本(ben)技術(shu)涉及光伏組件(jian)生產(chan)設備領域,具體地說是(shi)一種工裝排序裝置及排序方法(fa)。
背景技術:
1、將電(dian)池(chi)片和焊(han)(han)(han)(han)(han)帶(dai)鋪(pu)放成(cheng)串(chuan)(chuan)時,相鄰電(dian)池(chi)片間(jian)的(de)焊(han)(han)(han)(han)(han)帶(dai)(也稱串(chuan)(chuan)間(jian)焊(han)(han)(han)(han)(han)帶(dai))較長,如(ru)果不受任何管(guan)控(kong)就進入焊(han)(han)(han)(han)(han)接(jie)工位,串(chuan)(chuan)間(jian)焊(han)(han)(han)(han)(han)帶(dai)容易彎曲變(bian)形(xing),易導致電(dian)池(chi)片上與(yu)串(chuan)(chuan)間(jian)焊(han)(han)(han)(han)(han)帶(dai)相鄰的(de)焊(han)(han)(han)(han)(han)點虛焊(han)(han)(han)(han)(han)。此外,完成(cheng)焊(han)(han)(han)(han)(han)接(jie)的(de)電(dian)池(chi)串(chuan)(chuan)經串(chuan)(chuan)切刀(dao)分串(chuan)(chuan)后,留長焊(han)(han)(han)(han)(han)帶(dai)也會發生翹曲,不利(li)于(yu)后續的(de)排(pai)版和匯(hui)流條焊(han)(han)(han)(han)(han)接(jie)。
2、為了(le)解決該(gai)問題,目前的(de)解決方案采用大(da)尺(chi)(chi)寸(cun)(cun)工裝(zhuang)同時壓住(zhu)電(dian)池串(chuan)中(zhong)的(de)尾(wei)(wei)部電(dian)池片(pian)(簡稱尾(wei)(wei)片(pian))上的(de)焊帶(dai)以及(ji)串(chuan)間焊帶(dai),電(dian)池串(chuan)中(zhong)的(de)非尾(wei)(wei)部電(dian)池片(pian)(簡稱非尾(wei)(wei)片(pian))仍使用常(chang)規的(de)小(xiao)尺(chi)(chi)寸(cun)(cun)工裝(zhuang),小(xiao)尺(chi)(chi)寸(cun)(cun)工裝(zhuang)僅壓住(zhu)非尾(wei)(wei)片(pian)上的(de)焊帶(dai)。
3、電池串(chuan)生(sheng)產(chan)(chan)過(guo)程中,為了滿足生(sheng)產(chan)(chan)效率,循(xun)環使(shi)(shi)用(yong)的工裝(zhuang)(zhuang)數(shu)量(liang)通常需要(yao)(yao)滿足3串(chuan)以上(shang)電池串(chuan)的生(sheng)產(chan)(chan),工裝(zhuang)(zhuang)輸(shu)(shu)送(song)線(xian)上(shang)的工裝(zhuang)(zhuang)數(shu)量(liang)達(da)到(dao)幾十個,而在正式生(sheng)產(chan)(chan)前,需要(yao)(yao)使(shi)(shi)輸(shu)(shu)送(song)線(xian)上(shang)的大(da)尺寸工裝(zhuang)(zhuang)、小尺寸工裝(zhuang)(zhuang)按(an)與(yu)電池串(chuan)的成串(chuan)規則(ze)相匹配的排序規則(ze)預先排好(hao),以保證工裝(zhuang)(zhuang)被依(yi)次上(shang)料至焊接輸(shu)(shu)送(song)線(xian)上(shang)時(shi),大(da)尺寸工裝(zhuang)(zhuang)能(neng)夠壓尾(wei)片(pian),小尺寸工裝(zhuang)(zhuang)能(neng)夠壓非(fei)尾(wei)片(pian)。
4、目前的工裝(zhuang)排序,通常是由人工按排序規則將大尺(chi)寸工裝(zhuang)、小尺(chi)寸工裝(zhuang)擺放到(dao)工裝(zhuang)輸送線上,然后設備啟動,先進行(xing)(xing)工裝(zhuang)的循(xun)環預熱,再(zai)進行(xing)(xing)正(zheng)式生產(chan),人工對工裝(zhuang)實施(shi)排序,效率低下。
技術實現思路
1、為了(le)解決(jue)上述技術(shu)(shu)問題,本技術(shu)(shu)提供(gong)了(le)一種電池串搬運(yun)機構(gou),其采用如下技術(shu)(shu)方(fang)案:
2、一(yi)種工(gong)(gong)裝(zhuang)(zhuang)(zhuang)排(pai)序(xu)裝(zhuang)(zhuang)(zhuang)置,用(yong)于(yu)對n個(ge)(ge)工(gong)(gong)裝(zhuang)(zhuang)(zhuang)實施排(pai)序(xu),使得n個(ge)(ge)工(gong)(gong)裝(zhuang)(zhuang)(zhuang)滿(man)足預定的排(pai)序(xu)規則,排(pai)序(xu)規則中(zhong)的每個(ge)(ge)排(pai)序(xu)位(wei)對應的工(gong)(gong)裝(zhuang)(zhuang)(zhuang)具有特定的類(lei)(lei)型(xing),工(gong)(gong)裝(zhuang)(zhuang)(zhuang)的類(lei)(lei)型(xing)包括第(di)一(yi)類(lei)(lei)工(gong)(gong)裝(zhuang)(zhuang)(zhuang)和第(di)二類(lei)(lei)工(gong)(gong)裝(zhuang)(zhuang)(zhuang),
3、工裝(zhuang)排序裝(zhuang)置包括第(di)一輸(shu)送線、第(di)二輸(shu)送線、檢測機構、緩存機構、上料機構及(ji)下料機構,其(qi)中:
4、第(di)二輸送線(xian)與第(di)一(yi)輸送線(xian)并排設置,第(di)二輸送線(xian)與第(di)一(yi)輸送線(xian)的輸送方向相反;
5、第(di)一(yi)輸(shu)送線被配置(zhi)(zhi)為(wei)輸(shu)送n個(ge)工(gong)(gong)裝,第(di)一(yi)輸(shu)送線的(de)輸(shu)送路徑上(shang)設置(zhi)(zhi)有檢(jian)測工(gong)(gong)位(wei)、緩存工(gong)(gong)位(wei)及上(shang)料工(gong)(gong)位(wei),檢(jian)測機(ji)構設置(zhi)(zhi)在(zai)檢(jian)測工(gong)(gong)位(wei),緩存機(ji)構設置(zhi)(zhi)在(zai)緩存工(gong)(gong)位(wei);
6、檢(jian)測(ce)機構被(bei)配置為檢(jian)測(ce)輸(shu)送至檢(jian)測(ce)工位處的工裝的類型;
7、緩(huan)存(cun)機構被配置為對輸送至緩(huan)存(cun)工位的第一(yi)類工裝實施(shi)緩(huan)存(cun),以及(ji)釋(shi)放緩(huan)存(cun)的第一(yi)類工裝;
8、上料(liao)機(ji)構被配置為將輸送至上料(liao)工(gong)位的工(gong)裝(zhuang)搬運(yun)至第(di)二輸送線;
9、第(di)二輸(shu)送(song)線被配(pei)置為將(jiang)接收的(de)工裝(zhuang)依次(ci)輸(shu)送(song)至(zhi)回流工位處,下(xia)料機構被配(pei)置為將(jiang)回流工位處的(de)工裝(zhuang)放回至(zhi)第(di)一輸(shu)送(song)線上(shang)。
10、通過(guo)第(di)一(yi)輸送線、第(di)二(er)(er)輸送線、上料機(ji)(ji)構(gou)(gou)及(ji)下料機(ji)(ji)構(gou)(gou)的(de)(de)(de)配合,能夠實(shi)(shi)現n個(ge)工(gong)(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)的(de)(de)(de)循(xun)環(huan)流動,而(er)通過(guo)設(she)置檢測(ce)機(ji)(ji)構(gou)(gou),實(shi)(shi)現了(le)(le)對檢測(ce)工(gong)(gong)(gong)(gong)(gong)位處的(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)的(de)(de)(de)類(lei)型(xing)的(de)(de)(de)檢測(ce),通過(guo)緩(huan)存機(ji)(ji)構(gou)(gou)的(de)(de)(de)設(she)置,能夠在(zai)不(bu)需要(yao)第(di)一(yi)類(lei)工(gong)(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)時對第(di)一(yi)類(lei)工(gong)(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)實(shi)(shi)施緩(huan)存,在(zai)需要(yao)第(di)一(yi)類(lei)工(gong)(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)時將緩(huan)存的(de)(de)(de)第(di)一(yi)類(lei)工(gong)(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)進行釋放上料,從而(er)最終實(shi)(shi)現第(di)一(yi)類(lei)工(gong)(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)和第(di)二(er)(er)類(lei)工(gong)(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)的(de)(de)(de)自動排(pai)序(xu),本技術的(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)排(pai)序(xu)裝(zhuang)(zhuang)(zhuang)(zhuang)置可(ke)以實(shi)(shi)現對n個(ge)待排(pai)序(xu)的(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)的(de)(de)(de)自動排(pai)序(xu),無需人工(gong)(gong)(gong)(gong)(gong)排(pai)序(xu),提升了(le)(le)工(gong)(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)排(pai)序(xu)效(xiao)率。
11、在一些實施例中(zhong),工(gong)(gong)裝(zhuang)(zhuang)排(pai)序裝(zhuang)(zhuang)置還包括限位(wei)(wei)(wei)(wei)(wei)(wei)機構(gou),限位(wei)(wei)(wei)(wei)(wei)(wei)機構(gou)設置在位(wei)(wei)(wei)(wei)(wei)(wei)于檢(jian)測(ce)工(gong)(gong)位(wei)(wei)(wei)(wei)(wei)(wei)前道的(de)擋(dang)停工(gong)(gong)位(wei)(wei)(wei)(wei)(wei)(wei)處,限位(wei)(wei)(wei)(wei)(wei)(wei)機構(gou)被配(pei)置為將與檢(jian)測(ce)工(gong)(gong)位(wei)(wei)(wei)(wei)(wei)(wei)的(de)工(gong)(gong)裝(zhuang)(zhuang)相鄰的(de)工(gong)(gong)裝(zhuang)(zhuang)限位(wei)(wei)(wei)(wei)(wei)(wei)在擋(dang)停工(gong)(gong)位(wei)(wei)(wei)(wei)(wei)(wei)處,以及解除對工(gong)(gong)裝(zhuang)(zhuang)的(de)限位(wei)(wei)(wei)(wei)(wei)(wei)。
12、通過設置限(xian)位(wei)(wei)工(gong)(gong)裝(zhuang),在需要對(dui)位(wei)(wei)于(yu)檢測(ce)工(gong)(gong)位(wei)(wei)的(de)第(di)一類工(gong)(gong)裝(zhuang)實施緩存時,可將與檢測(ce)工(gong)(gong)位(wei)(wei)的(de)工(gong)(gong)裝(zhuang)相鄰的(de)工(gong)(gong)裝(zhuang)限(xian)位(wei)(wei)在檢測(ce)工(gong)(gong)位(wei)(wei)前(qian)道的(de)擋(dang)停工(gong)(gong)位(wei)(wei)處,在完成對(dui)第(di)一類工(gong)(gong)裝(zhuang)的(de)緩存后,限(xian)位(wei)(wei)機(ji)構(gou)再解除(chu)對(dui)該相鄰的(de)工(gong)(gong)裝(zhuang)的(de)限(xian)位(wei)(wei),使得該工(gong)(gong)裝(zhuang)繼續朝向(xiang)檢測(ce)工(gong)(gong)位(wei)(wei)、緩存工(gong)(gong)位(wei)(wei)輸送(song),以接受(shou)排(pai)序操作。
13、在(zai)(zai)一些實(shi)施(shi)例中,限位(wei)機構包括設置(zhi)在(zai)(zai)擋(dang)停(ting)工(gong)(gong)位(wei)上方的下(xia)壓(ya)組(zu)件,下(xia)壓(ya)組(zu)件下(xia)降時將輸送至擋(dang)停(ting)工(gong)(gong)位(wei)的工(gong)(gong)裝壓(ya)緊限位(wei)在(zai)(zai)擋(dang)停(ting)工(gong)(gong)位(wei)處,下(xia)壓(ya)組(zu)件上升(sheng)時釋放被壓(ya)緊限位(wei)的工(gong)(gong)裝。
14、提供(gong)了一種結(jie)構(gou)簡單的(de)限位(wei)(wei)機構(gou),其通過下壓(ya)(ya)組件下壓(ya)(ya)輸(shu)送至擋停工位(wei)(wei)的(de)工裝,以將工裝限位(wei)(wei)在擋停工位(wei)(wei)處。
15、在(zai)一(yi)(yi)些實(shi)施例(li)中,檢(jian)測(ce)(ce)機構(gou)包括(kuo)設置(zhi)在(zai)檢(jian)測(ce)(ce)工(gong)(gong)位(wei)的第(di)一(yi)(yi)光電(dian)感(gan)(gan)應(ying)(ying)件,第(di)一(yi)(yi)類工(gong)(gong)裝(zhuang)和(he)第(di)二類工(gong)(gong)裝(zhuang)輸(shu)送(song)至檢(jian)測(ce)(ce)工(gong)(gong)位(wei)處時(shi),第(di)一(yi)(yi)光電(dian)感(gan)(gan)應(ying)(ying)件發出(chu)不同的檢(jian)測(ce)(ce)信號;或者,檢(jian)測(ce)(ce)機構(gou)包括(kuo)設置(zhi)在(zai)檢(jian)測(ce)(ce)工(gong)(gong)位(wei)處的視覺檢(jian)測(ce)(ce)組件,視覺檢(jian)測(ce)(ce)組件被配置(zhi)為(wei)獲取位(wei)于檢(jian)測(ce)(ce)工(gong)(gong)位(wei)的工(gong)(gong)裝(zhuang)的圖(tu)像(xiang)并實(shi)施圖(tu)像(xiang)分析。
16、提供了兩(liang)種(zhong)結構(gou)簡(jian)單的(de)工(gong)裝檢(jian)測機(ji)構(gou),其(qi)均能對被(bei)輸(shu)送(song)至檢(jian)測工(gong)位處的(de)工(gong)裝的(de)類型實施(shi)快速、精(jing)準的(de)檢(jian)測識別(bie)。
17、在一些實施例中,檢測(ce)機構還(huan)被配置(zhi)為對通過檢測(ce)工(gong)位的工(gong)裝(zhuang)實施計數(shu)。
18、通過對(dui)通過檢測工(gong)位(wei)(wei)的(de)工(gong)裝實施計數(shu),可自動地(di)確(que)定當前即將被輸送(song)至檢測工(gong)位(wei)(wei)的(de)工(gong)裝的(de)排序位(wei)(wei),在此基(ji)礎上(shang)確(que)定其是否(fou)符合排序規則。
19、在一些實(shi)施例中(zhong),緩(huan)存(cun)(cun)機(ji)構(gou)包括升(sheng)降驅(qu)動(dong)部和(he)拾(shi)(shi)取組(zu)(zu)件,其中(zhong),拾(shi)(shi)取組(zu)(zu)件連(lian)接(jie)在升(sheng)降驅(qu)動(dong)部的驅(qu)動(dong)端;升(sheng)降驅(qu)動(dong)部用于驅(qu)動(dong)拾(shi)(shi)取組(zu)(zu)件升(sheng)降,以(yi)帶動(dong)拾(shi)(shi)取組(zu)(zu)件從緩(huan)存(cun)(cun)工(gong)位拾(shi)(shi)取需緩(huan)存(cun)(cun)的工(gong)裝(zhuang),以(yi)及將緩(huan)存(cun)(cun)的工(gong)裝(zhuang)釋放至緩(huan)存(cun)(cun)工(gong)位。
20、通過將(jiang)緩(huan)(huan)(huan)存機構(gou)設置成包括升降(jiang)驅(qu)動部和(he)拾取組(zu)件(jian),拾取組(zu)件(jian)在升降(jiang)驅(qu)動部的(de)(de)升降(jiang)驅(qu)動下實現了對位于緩(huan)(huan)(huan)存工位的(de)(de)需(xu)緩(huan)(huan)(huan)存的(de)(de)第一類工裝的(de)(de)自動緩(huan)(huan)(huan)存,以及(ji)自動地將(jiang)緩(huan)(huan)(huan)存的(de)(de)第一類工裝釋放(fang)至緩(huan)(huan)(huan)存工位處。
21、在一些實施例(li)中,緩(huan)存機構還包括(kuo)設置在拾(shi)取組(zu)件(jian)上(shang)的第一檢(jian)(jian)測組(zu)件(jian),第一檢(jian)(jian)測組(zu)件(jian)被配置為檢(jian)(jian)測拾(shi)取組(zu)件(jian)上(shang)是否(fou)緩(huan)存有第一類(lei)工裝。
22、通過(guo)在拾取組(zu)件(jian)上設置第(di)一(yi)檢(jian)測組(zu)件(jian),可自動確認(ren)拾取組(zu)件(jian)上是否緩存(cun)(cun)有第(di)一(yi)類工裝。在此基礎上,可有效控制拾取組(zu)件(jian)實(shi)施(shi)對緩存(cun)(cun)工位處的(de)第(di)一(yi)類工裝的(de)緩存(cun)(cun),或將緩存(cun)(cun)的(de)第(di)一(yi)類工裝釋(shi)放至緩存(cun)(cun)工位。
23、在一些實施例中,第(di)一檢測組(zu)件(jian)包括第(di)二(er)(er)光(guang)電感應件(jian),拾取(qu)組(zu)件(jian)上(shang)緩(huan)存有(you)第(di)一類工裝(zhuang)或未緩(huan)存有(you)第(di)一類工裝(zhuang)時,第(di)二(er)(er)光(guang)電感應件(jian)發出不同的檢測信號。
24、提供了一(yi)種結構簡單的第一(yi)檢測(ce)(ce)組(zu)(zu)件(jian),其可快速、準確地檢測(ce)(ce)出拾取(qu)組(zu)(zu)件(jian)上(shang)(shang)是(shi)否緩存有第一(yi)類(lei)工裝。例如,當(dang)(dang)拾取(qu)組(zu)(zu)件(jian)上(shang)(shang)緩存有第一(yi)類(lei)工裝時(shi),第二光(guang)電感應件(jian)的光(guang)路被(bei)遮擋,當(dang)(dang)拾取(qu)組(zu)(zu)件(jian)上(shang)(shang)未緩存第一(yi)類(lei)工裝時(shi),第二光(guang)電感應件(jian)的光(guang)路未被(bei)遮擋,從而使得第二光(guang)電感應件(jian)發出不同的檢測(ce)(ce)信(xin)號。
25、在(zai)一(yi)些(xie)實施例中,工(gong)裝排序裝置還包括設置在(zai)上(shang)料工(gong)位(wei)的規(gui)整機構,規(gui)整機構用于(yu)沿垂(chui)直于(yu)第(di)一(yi)輸送線的輸送方向規(gui)整位(wei)于(yu)上(shang)料工(gong)位(wei)處的工(gong)裝。
26、通過(guo)在上(shang)料工(gong)位(wei)(wei)處設(she)置規整機構,實(shi)現了對位(wei)(wei)于上(shang)料工(gong)位(wei)(wei)處的(de)工(gong)裝的(de)位(wei)(wei)置歸正,以(yi)方便上(shang)料機構實(shi)施對上(shang)料工(gong)位(wei)(wei)處的(de)工(gong)裝的(de)準(zhun)確拾取。
27、在一些(xie)實施例(li)中,工裝(zhuang)(zhuang)排序裝(zhuang)(zhuang)置還包括橫(heng)移(yi)機(ji)(ji)(ji)構(gou)(gou)及(ji)固持(chi)機(ji)(ji)(ji)構(gou)(gou),固持(chi)機(ji)(ji)(ji)構(gou)(gou)及(ji)規整(zheng)機(ji)(ji)(ji)構(gou)(gou)均設置在橫(heng)移(yi)機(ji)(ji)(ji)構(gou)(gou)的(de)活動部(bu)件上;固持(chi)機(ji)(ji)(ji)構(gou)(gou)被配置為固持(chi)住位于(yu)上料工位的(de)工裝(zhuang)(zhuang),平移(yi)機(ji)(ji)(ji)構(gou)(gou)被配置為驅動固持(chi)機(ji)(ji)(ji)構(gou)(gou)及(ji)規整(zheng)機(ji)(ji)(ji)構(gou)(gou)沿(yan)第(di)一輸送線的(de)輸送方向平移(yi)。
28、電池(chi)串(chuan)生(sheng)產過(guo)程(cheng)中,為了滿足生(sheng)產效率,循環(huan)使用的(de)(de)(de)(de)工(gong)裝數量通常需(xu)要滿足3串(chuan)以上(shang)電池(chi)串(chuan)的(de)(de)(de)(de)生(sheng)產,而壓(ya)放在(zai)同一電池(chi)串(chuan)上(shang)的(de)(de)(de)(de)兩(liang)(liang)個相鄰(lin)工(gong)裝之間(jian)的(de)(de)(de)(de)間(jian)距(ju)(ju)小(xiao)于壓(ya)放在(zai)兩(liang)(liang)個不同電池(chi)串(chuan)上(shang)的(de)(de)(de)(de)兩(liang)(liang)個相鄰(lin)工(gong)裝之間(jian)的(de)(de)(de)(de)間(jian)距(ju)(ju)。因(yin)此(ci),需(xu)要對被搬運到(dao)第(di)(di)二(er)輸(shu)送線上(shang)的(de)(de)(de)(de)工(gong)裝之間(jian)的(de)(de)(de)(de)間(jian)距(ju)(ju)實(shi)施(shi)調(diao)整。通過(guo)將(jiang)固持機(ji)(ji)(ji)構和規整機(ji)(ji)(ji)構設置(zhi)在(zai)橫移(yi)機(ji)(ji)(ji)構上(shang),能夠實(shi)現(xian)對工(gong)裝上(shang)料(liao)位置(zhi)的(de)(de)(de)(de)調(diao)節,上(shang)料(liao)機(ji)(ji)(ji)構能夠直接將(jiang)符合(he)位置(zhi)要求(qiu)的(de)(de)(de)(de)工(gong)裝搬運到(dao)第(di)(di)二(er)輸(shu)送線上(shang),使得(de)第(di)(di)二(er)輸(shu)送線上(shang)的(de)(de)(de)(de)工(gong)裝間(jian)距(ju)(ju)符合(he)要求(qiu)。
29、在一(yi)(yi)些實施例中,固持機構包括設置在第一(yi)(yi)輸送(song)線兩(liang)側(ce)的吸(xi)(xi)附板,吸(xi)(xi)附板上設置有磁吸(xi)(xi)件,磁吸(xi)(xi)件用于吸(xi)(xi)附輸送(song)至(zhi)上料工(gong)位處的工(gong)裝。
30、提供(gong)了一種(zhong)結構(gou)(gou)簡(jian)單的(de)(de)固(gu)持機構(gou)(gou),其通(tong)過設置在第一輸送(song)線兩(liang)側的(de)(de)吸附(fu)(fu)板配合吸附(fu)(fu)輸送(song)至(zhi)上(shang)料(liao)工(gong)位處(chu)的(de)(de)工(gong)裝(zhuang),以實施對(dui)工(gong)裝(zhuang)的(de)(de)吸附(fu)(fu)固(gu)持。
31、在(zai)一些實施例中,工(gong)裝(zhuang)排序(xu)裝(zhuang)置(zhi)還包(bao)括阻(zu)擋(dang)組件(jian),阻(zu)擋(dang)組件(jian)設置(zhi)在(zai)橫移機(ji)(ji)(ji)構的(de)活動部(bu)件(jian)上(shang)并(bing)位(wei)(wei)于固(gu)持(chi)機(ji)(ji)(ji)構的(de)前(qian)側(ce);上(shang)料(liao)機(ji)(ji)(ji)構拾取位(wei)(wei)于上(shang)料(liao)工(gong)位(wei)(wei)處的(de)工(gong)裝(zhuang)時,阻(zu)擋(dang)組件(jian)對前(qian)側(ce)的(de)相鄰工(gong)裝(zhuang)實施阻(zu)擋(dang)限位(wei)(wei)。
32、上料(liao)(liao)機構在(zai)拾取(qu)位(wei)于上料(liao)(liao)工(gong)位(wei)處的(de)(de)工(gong)裝時,阻(zu)擋(dang)組件對前(qian)側(ce)的(de)(de)相(xiang)鄰工(gong)裝實施(shi)阻(zu)擋(dang),從而(er)防止前(qian)側(ce)的(de)(de)相(xiang)鄰工(gong)裝被帶出第一輸送線,造成前(qian)側(ce)的(de)(de)相(xiang)鄰工(gong)裝產(chan)生位(wei)置偏(pian)移。
33、在(zai)一些實施例(li)中,第二(er)輸送(song)線上設置有加熱機構,加熱機構用于在(zai)第二(er)輸送(song)線輸送(song)工裝時(shi)加熱工裝。
34、排序過程(cheng)中,工(gong)裝可被第二輸送線上的加熱(re)(re)(re)機構實施(shi)預加熱(re)(re)(re),如(ru)此,電池(chi)串生產過程(cheng)中,當完(wan)成排序的工(gong)裝被壓放至(zhi)電池(chi)片(pian)上后,經(jing)過預加熱(re)(re)(re)的工(gong)裝可配合(he)串接機構(例如(ru)紅光燈(deng)箱、激光焊接裝置等)實施(shi)對電池(chi)片(pian)及焊帶的加熱(re)(re)(re),從(cong)而提升電池(chi)片(pian)的成串效率。
35、本技術還提供了一(yi)種(zhong)工(gong)裝(zhuang)(zhuang)(zhuang)排(pai)序(xu)方法(fa),用于對(dui)n個(ge)工(gong)裝(zhuang)(zhuang)(zhuang)實施排(pai)序(xu),使(shi)得(de)n個(ge)工(gong)裝(zhuang)(zhuang)(zhuang)滿足預定的排(pai)序(xu)規(gui)則(ze),排(pai)序(xu)規(gui)則(ze)中(zhong)的每個(ge)排(pai)序(xu)位對(dui)應的工(gong)裝(zhuang)(zhuang)(zhuang)具有特定的類(lei)型,工(gong)裝(zhuang)(zhuang)(zhuang)的類(lei)型包(bao)括(kuo)第一(yi)類(lei)工(gong)裝(zhuang)(zhuang)(zhuang)和第二類(lei)工(gong)裝(zhuang)(zhuang)(zhuang),
36、工裝排序方(fang)法包括:
37、控制第一(yi)輸(shu)送(song)線依(yi)次輸(shu)送(song)n個待排(pai)序的工(gong)裝,第一(yi)輸(shu)送(song)線的輸(shu)送(song)路徑上(shang)設置有檢測工(gong)位、緩存工(gong)位及上(shang)料工(gong)位;
38、獲(huo)取(qu)排序規則中的第i個排序位對應(ying)的工裝的類型,其中,i≤n;
39、當排序規則中的第i個排序位(wei)對應的工裝(zhuang)(zhuang)的類(lei)(lei)型為第二類(lei)(lei)工裝(zhuang)(zhuang)時,對輸送至檢測工位(wei)處的第i個工裝(zhuang)(zhuang)進行檢測以(yi)確定(ding)第i個工裝(zhuang)(zhuang)的類(lei)(lei)型;
40、根據第(di)i個工(gong)裝的類型,做出(chu)以下處(chu)理:
41、若第i個(ge)(ge)工(gong)(gong)裝(zhuang)(zhuang)為(wei)第一類(lei)工(gong)(gong)裝(zhuang)(zhuang),阻(zu)止(zhi)前側的與第i個(ge)(ge)工(gong)(gong)裝(zhuang)(zhuang)相鄰的工(gong)(gong)裝(zhuang)(zhuang)向檢測工(gong)(gong)位輸(shu)(shu)送,控制第一輸(shu)(shu)送線將第i個(ge)(ge)工(gong)(gong)裝(zhuang)(zhuang)輸(shu)(shu)送至(zhi)緩存工(gong)(gong)位處,對(dui)輸(shu)(shu)送至(zhi)緩存工(gong)(gong)位處的第i個(ge)(ge)工(gong)(gong)裝(zhuang)(zhuang)實施(shi)緩存,解除對(dui)與第i個(ge)(ge)工(gong)(gong)裝(zhuang)(zhuang)相鄰的工(gong)(gong)裝(zhuang)(zhuang)的限位;
42、若第(di)i個(ge)工裝(zhuang)為第(di)二類工裝(zhuang),控制第(di)一輸送線將(jiang)第(di)i個(ge)工裝(zhuang)朝(chao)向上(shang)料工位(wei)輸送;
43、當排(pai)序規則(ze)中的第i個排(pai)序位對應的工裝(zhuang)(zhuang)類(lei)型(xing)為第一類(lei)工裝(zhuang)(zhuang)時,判斷是否(fou)緩存有第一類(lei)工裝(zhuang)(zhuang);
44、根據(ju)判斷結果,做出以下處理:
45、若緩存(cun)有第(di)一(yi)(yi)類(lei)工(gong)(gong)裝(zhuang),阻止第(di)i個工(gong)(gong)裝(zhuang)向(xiang)檢測工(gong)(gong)位(wei)(wei)輸送,控制第(di)一(yi)(yi)輸送線將(jiang)位(wei)(wei)于第(di)i個工(gong)(gong)裝(zhuang)后側的工(gong)(gong)裝(zhuang)朝向(xiang)上料(liao)工(gong)(gong)位(wei)(wei)輸送,以(yi)空(kong)出緩存(cun)工(gong)(gong)位(wei)(wei),將(jiang)緩存(cun)的一(yi)(yi)個第(di)一(yi)(yi)類(lei)工(gong)(gong)裝(zhuang)釋放至空(kong)出的緩存(cun)工(gong)(gong)位(wei)(wei),解(jie)除對(dui)第(di)i個工(gong)(gong)裝(zhuang)的限位(wei)(wei);
46、若(ruo)沒有緩存第一類(lei)工(gong)(gong)(gong)裝,控制第一輸送線將第i個工(gong)(gong)(gong)裝朝(chao)向檢測工(gong)(gong)(gong)位(wei)(wei)和上料工(gong)(gong)(gong)位(wei)(wei)輸送;
47、將輸送至上(shang)料工(gong)位的工(gong)裝搬運至第二輸送線(xian)上(shang);
48、控制第二(er)輸(shu)送線(xian)將接收的(de)n個工裝依次輸(shu)送至回流工位,第二(er)輸(shu)送線(xian)的(de)輸(shu)送方向與第一輸(shu)送線(xian)的(de)輸(shu)送方向相(xiang)反;
49、將輸(shu)送至(zhi)回(hui)流工位的工裝搬運回(hui)第一(yi)輸(shu)送線上。
50、本(ben)技術的工裝排(pai)序方法能夠實現在(zai)n個(ge)工裝的循環輸送(song)過程中對n個(ge)工裝進行自動(dong)排(pai)序,無需人工排(pai)序,提升了工裝排(pai)序效率(lv)。