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一種全自動脂肪提取裝置的制作方法

文檔(dang)序號:11108214閱讀:842來源:國知局
一種全自動脂肪提取裝置的制造方法

本(ben)發明涉及脂肪提取技術領域(yu),尤其涉及一種(zhong)全自動(dong)脂肪提取裝(zhuang)置。



背景技術:

現有(you)技(ji)術(shu)中,油(you)脂(zhi)提(ti)取(qu)(qu)一般采用(yong)人(ren)工(gong)壓榨方(fang)式,將油(you)脂(zhi)原料堆積在(zai)壓榨圓筒(tong)中,人(ren)工(gong)利用(yong)重物(wu)反復進行擠壓,將油(you)脂(zhi)提(ti)取(qu)(qu)出來。采用(yong)人(ren)工(gong)方(fang)式提(ti)取(qu)(qu)動物(wu)油(you)脂(zhi),一方(fang)面,油(you)脂(zhi)難(nan)以(yi)完全提(ti)取(qu)(qu)出來,浪(lang)費現象較大,另一方(fang)面,人(ren)工(gong)操(cao)作(zuo)(zuo)(zuo)的工(gong)作(zuo)(zuo)(zuo)效(xiao)率很低,操(cao)作(zuo)(zuo)(zuo)不方(fang)便,人(ren)工(gong)成本高。現有(you)技(ji)術(shu)在(zai)使用(yong)時,脂(zhi)肪提(ti)取(qu)(qu)率還(huan)不夠(gou)理想,還(huan)有(you)待改進。



技術實現要素:

為(wei)了解(jie)決背景技術中(zhong)存(cun)在的技術問題,本發(fa)明提出(chu)了一種全(quan)自(zi)動脂肪提取(qu)裝置,提取(qu)效果好。

一種全自動脂肪(fang)提取裝(zhuang)置(zhi),包(bao)括攪拌筒、加(jia)熱機(ji)(ji)構(gou)、破(po)碎(sui)機(ji)(ji)構(gou);該攪拌筒敞口(kou)設置(zhi),加(jia)熱機(ji)(ji)構(gou)用(yong)于對攪拌筒內的(de)物料進行加(jia)熱;破(po)碎(sui)機(ji)(ji)構(gou)包(bao)括破(po)碎(sui)單元和驅動單元;

破(po)(po)碎(sui)(sui)單(dan)元(yuan)包括傳(chuan)(chuan)動(dong)(dong)(dong)(dong)軸(zhou)、兩(liang)個破(po)(po)碎(sui)(sui)組,該(gai)(gai)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)軸(zhou)水(shui)平(ping)(ping)設置(zhi),該(gai)(gai)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)軸(zhou)置(zhi)于(yu)攪(jiao)(jiao)拌(ban)筒(tong)(tong)的(de)(de)(de)上(shang)方,該(gai)(gai)驅(qu)動(dong)(dong)(dong)(dong)單(dan)元(yuan)與(yu)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)軸(zhou)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)(lian)(lian)接(jie)以驅(qu)動(dong)(dong)(dong)(dong)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)軸(zhou)轉(zhuan)動(dong)(dong)(dong)(dong),該(gai)(gai)破(po)(po)碎(sui)(sui)組包括轉(zhuan)盤、連(lian)(lian)(lian)(lian)(lian)接(jie)桿(gan)、破(po)(po)碎(sui)(sui)件(jian)(jian),兩(liang)個轉(zhuan)盤分(fen)別(bie)安裝(zhuang)在(zai)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)軸(zhou)的(de)(de)(de)兩(liang)端(duan),該(gai)(gai)轉(zhuan)盤與(yu)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)軸(zhou)的(de)(de)(de)軸(zhou)線(xian)平(ping)(ping)行或重(zhong)合設置(zhi),該(gai)(gai)連(lian)(lian)(lian)(lian)(lian)接(jie)桿(gan)的(de)(de)(de)一(yi)端(duan)與(yu)轉(zhuan)盤轉(zhuan)動(dong)(dong)(dong)(dong)連(lian)(lian)(lian)(lian)(lian)接(jie),兩(liang)個連(lian)(lian)(lian)(lian)(lian)接(jie)桿(gan)與(yu)轉(zhuan)盤的(de)(de)(de)連(lian)(lian)(lian)(lian)(lian)接(jie)位置(zhi)與(yu)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)軸(zhou)的(de)(de)(de)軸(zhou)線(xian)的(de)(de)(de)距(ju)離(li)大(da)于(yu)零,該(gai)(gai)連(lian)(lian)(lian)(lian)(lian)接(jie)桿(gan)遠離(li)轉(zhuan)盤的(de)(de)(de)一(yi)端(duan)與(yu)破(po)(po)碎(sui)(sui)件(jian)(jian)連(lian)(lian)(lian)(lian)(lian)接(jie),破(po)(po)碎(sui)(sui)件(jian)(jian)位于(yu)攪(jiao)(jiao)拌(ban)筒(tong)(tong)內,驅(qu)動(dong)(dong)(dong)(dong)單(dan)元(yuan)通過傳(chuan)(chuan)動(dong)(dong)(dong)(dong)軸(zhou)、轉(zhuan)盤、連(lian)(lian)(lian)(lian)(lian)接(jie)桿(gan)帶動(dong)(dong)(dong)(dong)破(po)(po)碎(sui)(sui)件(jian)(jian)進出攪(jiao)(jiao)拌(ban)筒(tong)(tong)。

優選的,兩個(ge)連接桿和轉(zhuan)盤的連接位置與傳動軸的軸線(xian)距(ju)離(li)相等。

優選的,兩個(ge)連接(jie)桿和轉(zhuan)盤的連接(jie)位置與傳(chuan)動軸的軸線在同一(yi)平面內。

優選的(de),該(gai)破碎機構還包(bao)括(kuo)輔(fu)助單(dan)元(yuan),該(gai)輔(fu)助單(dan)元(yuan)包(bao)括(kuo)滑桿、滑套、氣缸及兩個(ge)輔(fu)助組,該(gai)滑桿的(de)中(zhong)心(xin)線(xian)與攪拌(ban)筒(tong)的(de)中(zhong)心(xin)線(xian)平行或重合(he)設置;

該滑套(tao)與滑桿(gan)可移動(dong)連接,該氣缸驅(qu)動(dong)滑套(tao)沿(yan)滑桿(gan)位移;

優選的(de),兩(liang)個輔(fu)助(zhu)組置于(yu)攪拌筒內(nei),兩(liang)個輔(fu)助(zhu)組關(guan)于(yu)滑桿(gan)(gan)對(dui)稱(cheng)設置,該輔(fu)助(zhu)組包括連(lian)桿(gan)(gan)、推(tui)板(ban)(ban),該推(tui)板(ban)(ban)的(de)底(di)端與(yu)攪拌筒的(de)底(di)壁可(ke)移動(dong)連(lian)接,該推(tui)板(ban)(ban)與(yu)連(lian)桿(gan)(gan)鉸(jiao)接,該連(lian)桿(gan)(gan)遠離推(tui)板(ban)(ban)一(yi)端與(yu)滑套鉸(jiao)接。

優選(xuan)的,還包括控(kong)制(zhi)器,該控(kong)制(zhi)器與驅(qu)動單元、氣缸信號連(lian)接。

優選的,還包括外(wai)殼,該攪(jiao)拌筒置于(yu)外(wai)殼內,該攪(jiao)拌筒由導熱材料(liao)制(zhi)成,該加熱機構(gou)為加熱絲,該加熱絲成螺旋狀(zhuang)纏繞在攪(jiao)拌筒上。

優選(xuan)的,還包括動(dong)力機構,該動(dong)力機構與攪(jiao)拌筒(tong)傳動(dong)連接,驅(qu)動(dong)攪(jiao)拌筒(tong)轉(zhuan)動(dong)。

本發(fa)明中(zhong),將油(you)(you)脂原料(liao)放入攪拌筒內,利用破(po)碎機(ji)構對(dui)原料(liao)進行破(po)碎,利用加熱機(ji)構對(dui)原料(liao)進行加熱,油(you)(you)脂的(de)壓榨(zha)提取率高(gao)、效(xiao)率高(gao),油(you)(you)渣中(zhong)殘(can)余油(you)(you)脂量小,并且,本發(fa)明具有能(neng)耗低(di)、效(xiao)率高(gao)、成本低(di)的(de)優點,其節能(neng)環保(bao),操作方便。

附圖說明

圖1為(wei)本發(fa)明的(de)結構示意(yi)圖。

具體實施方式

需要說明的是(shi),在(zai)不沖突的情況下(xia),本申請中的實施例及實施例中的特征可(ke)以相互的結合(he);下(xia)面參考(kao)附圖并結合(he)實施例對本發明做(zuo)詳細說明。

參照圖1,本發明提(ti)出(chu)的一種全自動(dong)脂(zhi)肪提(ti)取裝(zhuang)置,包括攪拌(ban)筒(tong)1、加熱(re)機(ji) 構(gou)、破碎機(ji)構(gou);該攪拌(ban)筒(tong)1敞口(kou)設置,加熱(re)機(ji)構(gou)用于對攪拌(ban)筒(tong)1內(nei)的物料進行加熱(re);破碎機(ji)構(gou)包括破碎單元和驅動(dong)單元2。

破(po)(po)(po)(po)碎(sui)(sui)(sui)單(dan)元包括傳(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)軸(zhou)(zhou)(zhou)3、兩個(ge)(ge)破(po)(po)(po)(po)碎(sui)(sui)(sui)組,該(gai)傳(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)軸(zhou)(zhou)(zhou)3水平(ping)(ping)設(she)置(zhi),該(gai)傳(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)軸(zhou)(zhou)(zhou)3置(zhi)于(yu)攪拌(ban)筒(tong)1的(de)(de)上方,該(gai)驅(qu)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)單(dan)元2與(yu)傳(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)軸(zhou)(zhou)(zhou)3傳(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)連(lian)(lian)接(jie)(jie)(jie)(jie)以(yi)驅(qu)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)傳(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)軸(zhou)(zhou)(zhou)3轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong),該(gai)破(po)(po)(po)(po)碎(sui)(sui)(sui)組包括轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤4、連(lian)(lian)接(jie)(jie)(jie)(jie)桿(gan)(gan)5、破(po)(po)(po)(po)碎(sui)(sui)(sui)件6,兩個(ge)(ge)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤4分(fen)別安裝在(zai)傳(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)軸(zhou)(zhou)(zhou)3的(de)(de)兩端(duan),該(gai)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤4與(yu)傳(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)軸(zhou)(zhou)(zhou)3的(de)(de)軸(zhou)(zhou)(zhou)線平(ping)(ping)行或(huo)重合(he)設(she)置(zhi),本(ben)實(shi)施例中重合(he)設(she)置(zhi);該(gai)連(lian)(lian)接(jie)(jie)(jie)(jie)桿(gan)(gan)5的(de)(de)一端(duan)與(yu)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤4轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)連(lian)(lian)接(jie)(jie)(jie)(jie),兩個(ge)(ge)連(lian)(lian)接(jie)(jie)(jie)(jie)桿(gan)(gan)5與(yu)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤4的(de)(de)連(lian)(lian)接(jie)(jie)(jie)(jie)位置(zhi)與(yu)傳(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)軸(zhou)(zhou)(zhou)3的(de)(de)軸(zhou)(zhou)(zhou)線的(de)(de)距離大于(yu)零,該(gai)連(lian)(lian)接(jie)(jie)(jie)(jie)桿(gan)(gan)5遠離轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤4的(de)(de)一端(duan)與(yu)破(po)(po)(po)(po)碎(sui)(sui)(sui)件6連(lian)(lian)接(jie)(jie)(jie)(jie),破(po)(po)(po)(po)碎(sui)(sui)(sui)件6位于(yu)攪拌(ban)筒(tong)1內(nei),驅(qu)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)單(dan)元2通(tong)過傳(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)軸(zhou)(zhou)(zhou)3、轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤4、連(lian)(lian)接(jie)(jie)(jie)(jie)桿(gan)(gan)5帶(dai)(dai)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)破(po)(po)(po)(po)碎(sui)(sui)(sui)件6進出攪拌(ban)筒(tong)1;按照(zhao)上述設(she)計(ji),結合(he)圖1,左側的(de)(de)破(po)(po)(po)(po)碎(sui)(sui)(sui)件6在(zai)破(po)(po)(po)(po)碎(sui)(sui)(sui)原(yuan)(yuan)料(liao)時(shi),右(you)側的(de)(de)破(po)(po)(po)(po)碎(sui)(sui)(sui)件6與(yu)原(yuan)(yuan)料(liao)分(fen)離或(huo)不接(jie)(jie)(jie)(jie)觸,左、右(you)側的(de)(de)破(po)(po)(po)(po)碎(sui)(sui)(sui)件6在(zai)破(po)(po)(po)(po)碎(sui)(sui)(sui)原(yuan)(yuan)料(liao)時(shi),原(yuan)(yuan)料(liao)必然向周圍(wei)移動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong),若干兩個(ge)(ge)破(po)(po)(po)(po)碎(sui)(sui)(sui)件6同步(bu)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong),在(zai)破(po)(po)(po)(po)碎(sui)(sui)(sui)原(yuan)(yuan)料(liao)時(shi),原(yuan)(yuan)料(liao)會移動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)時(shi)會相互影響,通(tong)過上述設(she)置(zhi),方便原(yuan)(yuan)料(liao)移動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong),這樣讓原(yuan)(yuan)料(liao)不斷的(de)(de)重新分(fen)布,有(you)利于(yu)提(ti)(ti)高(gao)破(po)(po)(po)(po)碎(sui)(sui)(sui)效果,提(ti)(ti)高(gao)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)物(wu)脂肪提(ti)(ti)取率(lv);利用(yong)驅(qu)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)單(dan)元2帶(dai)(dai)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)傳(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)軸(zhou)(zhou)(zhou)3轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong),進而帶(dai)(dai)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)盤4轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong),通(tong)過連(lian)(lian)接(jie)(jie)(jie)(jie)桿(gan)(gan)5、破(po)(po)(po)(po)碎(sui)(sui)(sui)件6對攪拌(ban)筒(tong)1內(nei)的(de)(de)物(wu)料(liao)進行破(po)(po)(po)(po)碎(sui)(sui)(sui),以(yi)提(ti)(ti)高(gao)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)物(wu)油脂提(ti)(ti)取率(lv)。

本實(shi)施例中,兩個連(lian)接桿5和轉(zhuan)盤(pan)4的(de)連(lian)接位置與傳(chuan)動(dong)軸3的(de)軸線(xian)距(ju)離相等,這樣設計,符合力(li)學特性,也(ye)有利于破(po)碎(sui)原料(liao),也(ye)提高原料(liao)破(po)碎(sui)效果。

本(ben)實施例中,兩個(ge)連接桿5和轉盤(pan)4的連接位置與傳動(dong)軸(zhou)3的軸(zhou)線(xian)在同一平(ping)面內。這樣(yang)對(dui)物料的擊打更加(jia)的有(you)規律,動(dong)物脂肪提取效果更好,整個(ge)裝置運行平(ping)穩(wen),磨損低(di),裝置使用壽命長。

本實施(shi)例(li)中(zhong),該破碎機構還包(bao)括輔助單元(yuan),該輔助單元(yuan)包(bao)括滑(hua)桿(gan)7、滑(hua)套8、氣缸9及兩個(ge)輔助組,該滑(hua)桿(gan)7的(de)(de)中(zhong)心(xin)(xin)線與攪(jiao)拌(ban)筒1的(de)(de)中(zhong)心(xin)(xin)線平行或重合(he)設(she)置, 本實施(shi)例(li)中(zhong)滑(hua)桿(gan)7的(de)(de)中(zhong)心(xin)(xin)線豎直(zhi)設(she)置,與攪(jiao)拌(ban)筒1的(de)(de)中(zhong)心(xin)(xin)線重合(he),滑(hua)桿(gan)7的(de)(de)底端與攪(jiao)拌(ban)筒1的(de)(de)底壁(bi)連接,以(yi)便于能(neng)夠(gou)隨攪(jiao)拌(ban)筒1一起運動;

該(gai)滑(hua)(hua)(hua)套(tao)8與滑(hua)(hua)(hua)桿7可移(yi)動連接,該(gai)氣缸9驅動滑(hua)(hua)(hua)套(tao)8沿滑(hua)(hua)(hua)桿7位移(yi);

兩個(ge)輔(fu)助(zhu)組置(zhi)于(yu)(yu)攪拌筒1內,兩個(ge)輔(fu)助(zhu)組關(guan)于(yu)(yu)滑(hua)桿(gan)(gan)7對稱設(she)置(zhi),該(gai)(gai)輔(fu)助(zhu)組包括連(lian)桿(gan)(gan)10、推板11,該(gai)(gai)推板11的底(di)端與攪拌筒1的底(di)壁(bi)可移動連(lian)接(jie),該(gai)(gai)推板11與連(lian)桿(gan)(gan)10鉸(jiao)接(jie),該(gai)(gai)連(lian)桿(gan)(gan)10遠離推板11一(yi)端與滑(hua)套8鉸(jiao)接(jie)。

破(po)(po)碎(sui)件(jian)6在對原(yuan)料進行破(po)(po)碎(sui)時,原(yuan)料必然向周圍(wei)移(yi)動,利用氣(qi)缸9驅動滑(hua)套(tao)位(wei)移(yi),利用連桿(gan)10推(tui)動推(tui)板11位(wei)移(yi),進而不斷的推(tui)動物料,將其向破(po)(po)碎(sui)件(jian)6下(xia)方推(tui)動,進一步提高(gao)破(po)(po)碎(sui)效(xiao)(xiao)果,提高(gao)生產效(xiao)(xiao)率。

本實施例中,還包(bao)括控制(zhi)器12,該控制(zhi)器12與驅動(dong)(dong)(dong)單元2、氣缸9信號連接;便于氣缸9、驅動(dong)(dong)(dong)單元17協(xie)同(tong)作業,在破碎件6與原料分離后,在利用推板11推動(dong)(dong)(dong)原料。

本實(shi)施例中(zhong),還包括外殼(ke)(ke)13,該(gai)(gai)攪(jiao)拌(ban)筒(tong)1置于外殼(ke)(ke)13內,該(gai)(gai)攪(jiao)拌(ban)筒(tong)1由導熱(re)(re)材料(liao)制成(cheng),該(gai)(gai)加(jia)(jia)(jia)熱(re)(re)機構為(wei)加(jia)(jia)(jia)熱(re)(re)絲(si)14,該(gai)(gai)加(jia)(jia)(jia)熱(re)(re)絲(si)14成(cheng)螺旋狀(zhuang)纏(chan)繞在(zai)攪(jiao)拌(ban)筒(tong)1上;利用加(jia)(jia)(jia)熱(re)(re)絲(si)14對(dui)原(yuan)料(liao)進行加(jia)(jia)(jia)熱(re)(re),配合破碎(sui)機構對(dui)原(yuan)料(liao)進行破碎(sui),原(yuan)料(liao)受熱(re)(re)均勻,動物脂肪提取率高;加(jia)(jia)(jia)熱(re)(re)絲(si)14成(cheng)螺旋狀(zhuang)設置也進一步保(bao)證(zheng)加(jia)(jia)(jia)熱(re)(re)均勻;外殼(ke)(ke)13對(dui)加(jia)(jia)(jia)熱(re)(re)絲(si)14、攪(jiao)拌(ban)筒(tong)1進行保(bao)護。

本實(shi)施(shi)例(li)中,還包括動(dong)(dong)(dong)力機構,該(gai)動(dong)(dong)(dong)力機構與(yu)攪拌筒1傳動(dong)(dong)(dong)連接(jie),驅動(dong)(dong)(dong)攪拌筒1轉動(dong)(dong)(dong);利用動(dong)(dong)(dong)力機構帶(dai)動(dong)(dong)(dong)攪拌筒1轉動(dong)(dong)(dong),讓攪拌筒1內的(de)原(yuan)料不(bu)斷的(de)重(zhong)新分布,提(ti)高破(po)碎件6破(po)碎效率,提(ti)高脂肪提(ti)取率。

以(yi)上(shang)所述,僅為本(ben)發(fa)明(ming)較佳的(de)具體實(shi)施方式(shi),但本(ben)發(fa)明(ming)的(de)保護(hu)范圍并不局限于此,任何熟悉本(ben)技術領域的(de)技術人員在本(ben)發(fa)明(ming)揭露(lu)的(de)技術范圍內,根據本(ben)發(fa)明(ming)的(de)技術方案及其發(fa)明(ming)構思加以(yi)等同替換或改變,都應涵(han)蓋在本(ben)發(fa)明(ming)的(de)保護(hu) 范圍之內。

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