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基于快速換模的高效沖壓控制方法及系統與流程

文檔序號:39426479發布日期:2024-09-20 22:23閱讀:46來源:國知局
基于快速換模的高效沖壓控制方法及系統與流程

本發(fa)明(ming)涉及(ji)智能控制,具體涉及(ji)基于(yu)快(kuai)速換模的高(gao)效沖(chong)壓控制方法及(ji)系統。


背景技術:

1、在當今高度(du)競爭(zheng)且快速變(bian)化的(de)(de)(de)制造業環境(jing)中,沖(chong)壓生(sheng)產(chan)(chan)作為金屬加工和零部(bu)件制造的(de)(de)(de)核心(xin)工藝(yi)之一,其效(xiao)率與(yu)(yu)靈活性(xing)直接(jie)關系到企業的(de)(de)(de)市(shi)場響應速度(du)和成本競爭(zheng)力。然而,傳統(tong)的(de)(de)(de)沖(chong)壓生(sheng)產(chan)(chan)線在模(mo)具(ju)更換方面面臨著諸多挑戰。模(mo)具(ju)更換通(tong)常(chang)是(shi)一個復雜且耗時的(de)(de)(de)過程,它不僅要求操作人員具(ju)備(bei)高度(du)的(de)(de)(de)專業技能,還需要精密的(de)(de)(de)協調與(yu)(yu)配(pei)合,以確(que)保模(mo)具(ju)的(de)(de)(de)準確(que)安裝與(yu)(yu)調試。此外,隨著產(chan)(chan)品種類(lei)的(de)(de)(de)不斷增(zeng)加和生(sheng)產(chan)(chan)訂(ding)單的(de)(de)(de)頻(pin)繁變(bian)動(dong),模(mo)具(ju)更換的(de)(de)(de)頻(pin)率也在逐步(bu)上(shang)升。這(zhe)進(jin)一步(bu)加劇了模(mo)具(ju)更換對生(sheng)產(chan)(chan)效(xiao)率的(de)(de)(de)負面影(ying)響。每一次模(mo)具(ju)更換都需要停機進(jin)行,這(zhe)不僅減(jian)少了有效(xiao)生(sheng)產(chan)(chan)時間,還增(zeng)加了生(sheng)產(chan)(chan)成本。


技術實現思路

1、本申請提供了基于快速換模的高(gao)效(xiao)沖壓控(kong)制方法及系統,解決(jue)了現有技(ji)術(shu)中沖壓生(sheng)產(chan)過程(cheng)換模效(xiao)率低導致生(sheng)產(chan)周期延長的技(ji)術(shu)問題。

2、鑒(jian)于(yu)上述問(wen)題,本申請(qing)提供了(le)基于(yu)快速換模的(de)高效沖(chong)壓控制方法及系(xi)統。

3、本申請的第一(yi)個方面,提供了基于快速換模的高效沖壓控制方法,所述(shu)方法包括:

4、獲(huo)(huo)得(de)(de)正在執行(xing)(xing)(xing)(xing)的第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)生(sheng)(sheng)產(chan)任(ren)務,其中,所(suo)(suo)述(shu)(shu)第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)生(sheng)(sheng)產(chan)任(ren)務對應(ying)(ying)第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)(mo)具(ju);獲(huo)(huo)得(de)(de)待執行(xing)(xing)(xing)(xing)的第(di)(di)(di)(di)(di)(di)二(er)(er)(er)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)生(sheng)(sheng)產(chan)任(ren)務,其中,所(suo)(suo)述(shu)(shu)第(di)(di)(di)(di)(di)(di)二(er)(er)(er)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)生(sheng)(sheng)產(chan)任(ren)務對應(ying)(ying)第(di)(di)(di)(di)(di)(di)二(er)(er)(er)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)(mo)具(ju);根(gen)據(ju)所(suo)(suo)述(shu)(shu)第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)生(sheng)(sheng)產(chan)任(ren)務對所(suo)(suo)述(shu)(shu)第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)(mo)具(ju)進行(xing)(xing)(xing)(xing)多(duo)特征(zheng)作業預測,確定(ding)第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)卸(xie)模(mo)(mo)(mo)(mo)完(wan)成時(shi)間節(jie)(jie)點(dian)(dian)(dian)(dian);根(gen)據(ju)所(suo)(suo)述(shu)(shu)第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)卸(xie)模(mo)(mo)(mo)(mo)完(wan)成時(shi)間節(jie)(jie)點(dian)(dian)(dian)(dian)對沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)換(huan)(huan)模(mo)(mo)(mo)(mo)流程(cheng)信息進行(xing)(xing)(xing)(xing)卸(xie)模(mo)(mo)(mo)(mo)后(hou)執行(xing)(xing)(xing)(xing)特征(zheng)梳理,獲(huo)(huo)得(de)(de)第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)換(huan)(huan)模(mo)(mo)(mo)(mo)節(jie)(jie)點(dian)(dian)(dian)(dian)鏈(lian)(lian)和(he)(he)第(di)(di)(di)(di)(di)(di)二(er)(er)(er)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)換(huan)(huan)模(mo)(mo)(mo)(mo)節(jie)(jie)點(dian)(dian)(dian)(dian)鏈(lian)(lian);基于所(suo)(suo)述(shu)(shu)第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)卸(xie)模(mo)(mo)(mo)(mo)完(wan)成時(shi)間節(jie)(jie)點(dian)(dian)(dian)(dian),根(gen)據(ju)所(suo)(suo)述(shu)(shu)第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)換(huan)(huan)模(mo)(mo)(mo)(mo)節(jie)(jie)點(dian)(dian)(dian)(dian)鏈(lian)(lian)進行(xing)(xing)(xing)(xing)換(huan)(huan)模(mo)(mo)(mo)(mo)決策(ce)尋優,獲(huo)(huo)得(de)(de)第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)節(jie)(jie)點(dian)(dian)(dian)(dian)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)換(huan)(huan)模(mo)(mo)(mo)(mo)方(fang)案;根(gen)據(ju)所(suo)(suo)述(shu)(shu)第(di)(di)(di)(di)(di)(di)二(er)(er)(er)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)換(huan)(huan)模(mo)(mo)(mo)(mo)節(jie)(jie)點(dian)(dian)(dian)(dian)鏈(lian)(lian)進行(xing)(xing)(xing)(xing)多(duo)特征(zheng)換(huan)(huan)模(mo)(mo)(mo)(mo)尋優,獲(huo)(huo)得(de)(de)第(di)(di)(di)(di)(di)(di)二(er)(er)(er)節(jie)(jie)點(dian)(dian)(dian)(dian)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)換(huan)(huan)模(mo)(mo)(mo)(mo)方(fang)案;基于所(suo)(suo)述(shu)(shu)第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)(mo)具(ju)和(he)(he)所(suo)(suo)述(shu)(shu)第(di)(di)(di)(di)(di)(di)二(er)(er)(er)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)(mo)具(ju),根(gen)據(ju)所(suo)(suo)述(shu)(shu)第(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)節(jie)(jie)點(dian)(dian)(dian)(dian)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)換(huan)(huan)模(mo)(mo)(mo)(mo)方(fang)案和(he)(he)所(suo)(suo)述(shu)(shu)第(di)(di)(di)(di)(di)(di)二(er)(er)(er)節(jie)(jie)點(dian)(dian)(dian)(dian)沖(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)換(huan)(huan)模(mo)(mo)(mo)(mo)方(fang)案進行(xing)(xing)(xing)(xing)換(huan)(huan)模(mo)(mo)(mo)(mo)。

5、本申(shen)請的第二個方面,提供(gong)了基于快速換模(mo)的高效沖壓(ya)控制系統(tong),所(suo)述系統(tong)包括:

6、第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)任務獲(huo)取(qu)模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai),所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)任務獲(huo)取(qu)模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai)用(yong)(yong)于(yu)(yu)(yu)獲(huo)得正在執行(xing)(xing)的(de)第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)生產(chan)(chan)任務,其中,所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)生產(chan)(chan)任務對(dui)(dui)應第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)(mo)具(ju)(ju);第(di)(di)(di)(di)二(er)(er)(er)任務獲(huo)取(qu)模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai),所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)二(er)(er)(er)任務獲(huo)取(qu)模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai)用(yong)(yong)于(yu)(yu)(yu)獲(huo)得待執行(xing)(xing)的(de)第(di)(di)(di)(di)二(er)(er)(er)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)生產(chan)(chan)任務,其中,所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)二(er)(er)(er)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)生產(chan)(chan)任務對(dui)(dui)應第(di)(di)(di)(di)二(er)(er)(er)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)(mo)具(ju)(ju);預測(ce)模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai),所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)預測(ce)模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai)用(yong)(yong)于(yu)(yu)(yu)根(gen)據(ju)所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)生產(chan)(chan)任務對(dui)(dui)所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)(mo)具(ju)(ju)進行(xing)(xing)多特(te)(te)征作業預測(ce),確定第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)卸模(mo)(mo)(mo)(mo)完成(cheng)時間(jian)節點;特(te)(te)征梳理模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai),所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)特(te)(te)征梳理模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai)用(yong)(yong)于(yu)(yu)(yu)根(gen)據(ju)所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)卸模(mo)(mo)(mo)(mo)完成(cheng)時間(jian)節點對(dui)(dui)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)流(liu)程信息進行(xing)(xing)卸模(mo)(mo)(mo)(mo)后執行(xing)(xing)特(te)(te)征梳理,獲(huo)得第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)節點鏈(lian)(lian)(lian)和第(di)(di)(di)(di)二(er)(er)(er)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)節點鏈(lian)(lian)(lian);第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)尋(xun)優(you)(you)(you)(you)模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai),所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)尋(xun)優(you)(you)(you)(you)模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai)用(yong)(yong)于(yu)(yu)(yu)基于(yu)(yu)(yu)所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)卸模(mo)(mo)(mo)(mo)完成(cheng)時間(jian)節點,根(gen)據(ju)所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)節點鏈(lian)(lian)(lian)進行(xing)(xing)換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)決策尋(xun)優(you)(you)(you)(you),獲(huo)得第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)節點沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)方(fang)案(an);第(di)(di)(di)(di)二(er)(er)(er)尋(xun)優(you)(you)(you)(you)模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai),所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)二(er)(er)(er)尋(xun)優(you)(you)(you)(you)模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai)用(yong)(yong)于(yu)(yu)(yu)根(gen)據(ju)所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)二(er)(er)(er)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)節點鏈(lian)(lian)(lian)進行(xing)(xing)多特(te)(te)征換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)尋(xun)優(you)(you)(you)(you),獲(huo)得第(di)(di)(di)(di)二(er)(er)(er)節點沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)方(fang)案(an);換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai),所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)模(mo)(mo)(mo)(mo)塊(kuai)(kuai)(kuai)(kuai)(kuai)(kuai)用(yong)(yong)于(yu)(yu)(yu)基于(yu)(yu)(yu)所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)(mo)具(ju)(ju)和所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)二(er)(er)(er)沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)(mo)具(ju)(ju),根(gen)據(ju)所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)一(yi)(yi)(yi)(yi)節點沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)方(fang)案(an)和所(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)(shu)第(di)(di)(di)(di)二(er)(er)(er)節點沖(chong)(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)方(fang)案(an)進行(xing)(xing)換(huan)(huan)(huan)(huan)(huan)模(mo)(mo)(mo)(mo)。

7、本(ben)申請中(zhong)提供(gong)的一個或(huo)多個技術(shu)方案,至少具有如下技術(shu)效果或(huo)優點:

8、首先,獲(huo)(huo)(huo)得(de)(de)(de)(de)(de)正在執(zhi)(zhi)行(xing)(xing)(xing)的(de)第(di)(di)(di)一沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)生(sheng)產任(ren)務,其中(zhong),第(di)(di)(di)一沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)生(sheng)產任(ren)務對應第(di)(di)(di)一沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)具(ju);獲(huo)(huo)(huo)得(de)(de)(de)(de)(de)待執(zhi)(zhi)行(xing)(xing)(xing)的(de)第(di)(di)(di)二(er)沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)生(sheng)產任(ren)務,其中(zhong),第(di)(di)(di)二(er)沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)生(sheng)產任(ren)務對應第(di)(di)(di)二(er)沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)具(ju)。然后,根(gen)據(ju)第(di)(di)(di)一沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)生(sheng)產任(ren)務對第(di)(di)(di)一沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)具(ju)進(jin)(jin)行(xing)(xing)(xing)多特征作業預測,確定第(di)(di)(di)一卸(xie)模(mo)(mo)(mo)完(wan)成時間(jian)節點(dian)(dian)(dian)。接(jie)著,根(gen)據(ju)第(di)(di)(di)一卸(xie)模(mo)(mo)(mo)完(wan)成時間(jian)節點(dian)(dian)(dian)對沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)模(mo)(mo)(mo)流(liu)程(cheng)信息(xi)進(jin)(jin)行(xing)(xing)(xing)卸(xie)模(mo)(mo)(mo)后執(zhi)(zhi)行(xing)(xing)(xing)特征梳理,獲(huo)(huo)(huo)得(de)(de)(de)(de)(de)第(di)(di)(di)一沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)模(mo)(mo)(mo)節點(dian)(dian)(dian)鏈(lian)和第(di)(di)(di)二(er)沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)模(mo)(mo)(mo)節點(dian)(dian)(dian)鏈(lian)。進(jin)(jin)一步(bu),基于(yu)第(di)(di)(di)一卸(xie)模(mo)(mo)(mo)完(wan)成時間(jian)節點(dian)(dian)(dian),根(gen)據(ju)第(di)(di)(di)一沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)模(mo)(mo)(mo)節點(dian)(dian)(dian)鏈(lian)進(jin)(jin)行(xing)(xing)(xing)換(huan)模(mo)(mo)(mo)決(jue)策尋優,獲(huo)(huo)(huo)得(de)(de)(de)(de)(de)第(di)(di)(di)一節點(dian)(dian)(dian)沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)模(mo)(mo)(mo)方(fang)案(an);根(gen)據(ju)第(di)(di)(di)二(er)沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)模(mo)(mo)(mo)節點(dian)(dian)(dian)鏈(lian)進(jin)(jin)行(xing)(xing)(xing)多特征換(huan)模(mo)(mo)(mo)尋優,獲(huo)(huo)(huo)得(de)(de)(de)(de)(de)第(di)(di)(di)二(er)節點(dian)(dian)(dian)沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)模(mo)(mo)(mo)方(fang)案(an)。最后,基于(yu)第(di)(di)(di)一沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)具(ju)和第(di)(di)(di)二(er)沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)模(mo)(mo)(mo)具(ju),根(gen)據(ju)第(di)(di)(di)一節點(dian)(dian)(dian)沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)模(mo)(mo)(mo)方(fang)案(an)和第(di)(di)(di)二(er)節點(dian)(dian)(dian)沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)換(huan)模(mo)(mo)(mo)方(fang)案(an)進(jin)(jin)行(xing)(xing)(xing)換(huan)模(mo)(mo)(mo)。解決(jue)了現有技術(shu)中(zhong)沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)生(sheng)產過程(cheng)換(huan)模(mo)(mo)(mo)效率低導致(zhi)生(sheng)產周期延長的(de)技術(shu)問題,通過智能控(kong)制,優化換(huan)模(mo)(mo)(mo)流(liu)程(cheng),達到(dao)了提(ti)高沖(chong)(chong)(chong)(chong)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)生(sheng)產線換(huan)模(mo)(mo)(mo)效率的(de)技術(shu)效果。



技術特征:

1.基于快(kuai)速換模的(de)高效沖(chong)壓控(kong)制方法(fa),其特征在(zai)于,所述方法(fa)包括:

2.如(ru)權(quan)利(li)要(yao)求1所(suo)述(shu)的基于(yu)(yu)快速(su)換模的高效沖(chong)(chong)壓控制方法,其特征在于(yu)(yu),根據所(suo)述(shu)第(di)一(yi)(yi)沖(chong)(chong)壓生產(chan)任務對所(suo)述(shu)第(di)一(yi)(yi)沖(chong)(chong)壓模具(ju)進行多特征作業(ye)預(yu)測(ce),確(que)定第(di)一(yi)(yi)卸模完成時(shi)間節點,包括:

3.如(ru)權(quan)利要求(qiu)2所(suo)述的基于快(kuai)速換模的高效沖壓(ya)(ya)控制(zhi)方法,其(qi)特征在于,基于所(suo)述第一(yi)沖壓(ya)(ya)生產任(ren)務,根據所(suo)述實時(shi)沖壓(ya)(ya)監測數據進行沖壓(ya)(ya)任(ren)務作業時(shi)間預測,獲得第一(yi)沖壓(ya)(ya)任(ren)務完成時(shi)間節(jie)點,包括:

4.如權(quan)利要求1所述的基于(yu)(yu)快速換(huan)模(mo)(mo)的高效沖(chong)(chong)壓控制方法,其特征(zheng)在于(yu)(yu),基于(yu)(yu)所述第(di)一(yi)卸模(mo)(mo)完成時間節點,根據所述第(di)一(yi)沖(chong)(chong)壓換(huan)模(mo)(mo)節點鏈進行換(huan)模(mo)(mo)決策尋優,獲(huo)得第(di)一(yi)節點沖(chong)(chong)壓換(huan)模(mo)(mo)方案,包括:

5.如權(quan)利要求1所述(shu)的(de)基于(yu)快速換(huan)模的(de)高效沖壓控制(zhi)方(fang)法(fa),其特征在于(yu),根(gen)據所述(shu)第二沖壓換(huan)模節點鏈(lian)進行多特征換(huan)模尋(xun)優(you),獲得(de)第二節點沖壓換(huan)模方(fang)案(an),包括:

6.如權(quan)利要求5所述(shu)的基于(yu)快速換(huan)模的高(gao)效沖(chong)壓(ya)控制方(fang)法,其(qi)特征在于(yu),根據預定換(huan)模生產適應(ying)度,結合所述(shu)第(di)(di)二沖(chong)壓(ya)換(huan)模節點鏈進行(xing)換(huan)模尋優(you),獲(huo)得(de)第(di)(di)二節點尋優(you)沖(chong)壓(ya)換(huan)模方(fang)案集,包括:

7.如權(quan)利要求2所述(shu)的(de)基于(yu)快速換(huan)模的(de)高效沖(chong)壓(ya)(ya)(ya)控(kong)制(zhi)方法,其特征在于(yu),基于(yu)所述(shu)第一(yi)沖(chong)壓(ya)(ya)(ya)生產任務(wu),根據所述(shu)實(shi)時沖(chong)壓(ya)(ya)(ya)監測(ce)數據進行沖(chong)壓(ya)(ya)(ya)任務(wu)作業時間預測(ce),獲得第一(yi)沖(chong)壓(ya)(ya)(ya)任務(wu)完成(cheng)時間節點,包括:

8.基于快速換模(mo)(mo)的(de)高效沖壓控(kong)(kong)制系(xi)統(tong),其特征在(zai)于,用于實施權(quan)利(li)要(yao)求1-7任意一項所(suo)述的(de)基于快速換模(mo)(mo)的(de)高效沖壓控(kong)(kong)制方法,所(suo)述系(xi)統(tong)包括:


技術總結
本發明公開了基于快速換模的高效沖壓控制方法及系統,涉及智能控制技術領域。所述方法包括:獲得正在執行的第一沖壓生產任務;獲得待執行的第二沖壓生產任務;對第一沖壓模具進行多特征作業預測,確定第一卸模完成時間節點;對沖壓換模流程信息進行卸模后執行特征梳理,獲得第一沖壓換模節點鏈和第二沖壓換模節點鏈;進行換模決策尋優,獲得第一節點沖壓換模方案;進行多特征換模尋優,獲得第二節點沖壓換模方案;根據第一節點沖壓換模方案和第二節點沖壓換模方案進行換模。解決了現有技術中沖壓生產過程換模效率低導致生產周期延長的技術問題,通過智能控制,優化換模流程,達到了提高沖壓生產線換模效率的技術效果。

技術研發人員:陸善忠,陸賽賽,茅賽賽,朱錦輝
受保護的技術使用者:啟東市海生沖壓件有限公司
技術研發日:
技術公布日:2024/9/19
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