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一種用于金屬管材內磨圓的可拆卸式除塵裝置的制作方法

文(wen)檔(dang)序號:11999365閱(yue)讀:498來源:國知局(ju)
一種用于金屬管材內磨圓的可拆卸式除塵裝置的制作方法

本實用新型(xing)涉(she)及(ji)金屬(shu)(shu)管材加工設備(bei)技術領域,尤其是一(yi)種用于金屬(shu)(shu)管材內磨圓的(de)可拆(chai)卸式除塵(chen)裝置。



背景技術:

在(zai)金屬管(guan)(guan)材工件的(de)內(nei)圓磨(mo)設備中,現有技術為通過(guo)(guo)傳(chuan)(chuan)動(dong)長(chang)軸連(lian)接電機(ji)與砂輪,電機(ji)帶動(dong)傳(chuan)(chuan)動(dong)長(chang)軸運(yun)轉(zhuan)從而(er)實現砂輪的(de)旋(xuan)轉(zhuan),并對金屬管(guan)(guan)材工件內(nei)壁(bi)(bi)進行修磨(mo),在(zai)此過(guo)(guo)程(cheng)中,為達到較(jiao)(jiao)好的(de)修磨(mo)效(xiao)果,電機(ji)的(de)轉(zhuan)速通常(chang)較(jiao)(jiao)高,即傳(chuan)(chuan)動(dong)長(chang)軸和砂輪在(zai)修磨(mo)過(guo)(guo)程(cheng)中的(de)工作狀態(tai)為高速旋(xuan)轉(zhuan),傳(chuan)(chuan)動(dong)長(chang)軸在(zai)高速旋(xuan)轉(zhuan)的(de)同時,砂輪也(ye)對管(guan)(guan)材內(nei)壁(bi)(bi)進行高速摩(mo)擦,內(nei)部(bu)(bu)會(hui)(hui)產(chan)生大量的(de)飛屑(xie)和高溫,飛屑(xie)如果不能及時清理,很容易粘在(zai)管(guan)(guan)材表面,導(dao)致打(da)磨(mo)效(xiao)果很差,而(er)且內(nei)部(bu)(bu)的(de)高溫也(ye)會(hui)(hui)加劇砂輪和傳(chuan)(chuan)動(dong)長(chang)軸形(xing)變(bian),影響(xiang)其使用壽命,裝卸也(ye)很不方(fang)便(bian)。



技術實現要素:

本實用(yong)新型要解決的(de)(de)技術問題是(shi):為了解決上述背景(jing)技術中存在(zai)的(de)(de)問題,提(ti)供一種(zhong)改進的(de)(de)用(yong)于金屬管(guan)材內磨圓的(de)(de)可拆卸(xie)式(shi)除塵裝置,解決傳動長軸在(zai)高速旋轉(zhuan)的(de)(de)同時,砂輪(lun)也(ye)對管(guan)材內壁進行高速摩(mo)擦,內部會(hui)產生大量的(de)(de)飛屑和(he)高溫,飛屑如(ru)果(guo)不(bu)能及時清理,很(hen)容易粘(zhan)在(zai)管(guan)材表面,導(dao)致打磨效(xiao)果(guo)很(hen)差,而且內部的(de)(de)高溫也(ye)會(hui)加劇(ju)砂輪(lun)和(he)傳動長軸形變,影響其使用(yong)壽命,裝卸(xie)也(ye)很(hen)不(bu)方便的(de)(de)問題。

本(ben)實用(yong)(yong)(yong)(yong)新型解決其技術(shu)(shu)問題所(suo)(suo)采用(yong)(yong)(yong)(yong)的(de)(de)(de)(de)(de)技術(shu)(shu)方案(an)是(shi):一(yi)(yi)種用(yong)(yong)(yong)(yong)于(yu)金屬(shu)管(guan)(guan)材內磨(mo)圓(yuan)的(de)(de)(de)(de)(de)可拆卸(xie)式除塵裝(zhuang)置(zhi)(zhi),包括管(guan)(guan)材、高(gao)速電(dian)機、傳(chuan)(chuan)動(dong)(dong)(dong)長(chang)軸和(he)砂輪,所(suo)(suo)述的(de)(de)(de)(de)(de)管(guan)(guan)材右端(duan)(duan)開(kai)口位(wei)置(zhi)(zhi)卡(ka)接(jie)固(gu)定(ding)有(you)(you)(you)用(yong)(yong)(yong)(yong)于(yu)固(gu)定(ding)高(gao)速電(dian)機的(de)(de)(de)(de)(de)安(an)裝(zhuang)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia),所(suo)(suo)述的(de)(de)(de)(de)(de)安(an)裝(zhuang)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)上(shang)(shang)端(duan)(duan)開(kai)設(she)有(you)(you)(you)固(gu)定(ding)槽(cao)(cao),所(suo)(suo)述的(de)(de)(de)(de)(de)固(gu)定(ding)槽(cao)(cao)上(shang)(shang)表(biao)面(mian)設(she)置(zhi)(zhi)有(you)(you)(you)上(shang)(shang)置(zhi)(zhi)彈性擠(ji)(ji)(ji)(ji)壓板(ban),所(suo)(suo)述的(de)(de)(de)(de)(de)固(gu)定(ding)槽(cao)(cao)上(shang)(shang)表(biao)面(mian)開(kai)設(she)有(you)(you)(you)橫(heng)置(zhi)(zhi)擠(ji)(ji)(ji)(ji)壓槽(cao)(cao),所(suo)(suo)述的(de)(de)(de)(de)(de)上(shang)(shang)置(zhi)(zhi)彈性擠(ji)(ji)(ji)(ji)壓板(ban)下端(duan)(duan)位(wei)于(yu)橫(heng)置(zhi)(zhi)擠(ji)(ji)(ji)(ji)壓槽(cao)(cao)內部(bu)固(gu)定(ding)連接(jie)有(you)(you)(you)聯動(dong)(dong)(dong)塊(kuai),所(suo)(suo)述的(de)(de)(de)(de)(de)聯動(dong)(dong)(dong)塊(kuai)與(yu)橫(heng)置(zhi)(zhi)擠(ji)(ji)(ji)(ji)壓槽(cao)(cao)左(zuo)側內壁之(zhi)間通(tong)過壓縮(suo)彈簧相連接(jie),所(suo)(suo)述的(de)(de)(de)(de)(de)高(gao)速電(dian)機通(tong)過上(shang)(shang)置(zhi)(zhi)彈性擠(ji)(ji)(ji)(ji)壓板(ban)與(yu)固(gu)定(ding)槽(cao)(cao)卡(ka)接(jie)固(gu)定(ding),所(suo)(suo)述的(de)(de)(de)(de)(de)安(an)裝(zhuang)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)左(zuo)側設(she)置(zhi)(zhi)有(you)(you)(you)用(yong)(yong)(yong)(yong)于(yu)支(zhi)(zhi)撐(cheng)(cheng)傳(chuan)(chuan)動(dong)(dong)(dong)長(chang)軸的(de)(de)(de)(de)(de)第(di)(di)(di)一(yi)(yi)活(huo)動(dong)(dong)(dong)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)和(he)第(di)(di)(di)二活(huo)動(dong)(dong)(dong)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia),所(suo)(suo)述的(de)(de)(de)(de)(de)安(an)裝(zhuang)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)左(zuo)側開(kai)設(she)有(you)(you)(you)內置(zhi)(zhi)調節絲桿(gan)的(de)(de)(de)(de)(de)內螺孔(kong),所(suo)(suo)述的(de)(de)(de)(de)(de)調節絲桿(gan)橫(heng)向貫穿第(di)(di)(di)一(yi)(yi)活(huo)動(dong)(dong)(dong)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)和(he)第(di)(di)(di)二活(huo)動(dong)(dong)(dong)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)分別(bie)與(yu)第(di)(di)(di)一(yi)(yi)活(huo)動(dong)(dong)(dong)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)和(he)第(di)(di)(di)二活(huo)動(dong)(dong)(dong)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)螺紋連接(jie),所(suo)(suo)述的(de)(de)(de)(de)(de)第(di)(di)(di)一(yi)(yi)活(huo)動(dong)(dong)(dong)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)和(he)第(di)(di)(di)二活(huo)動(dong)(dong)(dong)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)上(shang)(shang)均開(kai)設(she)有(you)(you)(you)用(yong)(yong)(yong)(yong)于(yu)支(zhi)(zhi)撐(cheng)(cheng)傳(chuan)(chuan)動(dong)(dong)(dong)長(chang)軸的(de)(de)(de)(de)(de)傳(chuan)(chuan)動(dong)(dong)(dong)孔(kong),所(suo)(suo)述第(di)(di)(di)一(yi)(yi)活(huo)動(dong)(dong)(dong)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)上(shang)(shang)的(de)(de)(de)(de)(de)傳(chuan)(chuan)動(dong)(dong)(dong)孔(kong)外圍開(kai)設(she)有(you)(you)(you)復(fu)數個(ge)安(an)裝(zhuang)卡(ka)孔(kong),所(suo)(suo)述的(de)(de)(de)(de)(de)第(di)(di)(di)一(yi)(yi)活(huo)動(dong)(dong)(dong)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)左(zuo)側設(she)置(zhi)(zhi)有(you)(you)(you)集(ji)風(feng)(feng)罩(zhao),所(suo)(suo)述的(de)(de)(de)(de)(de)集(ji)風(feng)(feng)罩(zhao)右端(duan)(duan)通(tong)過卡(ka)塊(kuai)插入安(an)裝(zhuang)卡(ka)孔(kong)與(yu)第(di)(di)(di)一(yi)(yi)活(huo)動(dong)(dong)(dong)支(zhi)(zhi)架(jia)(jia)(jia)(jia)(jia)卡(ka)接(jie)固(gu)定(ding),所(suo)(suo)述的(de)(de)(de)(de)(de)集(ji)風(feng)(feng)罩(zhao)內部(bu)的(de)(de)(de)(de)(de)傳(chuan)(chuan)動(dong)(dong)(dong)長(chang)軸上(shang)(shang)套有(you)(you)(you)渦輪風(feng)(feng)扇(shan)。

進一步(bu)的,所(suo)述的集風罩左側開(kai)口大于(yu)右側開(kai)口,所(suo)述的集風罩內側開(kai)設有弧形導風面。

進一步的(de),所(suo)(suo)述的(de)渦(wo)輪風扇(shan)由兩(liang)個大小相同的(de)弧形(xing)板(ban)(ban)活動連接組成,所(suo)(suo)述的(de)弧形(xing)板(ban)(ban)外(wai)側弧形(xing)面上固定連接有葉(xie)片,所(suo)(suo)述的(de)弧形(xing)板(ban)(ban)通過(guo)螺栓固定在傳動長軸(zhou)上。

進一(yi)步的(de),所(suo)述的(de)第一(yi)活動支(zhi)架(jia)和第二活動支(zhi)架(jia)下端均固定連接有防滑墊。

本(ben)實用(yong)(yong)新型的(de)(de)有益效果(guo)是,本(ben)實用(yong)(yong)新型的(de)(de)一種(zhong)用(yong)(yong)于金(jin)屬管材內磨圓的(de)(de)可拆卸式除塵裝置(zhi)通過將渦輪風扇固(gu)定在(zai)傳動(dong)長軸(zhou)上,然(ran)后在(zai)第一活動(dong)支架上卡(ka)接固(gu)定集(ji)風罩(zhao),通過集(ji)風罩(zhao)對砂輪工作位置(zhi)進行風冷散熱,并且將工作產生的(de)(de)飛屑(xie)吹離高溫工作面,大(da)(da)大(da)(da)提升打(da)磨效果(guo),整個裝置(zhi)裝卸方便,成本(ben)低廉。

附圖說明

下面(mian)結(jie)合附圖和實施例對本(ben)實用新型進一步說明。

圖1是(shi)本實(shi)用(yong)新型的(de)結構示意圖。

圖2是本實用新型(xing)的內部結(jie)構示意圖。

圖中:1.管(guan)材,2.高速電機,3.傳動(dong)長軸(zhou),4.砂輪(lun),5.安裝支(zhi)架,6.固定槽,7.上(shang)置(zhi)彈(dan)性擠(ji)(ji)壓(ya)板,8.橫置(zhi)擠(ji)(ji)壓(ya)槽,9.聯動(dong)塊,10.壓(ya)縮彈(dan)簧,11.第一活動(dong)支(zhi)架,12.第二活動(dong)支(zhi)架,13.調節絲(si)桿,14.傳動(dong)孔,15.安裝卡孔,16.集風(feng)罩,17.卡塊,18.渦輪(lun)風(feng)扇,19.導風(feng)面,20.弧形板,21.葉片,22.防滑墊。

具體實施方式

現在結合附(fu)(fu)圖對(dui)本(ben)(ben)實用(yong)新型作(zuo)進一步詳細的(de)說(shuo)明。這些附(fu)(fu)圖均(jun)為(wei)簡化的(de)示意圖,僅(jin)(jin)以示意方式說(shuo)明本(ben)(ben)實用(yong)新型的(de)基本(ben)(ben)結構(gou),因此其僅(jin)(jin)顯示與(yu)本(ben)(ben)實用(yong)新型有關的(de)構(gou)成。

圖1和(he)(he)(he)圖2所示(shi)的(de)一(yi)種(zhong)用(yong)(yong)于(yu)(yu)金(jin)屬管材內(nei)(nei)磨圓的(de)可拆卸式除塵(chen)裝(zhuang)(zhuang)置(zhi),包括管材1、高速(su)電(dian)機2、傳動(dong)(dong)(dong)(dong)(dong)(dong)長(chang)(chang)軸(zhou)3和(he)(he)(he)砂輪4,高速(su)電(dian)機2為三相異步電(dian)機,通過(guo)(guo)外接(jie)(jie)電(dian)源(yuan)供電(dian)和(he)(he)(he)控制啟閉,管材1右(you)(you)(you)端開(kai)(kai)口位(wei)置(zhi)卡接(jie)(jie)固(gu)定(ding)有(you)(you)(you)(you)用(yong)(yong)于(yu)(yu)固(gu)定(ding)高速(su)電(dian)機2的(de)安(an)裝(zhuang)(zhuang)支(zhi)(zhi)(zhi)架(jia)5,安(an)裝(zhuang)(zhuang)支(zhi)(zhi)(zhi)架(jia)5上端開(kai)(kai)設(she)(she)有(you)(you)(you)(you)固(gu)定(ding)槽(cao)6,固(gu)定(ding)槽(cao)6上表面(mian)設(she)(she)置(zhi)有(you)(you)(you)(you)上置(zhi)彈(dan)性(xing)擠(ji)(ji)壓(ya)板7,固(gu)定(ding)槽(cao)6上表面(mian)開(kai)(kai)設(she)(she)有(you)(you)(you)(you)橫(heng)置(zhi)擠(ji)(ji)壓(ya)槽(cao)8,上置(zhi)彈(dan)性(xing)擠(ji)(ji)壓(ya)板7下端位(wei)于(yu)(yu)橫(heng)置(zhi)擠(ji)(ji)壓(ya)槽(cao)8內(nei)(nei)部固(gu)定(ding)連(lian)接(jie)(jie)有(you)(you)(you)(you)聯(lian)(lian)動(dong)(dong)(dong)(dong)(dong)(dong)塊(kuai)9,聯(lian)(lian)動(dong)(dong)(dong)(dong)(dong)(dong)塊(kuai)9與(yu)橫(heng)置(zhi)擠(ji)(ji)壓(ya)槽(cao)8左側(ce)內(nei)(nei)壁之間通過(guo)(guo)壓(ya)縮(suo)彈(dan)簧10相連(lian)接(jie)(jie),高速(su)電(dian)機2通過(guo)(guo)上置(zhi)彈(dan)性(xing)擠(ji)(ji)壓(ya)板7與(yu)固(gu)定(ding)槽(cao)6卡接(jie)(jie)固(gu)定(ding),安(an)裝(zhuang)(zhuang)支(zhi)(zhi)(zhi)架(jia)5左側(ce)設(she)(she)置(zhi)有(you)(you)(you)(you)用(yong)(yong)于(yu)(yu)支(zhi)(zhi)(zhi)撐傳動(dong)(dong)(dong)(dong)(dong)(dong)長(chang)(chang)軸(zhou)3的(de)第(di)(di)一(yi)活(huo)(huo)動(dong)(dong)(dong)(dong)(dong)(dong)支(zhi)(zhi)(zhi)架(jia)11和(he)(he)(he)第(di)(di)二活(huo)(huo)動(dong)(dong)(dong)(dong)(dong)(dong)支(zhi)(zhi)(zhi)架(jia)12,安(an)裝(zhuang)(zhuang)支(zhi)(zhi)(zhi)架(jia)5左側(ce)開(kai)(kai)設(she)(she)有(you)(you)(you)(you)內(nei)(nei)置(zhi)調(diao)節絲(si)桿13的(de)內(nei)(nei)螺孔,調(diao)節絲(si)桿13橫(heng)向(xiang)(xiang)貫穿第(di)(di)一(yi)活(huo)(huo)動(dong)(dong)(dong)(dong)(dong)(dong)支(zhi)(zhi)(zhi)架(jia)11和(he)(he)(he)第(di)(di)二活(huo)(huo)動(dong)(dong)(dong)(dong)(dong)(dong)支(zhi)(zhi)(zhi)架(jia)12分別(bie)與(yu)第(di)(di)一(yi)活(huo)(huo)動(dong)(dong)(dong)(dong)(dong)(dong)支(zhi)(zhi)(zhi)架(jia)11和(he)(he)(he)第(di)(di)二活(huo)(huo)動(dong)(dong)(dong)(dong)(dong)(dong)支(zhi)(zhi)(zhi)架(jia)12螺紋(wen)連(lian)接(jie)(jie),第(di)(di)一(yi)活(huo)(huo)動(dong)(dong)(dong)(dong)(dong)(dong)支(zhi)(zhi)(zhi)架(jia)11和(he)(he)(he)第(di)(di)二活(huo)(huo)動(dong)(dong)(dong)(dong)(dong)(dong)支(zhi)(zhi)(zhi)架(jia)12上均開(kai)(kai)設(she)(she)有(you)(you)(you)(you)用(yong)(yong)于(yu)(yu)支(zhi)(zhi)(zhi)撐傳動(dong)(dong)(dong)(dong)(dong)(dong)長(chang)(chang)軸(zhou)3的(de)傳動(dong)(dong)(dong)(dong)(dong)(dong)孔14,第(di)(di)一(yi)活(huo)(huo)動(dong)(dong)(dong)(dong)(dong)(dong)支(zhi)(zhi)(zhi)架(jia)11上的(de)傳動(dong)(dong)(dong)(dong)(dong)(dong)孔14外圍開(kai)(kai)設(she)(she)有(you)(you)(you)(you)3個安(an)裝(zhuang)(zhuang)卡孔15,第(di)(di)一(yi)活(huo)(huo)動(dong)(dong)(dong)(dong)(dong)(dong)支(zhi)(zhi)(zhi)架(jia)11左側(ce)設(she)(she)置(zhi)有(you)(you)(you)(you)集(ji)風罩(zhao)(zhao)16,集(ji)風罩(zhao)(zhao)16右(you)(you)(you)端通過(guo)(guo)卡塊(kuai)17插入安(an)裝(zhuang)(zhuang)卡孔15與(yu)第(di)(di)一(yi)活(huo)(huo)動(dong)(dong)(dong)(dong)(dong)(dong)支(zhi)(zhi)(zhi)架(jia)11卡接(jie)(jie)固(gu)定(ding),集(ji)風罩(zhao)(zhao)16內(nei)(nei)部的(de)傳動(dong)(dong)(dong)(dong)(dong)(dong)長(chang)(chang)軸(zhou)3上套有(you)(you)(you)(you)渦輪風扇(shan)(shan)18,渦輪風扇(shan)(shan)18通過(guo)(guo)傳動(dong)(dong)(dong)(dong)(dong)(dong)長(chang)(chang)軸(zhou)3帶動(dong)(dong)(dong)(dong)(dong)(dong)在集(ji)風罩(zhao)(zhao)16內(nei)(nei)部高速(su)選轉(zhuan),將空氣從集(ji)風罩(zhao)(zhao)16右(you)(you)(you)側(ce)抽(chou)向(xiang)(xiang)集(ji)風罩(zhao)(zhao)16左側(ce)開(kai)(kai)口,最后吹向(xiang)(xiang)砂輪4位(wei)置(zhi)。

進(jin)一(yi)(yi)步的(de),集(ji)風(feng)(feng)罩(zhao)(zhao)16左側開(kai)口大(da)于(yu)右側開(kai)口,集(ji)風(feng)(feng)罩(zhao)(zhao)16內側開(kai)設有弧(hu)形導(dao)風(feng)(feng)面19,進(jin)一(yi)(yi)步的(de),渦輪(lun)風(feng)(feng)扇(shan)18由(you)兩個大(da)小相同(tong)的(de)弧(hu)形板20活(huo)動(dong)連(lian)接組成,弧(hu)形板20外(wai)側弧(hu)形面上(shang)(shang)固(gu)定(ding)連(lian)接有葉片21,弧(hu)形板20通(tong)(tong)過螺栓固(gu)定(ding)在(zai)(zai)傳動(dong)長(chang)軸(zhou)3上(shang)(shang),進(jin)一(yi)(yi)步的(de),第(di)一(yi)(yi)活(huo)動(dong)支(zhi)架11和第(di)二活(huo)動(dong)支(zhi)架12下端(duan)均固(gu)定(ding)連(lian)接有防滑墊22,本實用新(xin)型的(de)一(yi)(yi)種(zhong)用于(yu)金屬管材(cai)內磨圓的(de)可(ke)拆卸式除(chu)塵裝置通(tong)(tong)過將渦輪(lun)風(feng)(feng)扇(shan)18固(gu)定(ding)在(zai)(zai)傳動(dong)長(chang)軸(zhou)3上(shang)(shang),然后在(zai)(zai)第(di)一(yi)(yi)活(huo)動(dong)支(zhi)架11上(shang)(shang)卡接固(gu)定(ding)集(ji)風(feng)(feng)罩(zhao)(zhao)16,通(tong)(tong)過集(ji)風(feng)(feng)罩(zhao)(zhao)16對砂輪(lun)4工(gong)作位置進(jin)行風(feng)(feng)冷散熱,并(bing)且(qie)將工(gong)作產生的(de)飛屑(xie)吹離高溫工(gong)作面,大(da)大(da)提升(sheng)打磨效果,整個裝置裝卸方便,成本低(di)廉。

以(yi)(yi)上述(shu)依據(ju)本實(shi)(shi)用新型(xing)的(de)(de)理想實(shi)(shi)施例為啟示,通過(guo)上述(shu)的(de)(de)說明內容,相關工作人員完全可以(yi)(yi)在(zai)不(bu)偏離本項實(shi)(shi)用新型(xing)技(ji)術(shu)思想的(de)(de)范(fan)圍內,進行多樣的(de)(de)變更以(yi)(yi)及修改。本項實(shi)(shi)用新型(xing)的(de)(de)技(ji)術(shu)性范(fan)圍并不(bu)局限于說明書上的(de)(de)內容,必須要根據(ju)權(quan)利要求范(fan)圍來確定其(qi)技(ji)術(shu)性范(fan)圍。

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