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一種自動經膠機變頻調速裝置的制作方法

文(wen)檔序號:11211504閱讀:584來源:國知局
一種自動經膠機變頻調速裝置的制造方法

本實用(yong)新型涉及機(ji)械設備技(ji)術領(ling)域,具(ju)體(ti)為一種自(zi)動經膠機(ji)變(bian)頻調速裝置。



背景技術:

自動(dong)(dong)(dong)包(bao)(bao)膠(jiao)(jiao)(jiao)機(ji)是(shi)集機(ji)械、電子與(yu)一(yi)體的(de)多功(gong)能全(quan)自動(dong)(dong)(dong)機(ji)器,主要適用于高頻(pin)變(bian)壓(ya)器的(de)包(bao)(bao)線(xian)(xian)(xian)圈層間(jian)絕緣(yuan)及(ji)包(bao)(bao)磁粉蕊膠(jiao)(jiao)(jiao)帶(dai)雙重(zhong)(zhong)功(gong)能。由PLC控(kong)制品及(ji)操作面(mian)板運(yun)行(xing)以(yi)執行(xing)整體作業(ye)(ye),可自動(dong)(dong)(dong)包(bao)(bao)膠(jiao)(jiao)(jiao)、自動(dong)(dong)(dong)切膠(jiao)(jiao)(jiao),作業(ye)(ye)性能佳。申(shen)請號為(wei)201520049245.3,名稱為(wei)自動(dong)(dong)(dong)包(bao)(bao)膠(jiao)(jiao)(jiao)機(ji)的(de)實用新型(xing)專利,可自動(dong)(dong)(dong)繞包(bao)(bao)膠(jiao)(jiao)(jiao)線(xian)(xian)(xian),使(shi)得膠(jiao)(jiao)(jiao)線(xian)(xian)(xian)快速(su)有序的(de)繞包(bao)(bao)在高頻(pin)變(bian)壓(ya)器的(de)四周,降(jiang)低(di)了(le)(le)工(gong)人(ren)勞(lao)動(dong)(dong)(dong)強(qiang)度,提(ti)高了(le)(le)工(gong)作效率(lv)(lv)低(di),極大的(de)降(jiang)低(di)了(le)(le)次品率(lv)(lv);另外,支撐架(jia)可按需(xu)要進行(xing)上下(xia)調(diao)節(jie),使(shi)得膠(jiao)(jiao)(jiao)線(xian)(xian)(xian)的(de)張力能夠控(kong)制在合理的(de)范圍內,從而滿(man)足了(le)(le)不(bu)同類型(xing)的(de)高頻(pin)變(bian)壓(ya)器包(bao)(bao)膠(jiao)(jiao)(jiao)需(xu)求(qiu)。但是(shi)在使(shi)用的(de)時候,由于自動(dong)(dong)(dong)經(jing)膠(jiao)(jiao)(jiao)機(ji)驅動(dong)(dong)(dong)裝置輸(shu)出(chu)動(dong)(dong)(dong)力保持一(yi)致,導致自動(dong)(dong)(dong)經(jing)膠(jiao)(jiao)(jiao)機(ji)在使(shi)用的(de)時候經(jing)常(chang)會(hui)出(chu)現涂膠(jiao)(jiao)(jiao)不(bu)均勻的(de)情(qing)況(kuang),甚至會(hui)出(chu)現斷膠(jiao)(jiao)(jiao)的(de)情(qing)況(kuang),嚴(yan)重(zhong)(zhong)影響設備(bei)使(shi)用,因此設計了(le)(le)一(yi)種自動(dong)(dong)(dong)經(jing)膠(jiao)(jiao)(jiao)機(ji)變(bian)頻(pin)調(diao)速(su)裝置。



技術實現要素:

為(wei)了(le)克(ke)服(fu)現有(you)技術方(fang)案的(de)不足,本實(shi)用(yong)新型提供(gong)一(yi)種自動(dong)(dong)經(jing)膠(jiao)機(ji)變(bian)頻調(diao)(diao)(diao)速(su)裝置(zhi),通過(guo)行(xing)星式(shi)輪(lun)盤代替原有(you)齒輪(lun)組,驅(qu)動(dong)(dong)電(dian)機(ji)的(de)驅(qu)動(dong)(dong)軸連接在行(xing)星輪(lun)的(de)太陽(yang)輪(lun)上(shang),根據驅(qu)動(dong)(dong)電(dian)機(ji)轉(zhuan)向來調(diao)(diao)(diao)節(jie)行(xing)星輪(lun)轉(zhuan)動(dong)(dong)方(fang)式(shi),驅(qu)動(dong)(dong)電(dian)機(ji)通過(guo)變(bian)頻系統(tong)進行(xing)變(bian)頻調(diao)(diao)(diao)節(jie),結合機(ji)械調(diao)(diao)(diao)速(su)與變(bian)頻調(diao)(diao)(diao)速(su),使得經(jing)膠(jiao)機(ji)在使用(yong)的(de)時候(hou)能夠(gou)準確的(de)調(diao)(diao)(diao)整轉(zhuan)速(su),增(zeng)加了(le)經(jing)膠(jiao)機(ji)的(de)生產效率,值得推廣(guang)。

本實用新型解(jie)決其技術(shu)問題所(suo)采用的技術(shu)方案是:一種自動(dong)經膠機變(bian)頻調(diao)速裝(zhuang)置,包括行(xing)(xing)星(xing)輪(lun)(lun)(lun)盤(pan),所(suo)述(shu)行(xing)(xing)星(xing)輪(lun)(lun)(lun)盤(pan)圓心處(chu)設(she)置有(you)(you)太(tai)陽輪(lun)(lun)(lun),所(suo)述(shu)太(tai)陽輪(lun)(lun)(lun)內部(bu)設(she)置有(you)(you)驅(qu)動(dong)軸,所(suo)述(shu)驅(qu)動(dong)軸連(lian)(lian)接有(you)(you)驅(qu)動(dong)電(dian)機,所(suo)述(shu)太(tai)陽輪(lun)(lun)(lun)外側通過齒紋連(lian)(lian)接有(you)(you)行(xing)(xing)星(xing)輪(lun)(lun)(lun),所(suo)述(shu)行(xing)(xing)星(xing)輪(lun)(lun)(lun)內部(bu)安(an)裝(zhuang)有(you)(you)軸承,所(suo)述(shu)軸承安(an)裝(zhuang)在行(xing)(xing)星(xing)架上,所(suo)述(shu)行(xing)(xing)星(xing)架外側設(she)置有(you)(you)外部(bu)齒盤(pan),所(suo)述(shu)外部(bu)齒盤(pan)通過齒紋與行(xing)(xing)星(xing)輪(lun)(lun)(lun)相(xiang)連(lian)(lian)接,所(suo)述(shu)驅(qu)動(dong)電(dian)機連(lian)(lian)接有(you)(you)供電(dian)電(dian)源(yuan),所(suo)述(shu)供電(dian)電(dian)源(yuan)依次連(lian)(lian)接有(you)(you)輸(shu)入(ru)電(dian)抗(kang)器、整流(liu)(liu)電(dian)路(lu)、濾波電(dian)容、限流(liu)(liu)電(dian)阻、放電(dian)電(dian)路(lu)、電(dian)壓檢(jian)測(ce)(ce)電(dian)路(lu)、逆變(bian)電(dian)路(lu)、輸(shu)出電(dian)抗(kang)器與電(dian)流(liu)(liu)檢(jian)測(ce)(ce)電(dian)路(lu)。

作為本實(shi)用新型一(yi)種優選(xuan)的技術方(fang)案,所述(shu)太陽輪外(wai)徑大于行(xing)星輪外(wai)徑。

作為本實用新型一種優選的技術(shu)方案,所述行星輪(lun)均(jun)勻分布在行星輪(lun)盤上。

作為本實用新型(xing)一種(zhong)優選的技(ji)術(shu)方案(an),所述放(fang)電(dian)(dian)(dian)電(dian)(dian)(dian)路(lu)由放(fang)電(dian)(dian)(dian)電(dian)(dian)(dian)阻、高(gao)壓(ya)繼(ji)電(dian)(dian)(dian)器與指示(shi)電(dian)(dian)(dian)路(lu)組成,斷電(dian)(dian)(dian)后高(gao)壓(ya)繼(ji)電(dian)(dian)(dian)器閉合(he)從而形成放(fang)電(dian)(dian)(dian)回路(lu)。

作為(wei)本實用(yong)新型一(yi)種優選的(de)(de)技術方案(an),所(suo)述逆變電(dian)路由(you)6個IGBT、電(dian)容與續流(liu)(liu)二極管(guan)組成,由(you)IGBT組成的(de)(de)逆變橋用(yong)于完成直流(liu)(liu)電(dian)到交流(liu)(liu)電(dian)的(de)(de)轉換(huan),電(dian)容用(yong)于吸收逆變管(guan)導(dao)通(tong)和關斷時形成的(de)(de)瞬間大電(dian)壓(ya)和電(dian)流(liu)(liu),續流(liu)(liu)二極管(guan)不僅(jin)可(ke)吸收感性負載的(de)(de)無(wu)功電(dian)流(liu)(liu),而且可(ke)以(yi)在換(huan)相過程中(zhong)為(wei)負荷提供通(tong)路。

作為本實用(yong)新型一種優選(xuan)的(de)技術方(fang)案,所述電(dian)流檢測電(dian)路通(tong)過電(dian)流變(bian)送(song)器采(cai)集變(bian)頻器輸出的(de)電(dian)流信號,對其進行過載和缺(que)相(xiang)保(bao)護,在(zai)矢量控制(zhi)方(fang)式下,可通(tong)過檢測電(dian)動機定子(zi)的(de)電(dian)流來控制(zhi)異(yi)步電(dian)動機的(de)轉(zhuan)矩。

與現有(you)(you)技術相比,本實用(yong)新型的(de)有(you)(you)益效果是:通過行(xing)星式(shi)輪盤代替原有(you)(you)齒(chi)輪組,驅(qu)(qu)動(dong)電機(ji)(ji)(ji)的(de)驅(qu)(qu)動(dong)軸(zhou)連接在(zai)行(xing)星輪的(de)太陽(yang)輪上,根據驅(qu)(qu)動(dong)電機(ji)(ji)(ji)轉(zhuan)向(xiang)來調(diao)(diao)節(jie)行(xing)星輪轉(zhuan)動(dong)方(fang)式(shi),驅(qu)(qu)動(dong)電機(ji)(ji)(ji)通過變頻系統進行(xing)變頻調(diao)(diao)節(jie),結合機(ji)(ji)(ji)械調(diao)(diao)速與變頻調(diao)(diao)速,使得經膠機(ji)(ji)(ji)在(zai)使用(yong)的(de)時候能夠準確(que)的(de)調(diao)(diao)整轉(zhuan)速,增加了經膠機(ji)(ji)(ji)的(de)生產效率,值得推廣。

附圖說明

圖(tu)1為本實(shi)用新型結構示意圖(tu);

圖2為本實(shi)用新型內部(bu)結構框圖。

圖中:1-行(xing)星輪盤(pan),2-太(tai)陽輪,3-驅(qu)動軸(zhou),4-驅(qu)動電(dian)機(ji),5-行(xing)星輪,6-軸(zhou)承,7-行(xing)星架(jia),8-外部齒盤(pan),9-供(gong)電(dian)電(dian)源,10-輸入電(dian)抗器(qi),11-整流電(dian)路(lu)(lu)(lu)(lu),12-濾波電(dian)容,13-限流電(dian)阻,14-放電(dian)電(dian)路(lu)(lu)(lu)(lu),15-電(dian)壓檢測電(dian)路(lu)(lu)(lu)(lu),16-逆變電(dian)路(lu)(lu)(lu)(lu),17-輸出電(dian)抗器(qi),18-電(dian)流檢測電(dian)路(lu)(lu)(lu)(lu)。

具體實施方式

下面將結合本(ben)(ben)實(shi)用(yong)新(xin)型實(shi)施(shi)(shi)例(li)中的附(fu)圖,對(dui)本(ben)(ben)實(shi)用(yong)新(xin)型實(shi)施(shi)(shi)例(li)中的技術(shu)方案進(jin)行清楚、完整地(di)描述,顯然,所描述的實(shi)施(shi)(shi)例(li)僅(jin)僅(jin)是本(ben)(ben)實(shi)用(yong)新(xin)型一部分實(shi)施(shi)(shi)例(li),而不是全部的實(shi)施(shi)(shi)例(li)。基于(yu)(yu)本(ben)(ben)實(shi)用(yong)新(xin)型中的實(shi)施(shi)(shi)例(li),本(ben)(ben)領域普通(tong)技術(shu)人員在沒有(you)做出創造性勞動前(qian)提下所獲得的所有(you)其他實(shi)施(shi)(shi)例(li),都(dou)屬(shu)于(yu)(yu)本(ben)(ben)實(shi)用(yong)新(xin)型保(bao)護(hu)的范(fan)圍。

實施例:

如(ru)圖1與圖2所示,一種(zhong)自(zi)動(dong)經膠(jiao)機變(bian)頻調速裝置(zhi),包括(kuo)行(xing)星(xing)(xing)輪盤(pan)1,行(xing)星(xing)(xing)輪盤(pan)1圓心處設置(zhi)有(you)(you)太(tai)陽(yang)輪2,太(tai)陽(yang)輪2內部(bu)(bu)設置(zhi)有(you)(you)驅(qu)動(dong)軸(zhou)3,驅(qu)動(dong)軸(zhou)3連(lian)(lian)接有(you)(you)驅(qu)動(dong)電(dian)(dian)(dian)(dian)(dian)(dian)機4,太(tai)陽(yang)輪2外側通(tong)(tong)過齒(chi)紋連(lian)(lian)接有(you)(you)行(xing)星(xing)(xing)輪5,行(xing)星(xing)(xing)輪5內部(bu)(bu)安(an)裝有(you)(you)軸(zhou)承(cheng)6,軸(zhou)承(cheng)6安(an)裝在行(xing)星(xing)(xing)架7上,行(xing)星(xing)(xing)架7外側設置(zhi)有(you)(you)外部(bu)(bu)齒(chi)盤(pan)8,外部(bu)(bu)齒(chi)盤(pan)8通(tong)(tong)過齒(chi)紋與行(xing)星(xing)(xing)輪5相連(lian)(lian)接,驅(qu)動(dong)電(dian)(dian)(dian)(dian)(dian)(dian)機4連(lian)(lian)接有(you)(you)供電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)源9,供電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)源9依次連(lian)(lian)接有(you)(you)輸入(ru)電(dian)(dian)(dian)(dian)(dian)(dian)抗器(qi)10、整(zheng)流(liu)電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)11、濾波電(dian)(dian)(dian)(dian)(dian)(dian)容12、限(xian)流(liu)電(dian)(dian)(dian)(dian)(dian)(dian)阻(zu)13、放電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)14、電(dian)(dian)(dian)(dian)(dian)(dian)壓檢測(ce)電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)15、逆變(bian)電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)16、輸出(chu)電(dian)(dian)(dian)(dian)(dian)(dian)抗器(qi)17與電(dian)(dian)(dian)(dian)(dian)(dian)流(liu)檢測(ce)電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)18,太(tai)陽(yang)輪2外徑大于行(xing)星(xing)(xing)輪5外徑,行(xing)星(xing)(xing)輪5均勻分布(bu)在行(xing)星(xing)(xing)輪盤(pan)1上;

本實用新型在(zai)使用的時候,驅動(dong)(dong)電(dian)機(ji)通(tong)(tong)過變(bian)頻系統變(bian)頻調(diao)(diao)節電(dian)機(ji)轉(zhuan)(zhuan)(zhuan)速(su),電(dian)機(ji)驅動(dong)(dong)力(li)輸(shu)出到(dao)(dao)太(tai)陽輪上(shang),帶(dai)動(dong)(dong)行(xing)星(xing)(xing)輪轉(zhuan)(zhuan)(zhuan)動(dong)(dong),當驅動(dong)(dong)電(dian)機(ji)在(zai)變(bian)頻器的調(diao)(diao)節下反向轉(zhuan)(zhuan)(zhuan)動(dong)(dong)的時候,行(xing)星(xing)(xing)輪與太(tai)陽輪轉(zhuan)(zhuan)(zhuan)動(dong)(dong)停止(zhi),帶(dai)動(dong)(dong)行(xing)星(xing)(xing)輪盤轉(zhuan)(zhuan)(zhuan)動(dong)(dong),從而達到(dao)(dao)機(ji)械變(bian)速(su),機(ji)械變(bian)速(su)的同時也通(tong)(tong)過變(bian)頻系統調(diao)(diao)節了機(ji)械轉(zhuan)(zhuan)(zhuan)速(su),達到(dao)(dao)了雙(shuang)重調(diao)(diao)節的作用。

本實(shi)用新(xin)型放電(dian)(dian)(dian)電(dian)(dian)(dian)路(lu)14由放電(dian)(dian)(dian)電(dian)(dian)(dian)阻、高(gao)壓繼電(dian)(dian)(dian)器與指(zhi)示電(dian)(dian)(dian)路(lu)組成(cheng),斷電(dian)(dian)(dian)后高(gao)壓繼電(dian)(dian)(dian)器閉合從(cong)而形(xing)成(cheng)放電(dian)(dian)(dian)回(hui)路(lu);

本實用新型逆變電(dian)(dian)(dian)路(lu)16由6個IGBT、電(dian)(dian)(dian)容(rong)與續流(liu)二(er)極管組成,由IGBT組成的(de)逆變橋用于完成直流(liu)電(dian)(dian)(dian)到交流(liu)電(dian)(dian)(dian)的(de)轉換,電(dian)(dian)(dian)容(rong)用于吸(xi)收逆變管導通和關斷時(shi)形成的(de)瞬(shun)間大電(dian)(dian)(dian)壓和電(dian)(dian)(dian)流(liu),續流(liu)二(er)極管不僅可(ke)吸(xi)收感性負載的(de)無功電(dian)(dian)(dian)流(liu),而且可(ke)以在換相過程(cheng)中為負荷提(ti)供通路(lu);

本實(shi)用新型電(dian)(dian)(dian)流(liu)檢(jian)測電(dian)(dian)(dian)路18通(tong)過電(dian)(dian)(dian)流(liu)變送(song)器采集變頻器輸出(chu)的(de)(de)電(dian)(dian)(dian)流(liu)信號,對其(qi)進行過載和(he)缺相保護,在矢量(liang)控(kong)制(zhi)方(fang)式下,可(ke)通(tong)過檢(jian)測電(dian)(dian)(dian)動機定(ding)子的(de)(de)電(dian)(dian)(dian)流(liu)來(lai)控(kong)制(zhi)異步電(dian)(dian)(dian)動機的(de)(de)轉矩(ju)。

本實用(yong)新型通過行星式(shi)輪盤代替原有齒輪組,驅(qu)動(dong)(dong)電機的驅(qu)動(dong)(dong)軸連接在行星輪的太陽輪上,根據驅(qu)動(dong)(dong)電機轉向來調(diao)節(jie)行星輪轉動(dong)(dong)方式(shi),驅(qu)動(dong)(dong)電機通過變頻系統進行變頻調(diao)節(jie),結合機械(xie)調(diao)速與變頻調(diao)速,使得(de)經(jing)膠機在使用(yong)的時候能(neng)夠準確的調(diao)整轉速,增加了經(jing)膠機的生產效率(lv),值得(de)推廣。

對(dui)于(yu)本(ben)(ben)(ben)領(ling)域技術人員而(er)言,顯然本(ben)(ben)(ben)實(shi)(shi)(shi)用(yong)新(xin)型(xing)(xing)不(bu)(bu)(bu)限于(yu)上(shang)述(shu)示范性(xing)實(shi)(shi)(shi)施例的(de)細(xi)節,而(er)且在(zai)(zai)不(bu)(bu)(bu)背離本(ben)(ben)(ben)實(shi)(shi)(shi)用(yong)新(xin)型(xing)(xing)的(de)精神或(huo)基本(ben)(ben)(ben)特征的(de)情況下,能夠(gou)以其他的(de)具(ju)體形式(shi)實(shi)(shi)(shi)現本(ben)(ben)(ben)實(shi)(shi)(shi)用(yong)新(xin)型(xing)(xing)。因此(ci),無論(lun)從哪一點來看,均應將(jiang)實(shi)(shi)(shi)施例看作是示范性(xing)的(de),而(er)且是非限制性(xing)的(de),本(ben)(ben)(ben)實(shi)(shi)(shi)用(yong)新(xin)型(xing)(xing)的(de)范圍由所(suo)附權(quan)(quan)(quan)利要(yao)(yao)求(qiu)(qiu)(qiu)而(er)不(bu)(bu)(bu)是上(shang)述(shu)說(shuo)明(ming)限定(ding),因此(ci)旨在(zai)(zai)將(jiang)落在(zai)(zai)權(quan)(quan)(quan)利要(yao)(yao)求(qiu)(qiu)(qiu)的(de)等同要(yao)(yao)件的(de)含義和范圍內的(de)所(suo)有變化囊括(kuo)在(zai)(zai)本(ben)(ben)(ben)實(shi)(shi)(shi)用(yong)新(xin)型(xing)(xing)內。不(bu)(bu)(bu)應將(jiang)權(quan)(quan)(quan)利要(yao)(yao)求(qiu)(qiu)(qiu)中的(de)任何附圖標記視為(wei)限制所(suo)涉及(ji)的(de)權(quan)(quan)(quan)利要(yao)(yao)求(qiu)(qiu)(qiu)。

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