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發電機自啟動系統的制作方法

文檔序號:11083724閱讀(du):1952來(lai)源:國知局(ju)
發電機自啟動系統的制造方法與工藝

本實用(yong)新型(xing)涉及一種發電機(ji)。更具體地說,本實用(yong)新型(xing)涉及一種發電機(ji)自(zi)啟動(dong)系統。



背景技術:

大多(duo)數的情(qing)況下(xia),在大型工廠以(yi)及醫(yi)(yi)院、學校(xiao)等公共(gong)環(huan)境下(xia),停(ting)電(dian)(dian)一般都(dou)會進行提前(qian)通知,但不可避免的是偶爾出現的緊急狀態停(ting)電(dian)(dian),就(jiu)(jiu)會給工廠造成巨大損失以(yi)及在學校(xiao)、醫(yi)(yi)院等地帶來許多(duo)的不便(bian)以(yi)及安全隱患,所(suo)以(yi)本實用新型就(jiu)(jiu)設計一個了(le)能夠(gou)在斷電(dian)(dian)的情(qing)況下(xia),及時(shi)恢復(fu)電(dian)(dian)源的供應,實現其在斷電(dian)(dian)時(shi)啟動(dong),在來電(dian)(dian)時(shi)停(ting)止的發電(dian)(dian)機自啟動(dong)系統(tong)。



技術實現要素:

本實(shi)用新型的(de)一個目的(de)是(shi)解決至少(shao)上述(shu)問題和(he)/或缺陷,并提供至少(shao)后面將(jiang)說明的(de)優點(dian)。

本實(shi)用新(xin)型(xing)還(huan)有一個目的是提(ti)供一種發(fa)電(dian)(dian)機自啟動系統,其能夠實(shi)現(xian)發(fa)電(dian)(dian)機在市(shi)電(dian)(dian)斷電(dian)(dian)時啟動,市(shi)電(dian)(dian)來電(dian)(dian)時停止以及維持發(fa)電(dian)(dian)機組蓄電(dian)(dian)池電(dian)(dian)量平衡等功(gong)能。

為了實現根據(ju)本實用新型的這些目的和其(qi)它優(you)點,提供了一種發電機(ji)自(zi)啟動(dong)系統,包括(kuo):

一(yi)具有電(dian)磁閥并與外設(she)連接的發電(dian)機本(ben)體;

與所(suo)述發(fa)電機本體內(nei)部各元件通信連接的控制器;

其中,所述控制器(qi)上設(she)置(zhi)有一電(dian)壓(ya)互感模塊,以(yi)在外設(she)供電(dian)處于(yu)通斷的不同狀態時(shi),通過控制器(qi)對發(fa)電(dian)機上蓄(xu)電(dian)池(chi)及電(dian)磁閥的工作狀態進(jin)行相應(ying)切換,進(jin)而實現發(fa)電(dian)機的自動(dong)啟(qi)停。

優選的是,發電機(ji)內不具(ju)有電磁閥(fa)時,所述自啟動系統還包括一用(yong)以調(diao)速的執行機(ji)構(gou),所述執行機(ji)構(gou)包括一推拉式電磁鐵和安裝(zhuang)固定件。

優選的是(shi),所述發電(dian)(dian)機(ji)本體內(nei)部元(yuan)件包括:分(fen)別與控制(zhi)器(qi)通(tong)信連接的啟動馬(ma)達(da)、停機(ji)電(dian)(dian)磁鐵模塊、蓄電(dian)(dian)池模塊以(yi)及(ji)輸出控制(zhi)模塊;

其中,所述蓄電池模塊與(yu)啟(qi)動馬達的(de)連接電路上設置有第(di)一控制(zhi)開(kai)關,以實現對啟(qi)動馬達的(de)啟(qi)停狀態進行控制(zhi)。

優選(xuan)的是,所述控制器內設置有一監(jian)測蓄電(dian)池電(dian)量情況的電(dian)量監(jian)測模塊(kuai)。

優選的(de)是,所述(shu)控(kong)制(zhi)(zhi)器與蓄電(dian)池的(de)連接(jie)電(dian)路上設置有對蓄電(dian)池充電(dian)狀(zhuang)態控(kong)制(zhi)(zhi)的(de)第二(er)控(kong)制(zhi)(zhi)開關。

優(you)選(xuan)的(de)是,還(huan)包括一與(yu)控制(zhi)器通信連接用(yong)以調速(su)的(de)執行機(ji)構(gou),所述執行機(ji)構(gou)的(de)控制(zhi)線與(yu)電磁閥噴油泵的(de)控制(zhi)端連接,且所述發電機(ji)的(de)停機(ji)電磁鐵控制(zhi)線處于(yu)斷開狀態。

優選的(de)(de)是,所述安裝(zhuang)固定件上的(de)(de)支撐平臺(tai)上設置(zhi)有一與推拉式電磁鐵(tie)滑動軌道相配合的(de)(de)凹(ao)(ao)槽,所述凹(ao)(ao)槽設置(zhi)為矩形(xing),且矩形(xing)凹(ao)(ao)槽的(de)(de)四周設置(zhi)有彈(dan)性海綿(mian)。

本(ben)實用新型(xing)至少包括以下有益效果:其一,能夠實現發電(dian)(dian)機(ji)在市電(dian)(dian)斷電(dian)(dian)時啟(qi)動,市電(dian)(dian)來電(dian)(dian)時停(ting)止以及維持發電(dian)(dian)機(ji)組(zu)蓄電(dian)(dian)池(chi)電(dian)(dian)量(liang)平衡(heng)等(deng)功能的改造。

其二,自啟動系(xi)統安裝(zhuang)完畢后,關閉系(xi)統電源,發(fa)電機可以(yi)正常手動控制(zhi),當(dang)系(xi)統打(da)開后,發(fa)電機進入(ru)自動控制(zhi)狀態,保證了(le)發(fa)電機的在不同狀態下的多適用性。

其(qi)三,系統(tong)小型化,可(ke)以直接安(an)裝(zhuang)在發電機上(shang),節(jie)約了成(cheng)本與空間位置。

本(ben)實(shi)用新型的(de)其它優點(dian)、目標和(he)特征將(jiang)部(bu)分通(tong)(tong)過下面的(de)說(shuo)明(ming)體現,部(bu)分還將(jiang)通(tong)(tong)過對本(ben)實(shi)用新型的(de)研究和(he)實(shi)踐而為本(ben)領(ling)域的(de)技術(shu)人員所(suo)理解。

附圖說明

圖(tu)(tu)1為(wei)本實用新(xin)型發電(dian)機(ji)自啟動系統(tong)整體結構示意圖(tu)(tu);

圖2為本實用(yong)新(xin)型發電機(ji)自啟動系統調速(su)手柄執行機(ji)構(gou)結構(gou)示意圖;

圖(tu)3為本實用新(xin)型發(fa)電(dian)機(ji)自(zi)啟動系(xi)統推拉式(shi)電(dian)磁鐵移(yi)動滑槽結(jie)構示(shi)意圖(tu)。

具體實施方式

下面結合附圖對本(ben)實用新(xin)型/實用新(xin)型做進一步的(de)詳細說明,以令本(ben)領域技(ji)術人員(yuan)參(can)照說明書(shu)文字(zi)能(neng)夠據以實施。

應當(dang)理解,本文所使用的(de)諸(zhu)如(ru)“具有”、“包含”以及(ji)“包括”術語(yu)并不(bu)配出一(yi)個或多個其它元件或其組合的(de)存在或添加。

圖1示出了根(gen)據本實用(yong)新(xin)型的一種實現形式,其中(zhong)包括:

一具有電磁閥并與外設(she)連接的(de)發電機(ji)本體(未示出);

與所述發電機本體內部各元件(jian)通信連接的控制器1;

其中,所(suo)述控制器(qi)上設(she)(she)(she)置有一(yi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)互(hu)感模塊(未示出(chu)),以(yi)在(zai)(zai)外設(she)(she)(she)2供電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)處(chu)(chu)于(yu)通斷(duan)的(de)(de)不(bu)同狀(zhuang)(zhuang)態時,通過(guo)(guo)控制器(qi)對發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)上蓄電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池3及電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁閥的(de)(de)工作(zuo)狀(zhuang)(zhuang)態進行(xing)(xing)相應切換(huan)(huan),進而實(shi)(shi)(shi)現發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)的(de)(de)自動(dong)啟(qi)停(ting)。具體實(shi)(shi)(shi)施方式是本系統(tong)主(zhu)要針對具有啟(qi)動(dong)馬達的(de)(de)柴油發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)組,完成(cheng)發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)在(zai)(zai)市(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)斷(duan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)時啟(qi)動(dong),市(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)來電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)時停(ting)止(zhi)(zhi),維持發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)組蓄電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)量(liang)(liang)等功能改(gai)造,該改(gai)造可(ke)在(zai)(zai)使用現場進行(xing)(xing),也(ye)可(ke)其它場所(suo)進行(xing)(xing)。在(zai)(zai)現有的(de)(de)柴油發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)組上安裝簡單、快速、可(ke)靠(kao),且不(bu)影響現有發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)的(de)(de)正(zheng)常使用。系統(tong)監(jian)測市(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)情況(kuang),當監(jian)測到市(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)掉電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)時設(she)(she)(she)置好發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)啟(qi)動(dong)狀(zhuang)(zhuang)態,根據設(she)(she)(she)定時間(jian)啟(qi)動(dong)發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji),預(yu)熱發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)組,預(yu)熱完后(hou)接通發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)輸(shu)出(chu);當發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)過(guo)(guo)程中監(jian)測到市(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)來電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)時斷(duan)開發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)輸(shu)出(chu),發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)空載運行(xing)(xing)一(yi)段時間(jian)后(hou)停(ting)止(zhi)(zhi)發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)。在(zai)(zai)市(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)情況(kuang)下(xia)監(jian)測蓄電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)量(liang)(liang)情況(kuang),當電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)量(liang)(liang)低(di)于(yu)設(she)(she)(she)定值時給(gei)蓄電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian),蓄電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池充(chong)滿后(hou)停(ting)止(zhi)(zhi)充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)。采用這種(zhong)(zhong)方案具有實(shi)(shi)(shi)現發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)在(zai)(zai)市(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)斷(duan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)時啟(qi)動(dong),市(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)來電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)時停(ting)止(zhi)(zhi)以(yi)及維持發(fa)(fa)(fa)(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)組電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)量(liang)(liang)平衡的(de)(de)有利之處(chu)(chu)。并且,這種(zhong)(zhong)方式只是一(yi)種(zhong)(zhong)較佳實(shi)(shi)(shi)例(li)的(de)(de)說明(ming),但(dan)并不(bu)局限于(yu)此。在(zai)(zai)實(shi)(shi)(shi)施本實(shi)(shi)(shi)用新型時,可(ke)以(yi)根據使用者需(xu)求進行(xing)(xing)適當的(de)(de)替換(huan)(huan)和/或修改(gai)。

如(ru)圖2所示(shi),在(zai)(zai)另一(yi)(yi)種實(shi)例中,發電機內不(bu)具(ju)(ju)有電磁(ci)閥(fa)時(shi),所述自(zi)(zi)啟(qi)(qi)動系統還包括一(yi)(yi)用(yong)(yong)以調速的(de)(de)執行(xing)機構(gou)(未示(shi)出),所述執行(xing)機構(gou)包括一(yi)(yi)推拉式(shi)電磁(ci)鐵4和安(an)裝固定件(jian)5。采用(yong)(yong)這種方(fang)案具(ju)(ju)有發電機在(zai)(zai)啟(qi)(qi)動前控制執行(xing)部件(jian)將減速手(shou)柄(bing)推到(dao)運行(xing)位置,停機時(shi)減速手(shou)柄(bing)彈回以保證其能夠實(shi)現自(zi)(zi)動啟(qi)(qi)動的(de)(de)有利之(zhi)處。并且(qie),這種方(fang)式(shi)只是一(yi)(yi)種較佳(jia)實(shi)例的(de)(de)說明(ming),但并不(bu)局限于此。在(zai)(zai)實(shi)施本實(shi)用(yong)(yong)新型時(shi),可(ke)以根據使用(yong)(yong)者(zhe)需求(qiu)進行(xing)適當的(de)(de)替換(huan)和/或修改。

如圖(tu)1所示,在另一種實例中(zhong),所述發(fa)電(dian)機本體內部元件包括(kuo):分別與(yu)控制器通信(xin)連(lian)接(jie)的啟(qi)動馬達6、停(ting)機電(dian)磁鐵模(mo)塊(kuai)(kuai)7、蓄電(dian)池(chi)模(mo)塊(kuai)(kuai)8以(yi)及(ji)輸出控制模(mo)塊(kuai)(kuai)9;

其中,所述(shu)蓄(xu)電(dian)池模塊與(yu)啟(qi)(qi)動馬(ma)達的(de)(de)連接電(dian)路(lu)上設置(zhi)有第一控(kong)制(zhi)開關10,以實(shi)(shi)現對(dui)啟(qi)(qi)動馬(ma)達的(de)(de)啟(qi)(qi)停狀態進(jin)行(xing)控(kong)制(zhi)。采用這種方案(an)具有能(neng)夠(gou)實(shi)(shi)現控(kong)制(zhi)器對(dui)發(fa)電(dian)機(ji)內(nei)部元(yuan)件通過(guo)輸出一信號直(zhi)接控(kong)制(zhi)并(bing)且當發(fa)電(dian)機(ji)處于(yu)自啟(qi)(qi)動狀態時,通過(guo)開關能(neng)夠(gou)對(dui)啟(qi)(qi)動馬(ma)達的(de)(de)電(dian)壓(ya)控(kong)制(zhi)完(wan)成啟(qi)(qi)動馬(ma)達啟(qi)(qi)動的(de)(de)有利(li)之處。并(bing)且,這種方式只(zhi)是一種較佳實(shi)(shi)例(li)的(de)(de)說明,但并(bing)不局限(xian)于(yu)此。在實(shi)(shi)施本實(shi)(shi)用新型時,可以根據(ju)使用者需求進(jin)行(xing)適當的(de)(de)替(ti)換(huan)和/或修(xiu)改。

在另一(yi)種實(shi)(shi)例中,所述控制(zhi)器內設(she)置有一(yi)監測(ce)(ce)蓄電(dian)(dian)池(chi)電(dian)(dian)量情況的電(dian)(dian)量監測(ce)(ce)模(mo)塊(未示出)。采(cai)用這種方案具(ju)有能夠(gou)對發電(dian)(dian)機內蓄電(dian)(dian)池(chi)的電(dian)(dian)量進(jin)行實(shi)(shi)時監測(ce)(ce),以方便(bian)當發電(dian)(dian)機緊急(ji)自啟(qi)動時能夠(gou)對啟(qi)動馬達輸出有效電(dian)(dian)壓的有利之處。并且,這種方式只是一(yi)種較(jiao)佳(jia)實(shi)(shi)例的說(shuo)明,但(dan)并不局限(xian)于此。在實(shi)(shi)施本實(shi)(shi)用新型時,可以根據使用者需求進(jin)行適當的替換和/或修改(gai)。

如圖1所示(shi),在另一種(zhong)實(shi)例中,所述控(kong)制(zhi)(zhi)器(qi)與蓄電(dian)池(chi)的(de)(de)(de)連接電(dian)路上設置有(you)(you)對蓄電(dian)池(chi)充(chong)電(dian)狀態控(kong)制(zhi)(zhi)的(de)(de)(de)第二控(kong)制(zhi)(zhi)開(kai)關(guan)11。采用這(zhe)種(zhong)方案具(ju)有(you)(you)控(kong)制(zhi)(zhi)器(qi)能夠根(gen)據電(dian)量監測模塊的(de)(de)(de)反饋以控(kong)制(zhi)(zhi)是否(fou)打開(kai)開(kai)關(guan)進行充(chong)電(dian),使發電(dian)機的(de)(de)(de)蓄電(dian)池(chi)電(dian)量不會過低或者過高以保證電(dian)量的(de)(de)(de)平衡有(you)(you)利之處。并(bing)且,這(zhe)種(zhong)方式(shi)只是一種(zhong)較佳實(shi)例的(de)(de)(de)說明,但并(bing)不局限于此(ci)。在實(shi)施本實(shi)用新(xin)型時(shi),可(ke)以根(gen)據使用者需(xu)求進行適(shi)當的(de)(de)(de)替換和(he)/或修(xiu)改。

在另一種(zhong)實(shi)(shi)例中,還包括一與控制(zhi)器通信(xin)連接用(yong)以調速的執行機(ji)構(gou)(gou),所述執行機(ji)構(gou)(gou)的控制(zhi)線與電磁(ci)閥噴(pen)油泵的控制(zhi)端(未示出)連接,且所述發電機(ji)的停機(ji)電磁(ci)鐵控制(zhi)線處于斷開(kai)狀(zhuang)態。采用(yong)這種(zhong)方案具有電磁(ci)閥噴(pen)油泵能夠實(shi)(shi)現電池閥的自動啟停的有利之處。并(bing)且,這種(zhong)方式只是一種(zhong)較佳(jia)實(shi)(shi)例的說明,但并(bing)不局限(xian)于此。在實(shi)(shi)施本實(shi)(shi)用(yong)新型時,可以根據使用(yong)者需求進行適當的替換和/或修(xiu)改。

如(ru)圖3所示(shi),在另一(yi)種(zhong)實(shi)例中,所述安裝固定件上的(de)(de)支撐平臺上設(she)置(zhi)(zhi)有一(yi)與推拉式電磁(ci)鐵滑動軌道相(xiang)配合的(de)(de)凹槽12,所述凹槽設(she)置(zhi)(zhi)為(wei)矩形(xing),且矩形(xing)凹槽的(de)(de)四(si)周設(she)置(zhi)(zhi)有彈(dan)性(xing)(xing)(xing)海(hai)綿(mian)13。采用(yong)這(zhe)種(zhong)方(fang)案具有增加推拉式電磁(ci)鐵在移動過(guo)程(cheng)中的(de)(de)穩定性(xing)(xing)(xing)與精(jing)確性(xing)(xing)(xing)以及(ji)通過(guo)彈(dan)性(xing)(xing)(xing)海(hai)綿(mian)對其(qi)結構(gou)進行保護的(de)(de)有利之處。并且,這(zhe)種(zhong)方(fang)式只(zhi)是一(yi)種(zhong)較佳實(shi)例的(de)(de)說明,但并不(bu)局限于此。在實(shi)施本(ben)實(shi)用(yong)新型時,可以根據使用(yong)者需求(qiu)進行適當(dang)的(de)(de)替換和(he)/或修改(gai)。

這里說(shuo)明(ming)的(de)(de)設備(bei)數量和處理規(gui)模是(shi)用(yong)(yong)來簡(jian)化本實(shi)用(yong)(yong)新(xin)型的(de)(de)說(shuo)明(ming)的(de)(de)。對本實(shi)用(yong)(yong)新(xin)型的(de)(de)發電機自啟動系統的(de)(de)應用(yong)(yong)、修改和變化對本領域的(de)(de)技(ji)術人員來說(shuo)是(shi)顯(xian)而易見的(de)(de)。

盡管(guan)本(ben)(ben)實用新型的實施方案已(yi)公開如上,但其并不(bu)僅(jin)(jin)僅(jin)(jin)限于說明書(shu)和實施方式中所列(lie)運(yun)用。它完全可以被適用于各種適合(he)本(ben)(ben)實用新型的領域。對于熟悉(xi)本(ben)(ben)領域的人(ren)員而言,可容易地實現另外的修改。因此在不(bu)背離權利要求及等(deng)同(tong)范圍所限定的一般概念下,本(ben)(ben)實用新型并不(bu)限于特定的細(xi)節和這(zhe)里示出與描述的圖例。

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