong)排(pai)線(xian)(xian)(xian)(xian)(xian)夾(jia)(jia)爪(zhua)620沿豎直方向往復升(sheng)降(jiang)(jiang)。線(xian)(xian)(xian)(xian)(xian)材(cai)穿設于(yu)排(pai)線(xian)(xian)(xian)(xian)(xian)夾(jia)(jia)爪(zhua)620,排(pai)線(xian)(xian)(xian)(xian)(xian)夾(jia)(jia)爪(zhua)620在排(pai)線(xian)(xian)(xian)(xian)(xian)升(sheng)降(jiang)(jiang)部610的(de)作用下(xia)實(shi)現升(sheng)降(jiang)(jiang),從而配合繞線(xian)(xian)(xian)(xian)(xian)裝置(zhi)700進行(xing)繞線(xian)(xian)(xian)(xian)(xian)的(de)工作,防止(zhi)繞線(xian)(xian)(xian)(xian)(xian)裝置(zhi)700上的(de)線(xian)(xian)(xian)(xian)(xian)材(cai)發生不整齊(qi)的(de)現象。在本實(shi)施例中,排(pai)線(xian)(xian)(xian)(xian)(xian)升(sheng)降(jiang)(jiang)部610為(wei)電(dian)機絲桿結(jie)構驅動(dong)(dong)。

繞線(xian)(xian)裝置(zhi)700包括:繞線(xian)(xian)轉(zhuan)動部(bu)710、繞線(xian)(xian)盤720。繞線(xian)(xian)轉(zhuan)動部(bu)710驅動繞線(xian)(xian)盤720轉(zhuan)動,繞線(xian)(xian)盤720在(zai)繞線(xian)(xian)轉(zhuan)動部(bu)710的(de)作(zuo)用下發生轉(zhuan)動,從而實現(xian)將線(xian)(xian)材(cai)卷繞于(yu)其(qi)上,完成線(xian)(xian)材(cai)卷繞工(gong)作(zuo)。在(zai)本實施(shi)例中,繞線(xian)(xian)轉(zhuan)動部(bu)710為電機結構驅動。

本(ben)實用新型的(de)(de)(de)用于(yu)電線電纜生產(chan)的(de)(de)(de)自(zi)動裁卷機10,通過設(she)置(zhi)放(fang)線裝置(zhi)100、張力控制裝置(zhi)200、線材長(chang)度(du)計(ji)算裝置(zhi)300、送線裝置(zhi)400、裁線裝置(zhi)500、排線裝置(zhi)600、繞線裝置(zhi)700,并對各(ge)個(ge)裝置(zhi)的(de)(de)(de)結構進行優化,提高(gao)線材裁切(qie)長(chang)度(du)的(de)(de)(de)準確性,防(fang)止(zhi)線材的(de)(de)(de)表面受(shou)到損害(hai),提升生產(chan)的(de)(de)(de)效率(lv),降(jiang)低生產(chan)的(de)(de)(de)成本(ben)。

以上所述實施方式僅表(biao)達了本實用新型的(de)幾(ji)種實施方式,其描述較為具(ju)體(ti)和(he)詳細(xi),但并不能因此而理解為對本實用新型專利(li)范圍(wei)的(de)限(xian)制。應當指出(chu)的(de)是,對于(yu)本領域的(de)普通技術人員來說,在不脫(tuo)離(li)本實用新型構(gou)思的(de)前提下(xia),還可以做出(chu)若干變(bian)形和(he)改進,這些(xie)都屬于(yu)本實用新型的(de)保護范圍(wei)。因此,本實用新型專利(li)的(de)保護范圍(wei)應以所附權利(li)要求(qiu)為準。

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