本發(fa)明(ming)涉(she)及(ji)電池殼(ke)檢測(ce)裝(zhuang)置(zhi)(zhi)領域,特別涉(she)及(ji)電池殼(ke)表面視覺檢測(ce)流水線及(ji)其內(nei)底面檢測(ce)裝(zhuang)置(zhi)(zhi)。
背景技術:
常用的(de)(de)(de)(de)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)殼(ke)外觀(guan)和表(biao)面檢(jian)(jian)(jian)測(ce)(ce)(ce)方式主(zhu)要是人工(gong)(gong)(gong)檢(jian)(jian)(jian)測(ce)(ce)(ce),人工(gong)(gong)(gong)檢(jian)(jian)(jian)測(ce)(ce)(ce)效(xiao)率(lv)低、檢(jian)(jian)(jian)測(ce)(ce)(ce)成(cheng)本高(gao)而且檢(jian)(jian)(jian)測(ce)(ce)(ce)效(xiao)果不(bu)好,容易(yi)出現誤檢(jian)(jian)(jian)或(huo)者漏檢(jian)(jian)(jian)的(de)(de)(de)(de)情況。目前(qian)在(zai)對(dui)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)殼(ke)內底面進行檢(jian)(jian)(jian)測(ce)(ce)(ce)時,通(tong)常將(jiang)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)殼(ke)水平放置(zhi)(zhi)(zhi)在(zai)傳(chuan)送帶上(shang),將(jiang)工(gong)(gong)(gong)業相機(ji)(ji)(ji)等照(zhao)相設(she)備設(she)置(zhi)(zhi)(zhi)在(zai)傳(chuan)送帶的(de)(de)(de)(de)兩(liang)側(ce)進行拍(pai)(pai)照(zhao),但是由于電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)殼(ke)為(wei)圓柱形,在(zai)傳(chuan)送帶運轉(zhuan)的(de)(de)(de)(de)過(guo)程(cheng)(cheng)(cheng)中容易(yi)晃(huang)動,不(bu)能(neng)精準(zhun)控制電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)殼(ke)的(de)(de)(de)(de)位(wei)置(zhi)(zhi)(zhi),工(gong)(gong)(gong)業相機(ji)(ji)(ji)成(cheng)像(xiang)(xiang)質量(liang)不(bu)高(gao)。公(gong)布號為(wei)CN105910645A、公(gong)布日為(wei)2016.08.31的(de)(de)(de)(de)中國專利申請(qing)公(gong)開(kai)的(de)(de)(de)(de)一種(zhong)18650鋰(li)(li)(li)(li)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)的(de)(de)(de)(de)自動檢(jian)(jian)(jian)測(ce)(ce)(ce)線機(ji)(ji)(ji)器方法,包括鋰(li)(li)(li)(li)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)外觀(guan)尺寸檢(jian)(jian)(jian)測(ce)(ce)(ce)模(mo)塊和自動搬移(yi)裝(zhuang)置(zhi)(zhi)(zhi),鋰(li)(li)(li)(li)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)在(zai)搬移(yi)裝(zhuang)置(zhi)(zhi)(zhi)的(de)(de)(de)(de)作用下依次通(tong)過(guo)各個(ge)工(gong)(gong)(gong)序的(de)(de)(de)(de)檢(jian)(jian)(jian)測(ce)(ce)(ce)工(gong)(gong)(gong)位(wei),由PLC控制各檢(jian)(jian)(jian)測(ce)(ce)(ce)工(gong)(gong)(gong)位(wei)動作同步協(xie)調,實現鋰(li)(li)(li)(li)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)的(de)(de)(de)(de)表(biao)面檢(jian)(jian)(jian)測(ce)(ce)(ce),在(zai)鋰(li)(li)(li)(li)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)端面的(de)(de)(de)(de)凹坑、凸(tu)起和劃痕檢(jian)(jian)(jian)測(ce)(ce)(ce)過(guo)程(cheng)(cheng)(cheng)中,相應檢(jian)(jian)(jian)測(ce)(ce)(ce)裝(zhuang)置(zhi)(zhi)(zhi)的(de)(de)(de)(de)圓槽(cao)置(zhi)(zhi)(zhi)具(ju)(ju)上(shang)的(de)(de)(de)(de)每個(ge)半圓槽(cao)放置(zhi)(zhi)(zhi)一個(ge)鋰(li)(li)(li)(li)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi),光(guang)源和相機(ji)(ji)(ji)設(she)置(zhi)(zhi)(zhi)在(zai)圓槽(cao)置(zhi)(zhi)(zhi)具(ju)(ju)的(de)(de)(de)(de)兩(liang)側(ce),鋰(li)(li)(li)(li)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)在(zai)被(bei)搬移(yi)的(de)(de)(de)(de)過(guo)程(cheng)(cheng)(cheng)中相機(ji)(ji)(ji)對(dui)鋰(li)(li)(li)(li)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)內底面進行拍(pai)(pai)照(zhao),然后對(dui)所得圖像(xiang)(xiang)進行處理,這種(zhong)檢(jian)(jian)(jian)測(ce)(ce)(ce)裝(zhuang)置(zhi)(zhi)(zhi)將(jiang)鋰(li)(li)(li)(li)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)放置(zhi)(zhi)(zhi)在(zai)制作好的(de)(de)(de)(de)置(zhi)(zhi)(zhi)具(ju)(ju)內,雖然提高(gao)了鋰(li)(li)(li)(li)電(dian)(dian)池(chi)(chi)(chi)(chi)(chi)(chi)位(wei)置(zhi)(zhi)(zhi)的(de)(de)(de)(de)可控性,但是通(tong)過(guo)搬運裝(zhuang)置(zhi)(zhi)(zhi)實現各檢(jian)(jian)(jian)測(ce)(ce)(ce)工(gong)(gong)(gong)位(wei)的(de)(de)(de)(de)更換效(xiao)率(lv)低。
技術實現要素:
本發(fa)明的(de)目(mu)的(de)是提供(gong)一(yi)種電(dian)(dian)(dian)池(chi)殼內(nei)底(di)(di)(di)面檢(jian)(jian)(jian)測(ce)裝置,以解決(jue)目(mu)前的(de)電(dian)(dian)(dian)池(chi)殼內(nei)底(di)(di)(di)面檢(jian)(jian)(jian)測(ce)裝置檢(jian)(jian)(jian)測(ce)效率低的(de)問題;另(ling)外(wai),本發(fa)明的(de)目(mu)的(de)還在于(yu)提供(gong)一(yi)種使用上述電(dian)(dian)(dian)池(chi)殼內(nei)底(di)(di)(di)面檢(jian)(jian)(jian)測(ce)裝置的(de)電(dian)(dian)(dian)池(chi)殼表面視覺檢(jian)(jian)(jian)測(ce)流水線。
為實現(xian)上(shang)(shang)述(shu)(shu)目的(de)(de)(de),本發明的(de)(de)(de)電(dian)池(chi)殼表面(mian)(mian)視(shi)覺(jue)檢(jian)測流水線的(de)(de)(de)第一種技(ji)術方案為:電(dian)池(chi)殼表面(mian)(mian)視(shi)覺(jue)檢(jian)測流水線包(bao)(bao)括電(dian)池(chi)殼內(nei)底(di)(di)(di)面(mian)(mian)檢(jian)測裝(zhuang)置(zhi),電(dian)池(chi)殼內(nei)底(di)(di)(di)面(mian)(mian)檢(jian)測裝(zhuang)置(zhi)包(bao)(bao)括工(gong)(gong)作臺(tai)和設(she)置(zhi)在工(gong)(gong)作臺(tai)上(shang)(shang)的(de)(de)(de)機器(qi)視(shi)覺(jue)內(nei)底(di)(di)(di)面(mian)(mian)檢(jian)測裝(zhuang)置(zhi),機器(qi)視(shi)覺(jue)內(nei)底(di)(di)(di)面(mian)(mian)檢(jian)測裝(zhuang)置(zhi)包(bao)(bao)括內(nei)底(di)(di)(di)面(mian)(mian)取(qu)像(xiang)(xiang)設(she)備,所(suo)(suo)述(shu)(shu)的(de)(de)(de)工(gong)(gong)作臺(tai)上(shang)(shang)設(she)有(you)用于(yu)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)電(dian)池(chi)殼的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)輪(lun)(lun)(lun),傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)輪(lun)(lun)(lun)周面(mian)(mian)上(shang)(shang)設(she)有(you)沿傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)輪(lun)(lun)(lun)軸向延伸的(de)(de)(de)電(dian)池(chi)殼容納通(tong)(tong)槽(cao)(cao),所(suo)(suo)述(shu)(shu)的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)輪(lun)(lun)(lun)通(tong)(tong)過使電(dian)池(chi)殼進入所(suo)(suo)述(shu)(shu)的(de)(de)(de)電(dian)池(chi)殼容納通(tong)(tong)槽(cao)(cao)內(nei)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)電(dian)池(chi)殼,所(suo)(suo)述(shu)(shu)的(de)(de)(de)內(nei)底(di)(di)(di)面(mian)(mian)取(qu)像(xiang)(xiang)設(she)備與(yu)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)輪(lun)(lun)(lun)的(de)(de)(de)位置(zhi)關(guan)系滿足(zu):傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)輪(lun)(lun)(lun)的(de)(de)(de)每個電(dian)池(chi)殼容納通(tong)(tong)槽(cao)(cao)均可以帶著(zhu)相應的(de)(de)(de)電(dian)池(chi)殼在某一時刻與(yu)內(nei)底(di)(di)(di)面(mian)(mian)取(qu)像(xiang)(xiang)設(she)備對準取(qu)像(xiang)(xiang)。
本發明的(de)(de)(de)(de)電(dian)池殼表(biao)面(mian)(mian)視(shi)覺(jue)檢測(ce)流水線的(de)(de)(de)(de)第(di)(di)二(er)(er)種(zhong)技(ji)術(shu)(shu)方案為:根據本發明的(de)(de)(de)(de)電(dian)池殼表(biao)面(mian)(mian)視(shi)覺(jue)檢測(ce)流水線的(de)(de)(de)(de)第(di)(di)一(yi)(yi)(yi)(yi)種(zhong)技(ji)術(shu)(shu)方案所述(shu)的(de)(de)(de)(de)電(dian)池殼表(biao)面(mian)(mian)視(shi)覺(jue)檢測(ce)流水線,所述(shu)的(de)(de)(de)(de)工作臺上(shang)(shang)設有傾斜設置的(de)(de)(de)(de)第(di)(di)一(yi)(yi)(yi)(yi)、第(di)(di)二(er)(er)傳(chuan)送(song)(song)(song)槽,所述(shu)的(de)(de)(de)(de)傳(chuan)送(song)(song)(song)輪(lun)(lun)設置在第(di)(di)一(yi)(yi)(yi)(yi)、第(di)(di)二(er)(er)傳(chuan)送(song)(song)(song)槽之(zhi)間以(yi)將第(di)(di)一(yi)(yi)(yi)(yi)傳(chuan)送(song)(song)(song)槽上(shang)(shang)的(de)(de)(de)(de)電(dian)池殼傳(chuan)送(song)(song)(song)至第(di)(di)二(er)(er)傳(chuan)送(song)(song)(song)槽上(shang)(shang),所述(shu)的(de)(de)(de)(de)第(di)(di)一(yi)(yi)(yi)(yi)傳(chuan)送(song)(song)(song)槽上(shang)(shang)靠近傳(chuan)送(song)(song)(song)輪(lun)(lun)的(de)(de)(de)(de)部(bu)(bu)分(fen)(fen)(fen)低于遠離(li)傳(chuan)送(song)(song)(song)輪(lun)(lun)的(de)(de)(de)(de)部(bu)(bu)分(fen)(fen)(fen),所述(shu)的(de)(de)(de)(de)第(di)(di)二(er)(er)傳(chuan)送(song)(song)(song)槽上(shang)(shang)靠近傳(chuan)送(song)(song)(song)輪(lun)(lun)的(de)(de)(de)(de)部(bu)(bu)分(fen)(fen)(fen)高于遠離(li)傳(chuan)送(song)(song)(song)輪(lun)(lun)的(de)(de)(de)(de)部(bu)(bu)分(fen)(fen)(fen)。
本發(fa)明的(de)電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)表面視覺(jue)檢測(ce)(ce)流(liu)水(shui)線(xian)的(de)第(di)(di)三種(zhong)技術方案為:根據本發(fa)明的(de)電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)表面視覺(jue)檢測(ce)(ce)流(liu)水(shui)線(xian)的(de)第(di)(di)二(er)種(zhong)技術方案所(suo)述的(de)電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)表面視覺(jue)檢測(ce)(ce)流(liu)水(shui)線(xian),所(suo)述的(de)第(di)(di)一傳送槽上設(she)有電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)姿態(tai)調整裝置(zhi),電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)姿態(tai)調整裝置(zhi)包(bao)括(kuo)本體,本體具(ju)有接料(liao)斗,所(suo)述接料(liao)斗的(de)出口形成用(yong)于與(yu)電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)形狀適配(pei)以使電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)進入(ru)的(de)轉向(xiang)校(xiao)正口,接料(liao)斗的(de)縱向(xiang)一側(ce)(ce)為供電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)橫向(xiang)倒(dao)入(ru)的(de)電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)倒(dao)入(ru)側(ce)(ce),橫向(xiang)至少一側(ce)(ce)設(she)有用(yong)于接取并引(yin)導電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)進入(ru)轉向(xiang)校(xiao)正口的(de)引(yin)導斜面。
本發明的(de)(de)電(dian)池(chi)殼(ke)(ke)表(biao)面(mian)視覺(jue)檢測流(liu)(liu)水(shui)線(xian)的(de)(de)第四種(zhong)技(ji)術方案為:根據(ju)本發明的(de)(de)電(dian)池(chi)殼(ke)(ke)表(biao)面(mian)視覺(jue)檢測流(liu)(liu)水(shui)線(xian)的(de)(de)第三種(zhong)技(ji)術方案所(suo)(suo)述的(de)(de)電(dian)池(chi)殼(ke)(ke)表(biao)面(mian)視覺(jue)檢測流(liu)(liu)水(shui)線(xian),所(suo)(suo)述的(de)(de)本體(ti)還具(ju)有處于(yu)轉向(xiang)(xiang)校正口下(xia)方的(de)(de)緩(huan)沖腔(qiang),所(suo)(suo)述的(de)(de)緩(huan)沖腔(qiang)具(ju)有電(dian)池(chi)殼(ke)(ke)出口,所(suo)(suo)述的(de)(de)緩(huan)沖腔(qiang)內設有一級或(huo)自上(shang)(shang)而下(xia)依次交錯(cuo)的(de)(de)兩級以(yi)上(shang)(shang)的(de)(de)緩(huan)沖斜板,緩(huan)沖斜板的(de)(de)下(xia)端延伸(shen)至轉向(xiang)(xiang)校正口的(de)(de)豎向(xiang)(xiang)投(tou)影上(shang)(shang)。
本發明(ming)的(de)(de)電(dian)池殼表面視覺(jue)檢測流(liu)水線(xian)的(de)(de)第五種技術方(fang)案為:根據本發明(ming)的(de)(de)電(dian)池殼表面視覺(jue)檢測流(liu)水線(xian)的(de)(de)第四種技術方(fang)案所(suo)述的(de)(de)電(dian)池殼表面視覺(jue)檢測流(liu)水線(xian),所(suo)述的(de)(de)緩(huan)沖斜板的(de)(de)底端(duan)與緩(huan)沖腔壁圍(wei)成用于與電(dian)池殼形狀相適配的(de)(de)校(xiao)準口(kou)。
本發明的(de)(de)電(dian)(dian)池(chi)殼表面視覺檢(jian)(jian)測流水線(xian)的(de)(de)第六種(zhong)技術方(fang)案(an)為:根據(ju)本發明的(de)(de)電(dian)(dian)池(chi)殼表面視覺檢(jian)(jian)測流水線(xian)的(de)(de)第五種(zhong)技術方(fang)案(an)所述的(de)(de)電(dian)(dian)池(chi)殼表面視覺檢(jian)(jian)測流水線(xian),所述的(de)(de)電(dian)(dian)池(chi)殼出口(kou)處設有用于引導(dao)電(dian)(dian)池(chi)殼水平(ping)移出的(de)(de)圓弧引導(dao)結構。
本發明的(de)(de)(de)電池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)表面(mian)視覺(jue)(jue)檢測(ce)流(liu)水(shui)(shui)線(xian)(xian)的(de)(de)(de)第(di)(di)(di)七(qi)種技(ji)術方(fang)案(an)為:根據本發明的(de)(de)(de)電池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)表面(mian)視覺(jue)(jue)檢測(ce)流(liu)水(shui)(shui)線(xian)(xian)的(de)(de)(de)第(di)(di)(di)二種技(ji)術方(fang)案(an)所(suo)(suo)(suo)(suo)述的(de)(de)(de)電池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)表面(mian)視覺(jue)(jue)檢測(ce)流(liu)水(shui)(shui)線(xian)(xian),所(suo)(suo)(suo)(suo)述的(de)(de)(de)電池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)表面(mian)視覺(jue)(jue)檢測(ce)流(liu)水(shui)(shui)線(xian)(xian)還包括電池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)周面(mian)檢測(ce)裝置(zhi),電池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)周面(mian)檢測(ce)裝置(zhi)包括設(she)(she)置(zhi)在工(gong)作臺(tai)上(shang)(shang)的(de)(de)(de)機械視覺(jue)(jue)周面(mian)檢測(ce)裝置(zhi),所(suo)(suo)(suo)(suo)述的(de)(de)(de)工(gong)作臺(tai)上(shang)(shang)設(she)(she)有周面(mian)檢測(ce)位(wei)和用(yong)于(yu)(yu)(yu)帶動處于(yu)(yu)(yu)周面(mian)檢測(ce)位(wei)的(de)(de)(de)電池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)旋轉(zhuan)的(de)(de)(de)摩擦輥,所(suo)(suo)(suo)(suo)述的(de)(de)(de)摩擦輥的(de)(de)(de)徑向側(ce)設(she)(she)有用(yong)于(yu)(yu)(yu)傳送電池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)的(de)(de)(de)滑(hua)道(dao),所(suo)(suo)(suo)(suo)述滑(hua)道(dao)上(shang)(shang)設(she)(she)有進料撥盤(pan)(pan),進料撥盤(pan)(pan)上(shang)(shang)設(she)(she)有用(yong)于(yu)(yu)(yu)將(jiang)待檢測(ce)電池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)從進料撥盤(pan)(pan)的(de)(de)(de)一側(ce)撥動至另一側(ce)以推動處于(yu)(yu)(yu)周面(mian)檢測(ce)位(wei)的(de)(de)(de)電池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)離開的(de)(de)(de)撥動結構,所(suo)(suo)(suo)(suo)述的(de)(de)(de)滑(hua)道(dao)由所(suo)(suo)(suo)(suo)述的(de)(de)(de)第(di)(di)(di)二傳送槽的(de)(de)(de)底壁構成。
本發(fa)明(ming)的(de)電(dian)(dian)(dian)池殼(ke)(ke)表(biao)面視(shi)(shi)覺(jue)檢測(ce)流(liu)(liu)水線(xian)(xian)的(de)第(di)八種技(ji)術(shu)方(fang)案(an)為(wei):根據本發(fa)明(ming)的(de)電(dian)(dian)(dian)池殼(ke)(ke)表(biao)面視(shi)(shi)覺(jue)檢測(ce)流(liu)(liu)水線(xian)(xian)的(de)第(di)七(qi)種技(ji)術(shu)方(fang)案(an)所(suo)述(shu)(shu)的(de)電(dian)(dian)(dian)池殼(ke)(ke)表(biao)面視(shi)(shi)覺(jue)檢測(ce)流(liu)(liu)水線(xian)(xian),所(suo)述(shu)(shu)的(de)進料(liao)撥盤上設有與(yu)電(dian)(dian)(dian)池殼(ke)(ke)形狀適配的(de)電(dian)(dian)(dian)池殼(ke)(ke)容納槽(cao),所(suo)述(shu)(shu)的(de)電(dian)(dian)(dian)池殼(ke)(ke)容納槽(cao)構成所(suo)述(shu)(shu)的(de)撥動結(jie)構。
本(ben)發明的電池殼表(biao)面(mian)(mian)視(shi)覺(jue)(jue)檢(jian)測(ce)流水(shui)(shui)線(xian)(xian)(xian)的第九種技術(shu)方案為:根據本(ben)發明的電池殼表(biao)面(mian)(mian)視(shi)覺(jue)(jue)檢(jian)測(ce)流水(shui)(shui)線(xian)(xian)(xian)的第八種技術(shu)方案所述(shu)的電池殼表(biao)面(mian)(mian)視(shi)覺(jue)(jue)檢(jian)測(ce)流水(shui)(shui)線(xian)(xian)(xian),所述(shu)的給料(liao)撥輥的周面(mian)(mian)上(shang)電池殼容納槽以外的部分(fen)構成與(yu)滑道配合阻(zu)擋電池殼從給料(liao)撥輥的一側移動至另一側的阻(zu)擋結(jie)構。
本發明的(de)(de)(de)(de)(de)電(dian)池(chi)殼(ke)內(nei)底(di)(di)(di)面(mian)檢測裝置的(de)(de)(de)(de)(de)第一(yi)種技術方案為(wei):電(dian)池(chi)殼(ke)內(nei)底(di)(di)(di)面(mian)檢測裝置包括工(gong)作臺和設(she)置在(zai)工(gong)作臺上的(de)(de)(de)(de)(de)機器視覺內(nei)底(di)(di)(di)面(mian)檢測裝置,機器視覺內(nei)底(di)(di)(di)面(mian)檢測裝置包括內(nei)底(di)(di)(di)面(mian)取像設(she)備(bei),所(suo)(suo)述的(de)(de)(de)(de)(de)工(gong)作臺上設(she)有(you)(you)用于傳送電(dian)池(chi)殼(ke)的(de)(de)(de)(de)(de)傳送輪(lun)(lun)(lun),傳送輪(lun)(lun)(lun)周面(mian)上設(she)有(you)(you)沿傳送輪(lun)(lun)(lun)軸向(xiang)延伸的(de)(de)(de)(de)(de)電(dian)池(chi)殼(ke)容(rong)(rong)納通(tong)槽(cao),所(suo)(suo)述的(de)(de)(de)(de)(de)傳送輪(lun)(lun)(lun)通(tong)過(guo)使電(dian)池(chi)殼(ke)進入所(suo)(suo)述的(de)(de)(de)(de)(de)電(dian)池(chi)殼(ke)容(rong)(rong)納通(tong)槽(cao)內(nei)傳送電(dian)池(chi)殼(ke),所(suo)(suo)述的(de)(de)(de)(de)(de)內(nei)底(di)(di)(di)面(mian)取像設(she)備(bei)與(yu)傳送輪(lun)(lun)(lun)的(de)(de)(de)(de)(de)位置關系滿足:傳送輪(lun)(lun)(lun)的(de)(de)(de)(de)(de)每(mei)個(ge)電(dian)池(chi)殼(ke)容(rong)(rong)納通(tong)槽(cao)均可以帶著(zhu)相應的(de)(de)(de)(de)(de)電(dian)池(chi)殼(ke)在(zai)某一(yi)時刻與(yu)內(nei)底(di)(di)(di)面(mian)取像設(she)備(bei)對(dui)準(zhun)取像。
本發(fa)明(ming)的(de)(de)電池(chi)殼(ke)(ke)內(nei)底(di)面檢(jian)測(ce)裝置(zhi)的(de)(de)第(di)二(er)種技術(shu)方案為:根據本發(fa)明(ming)的(de)(de)電池(chi)殼(ke)(ke)內(nei)底(di)面檢(jian)測(ce)裝置(zhi)的(de)(de)第(di)一(yi)種技術(shu)方案所述的(de)(de)電池(chi)殼(ke)(ke)內(nei)底(di)面檢(jian)測(ce)裝置(zhi),所述的(de)(de)工作臺上設(she)有傾斜設(she)置(zhi)的(de)(de)第(di)一(yi)、第(di)二(er)傳(chuan)(chuan)送槽(cao)(cao)(cao),所述的(de)(de)傳(chuan)(chuan)送輪(lun)(lun)(lun)設(she)置(zhi)在第(di)一(yi)、第(di)二(er)傳(chuan)(chuan)送槽(cao)(cao)(cao)之間(jian)以將第(di)一(yi)傳(chuan)(chuan)送槽(cao)(cao)(cao)上的(de)(de)電池(chi)殼(ke)(ke)傳(chuan)(chuan)送至(zhi)第(di)二(er)傳(chuan)(chuan)送槽(cao)(cao)(cao)上,所述的(de)(de)第(di)一(yi)傳(chuan)(chuan)送槽(cao)(cao)(cao)上靠(kao)近傳(chuan)(chuan)送輪(lun)(lun)(lun)的(de)(de)部(bu)(bu)分(fen)(fen)低于(yu)遠(yuan)離(li)傳(chuan)(chuan)送輪(lun)(lun)(lun)的(de)(de)部(bu)(bu)分(fen)(fen),所述的(de)(de)第(di)二(er)傳(chuan)(chuan)送槽(cao)(cao)(cao)上靠(kao)近傳(chuan)(chuan)送輪(lun)(lun)(lun)的(de)(de)部(bu)(bu)分(fen)(fen)高于(yu)遠(yuan)離(li)傳(chuan)(chuan)送輪(lun)(lun)(lun)的(de)(de)部(bu)(bu)分(fen)(fen)。
本(ben)發明的(de)電(dian)(dian)池(chi)(chi)(chi)殼(ke)內(nei)底面檢測裝(zhuang)置(zhi)(zhi)的(de)第(di)(di)三種技(ji)術方(fang)案(an)為(wei):根據(ju)本(ben)發明的(de)電(dian)(dian)池(chi)(chi)(chi)殼(ke)內(nei)底面檢測裝(zhuang)置(zhi)(zhi)的(de)第(di)(di)二種技(ji)術方(fang)案(an)所述(shu)的(de)電(dian)(dian)池(chi)(chi)(chi)殼(ke)內(nei)底面檢測裝(zhuang)置(zhi)(zhi),所述(shu)的(de)第(di)(di)一傳送槽上(shang)設有(you)電(dian)(dian)池(chi)(chi)(chi)殼(ke)姿態調整裝(zhuang)置(zhi)(zhi),電(dian)(dian)池(chi)(chi)(chi)殼(ke)姿態調整裝(zhuang)置(zhi)(zhi)包括本(ben)體(ti),本(ben)體(ti)具有(you)接(jie)料(liao)斗(dou)(dou),所述(shu)接(jie)料(liao)斗(dou)(dou)的(de)出(chu)口(kou)(kou)形成用于與(yu)電(dian)(dian)池(chi)(chi)(chi)殼(ke)形狀適配以(yi)使(shi)電(dian)(dian)池(chi)(chi)(chi)殼(ke)進入的(de)轉向(xiang)校(xiao)正口(kou)(kou),接(jie)料(liao)斗(dou)(dou)的(de)縱向(xiang)一側(ce)為(wei)供電(dian)(dian)池(chi)(chi)(chi)殼(ke)橫(heng)(heng)向(xiang)倒入的(de)電(dian)(dian)池(chi)(chi)(chi)殼(ke)倒入側(ce),橫(heng)(heng)向(xiang)至少一側(ce)設有(you)用于接(jie)取并(bing)引導電(dian)(dian)池(chi)(chi)(chi)殼(ke)進入轉向(xiang)校(xiao)正口(kou)(kou)的(de)引導斜面。
本發明(ming)的(de)(de)(de)電池殼(ke)內(nei)底(di)面檢(jian)測裝置(zhi)的(de)(de)(de)第四種技術(shu)方案為:根據本發明(ming)的(de)(de)(de)電池殼(ke)內(nei)底(di)面檢(jian)測裝置(zhi)的(de)(de)(de)第三種技術(shu)方案所(suo)述的(de)(de)(de)電池殼(ke)內(nei)底(di)面檢(jian)測裝置(zhi),所(suo)述的(de)(de)(de)本體還(huan)具(ju)有處(chu)于轉向(xiang)校(xiao)正口(kou)下方的(de)(de)(de)緩(huan)沖(chong)腔(qiang),所(suo)述的(de)(de)(de)緩(huan)沖(chong)腔(qiang)具(ju)有電池殼(ke)出口(kou),所(suo)述的(de)(de)(de)緩(huan)沖(chong)腔(qiang)內(nei)設有一級或自(zi)上(shang)而(er)下依次交(jiao)錯的(de)(de)(de)兩級以上(shang)的(de)(de)(de)緩(huan)沖(chong)斜板,緩(huan)沖(chong)斜板的(de)(de)(de)下端延(yan)伸至轉向(xiang)校(xiao)正口(kou)的(de)(de)(de)豎向(xiang)投影上(shang)。
本(ben)發(fa)明(ming)的(de)(de)(de)(de)電(dian)池殼(ke)內(nei)底(di)(di)(di)面檢測裝(zhuang)置(zhi)的(de)(de)(de)(de)第五(wu)種技術方案(an)為:根據本(ben)發(fa)明(ming)的(de)(de)(de)(de)電(dian)池殼(ke)內(nei)底(di)(di)(di)面檢測裝(zhuang)置(zhi)的(de)(de)(de)(de)第四種技術方案(an)所(suo)述(shu)的(de)(de)(de)(de)電(dian)池殼(ke)內(nei)底(di)(di)(di)面檢測裝(zhuang)置(zhi),所(suo)述(shu)的(de)(de)(de)(de)緩(huan)沖斜板的(de)(de)(de)(de)底(di)(di)(di)端(duan)與緩(huan)沖腔壁圍成用于與電(dian)池殼(ke)形狀相適(shi)配的(de)(de)(de)(de)校準口。
本發明(ming)的(de)電(dian)池(chi)殼(ke)內底(di)面(mian)(mian)(mian)檢(jian)測裝置的(de)第六種技(ji)術方案為:根據本發明(ming)的(de)電(dian)池(chi)殼(ke)內底(di)面(mian)(mian)(mian)檢(jian)測裝置的(de)第五(wu)種技(ji)術方案所(suo)(suo)述(shu)的(de)電(dian)池(chi)殼(ke)內底(di)面(mian)(mian)(mian)檢(jian)測裝置,所(suo)(suo)述(shu)的(de)電(dian)池(chi)殼(ke)出口(kou)處設(she)有用(yong)于引導電(dian)池(chi)殼(ke)水平移出的(de)圓弧引導結構。
本發明的(de)(de)(de)(de)電(dian)池(chi)(chi)(chi)殼內(nei)底(di)(di)面(mian)(mian)(mian)(mian)檢(jian)(jian)測(ce)裝(zhuang)(zhuang)置(zhi)的(de)(de)(de)(de)第(di)(di)七種(zhong)技(ji)術方(fang)案(an)為:根據本發明的(de)(de)(de)(de)電(dian)池(chi)(chi)(chi)殼內(nei)底(di)(di)面(mian)(mian)(mian)(mian)檢(jian)(jian)測(ce)裝(zhuang)(zhuang)置(zhi)的(de)(de)(de)(de)第(di)(di)二種(zhong)技(ji)術方(fang)案(an)所(suo)(suo)述(shu)(shu)的(de)(de)(de)(de)電(dian)池(chi)(chi)(chi)殼內(nei)底(di)(di)面(mian)(mian)(mian)(mian)檢(jian)(jian)測(ce)裝(zhuang)(zhuang)置(zhi),所(suo)(suo)述(shu)(shu)的(de)(de)(de)(de)第(di)(di)二傳(chuan)送槽連接有(you)(you)電(dian)池(chi)(chi)(chi)殼周(zhou)(zhou)面(mian)(mian)(mian)(mian)檢(jian)(jian)測(ce)裝(zhuang)(zhuang)置(zhi),電(dian)池(chi)(chi)(chi)殼周(zhou)(zhou)面(mian)(mian)(mian)(mian)檢(jian)(jian)測(ce)裝(zhuang)(zhuang)置(zhi)包括設(she)(she)置(zhi)在工(gong)作(zuo)臺上(shang)的(de)(de)(de)(de)機械視覺(jue)周(zhou)(zhou)面(mian)(mian)(mian)(mian)檢(jian)(jian)測(ce)裝(zhuang)(zhuang)置(zhi),所(suo)(suo)述(shu)(shu)的(de)(de)(de)(de)工(gong)作(zuo)臺上(shang)設(she)(she)有(you)(you)周(zhou)(zhou)面(mian)(mian)(mian)(mian)檢(jian)(jian)測(ce)位和用(yong)于(yu)帶動(dong)處于(yu)周(zhou)(zhou)面(mian)(mian)(mian)(mian)檢(jian)(jian)測(ce)位的(de)(de)(de)(de)電(dian)池(chi)(chi)(chi)殼旋轉的(de)(de)(de)(de)摩(mo)擦(ca)輥,所(suo)(suo)述(shu)(shu)的(de)(de)(de)(de)摩(mo)擦(ca)輥的(de)(de)(de)(de)徑向側設(she)(she)有(you)(you)用(yong)于(yu)傳(chuan)送電(dian)池(chi)(chi)(chi)殼的(de)(de)(de)(de)滑道(dao),所(suo)(suo)述(shu)(shu)滑道(dao)上(shang)設(she)(she)有(you)(you)進料(liao)(liao)撥盤(pan),進料(liao)(liao)撥盤(pan)上(shang)設(she)(she)有(you)(you)用(yong)于(yu)將待(dai)檢(jian)(jian)測(ce)電(dian)池(chi)(chi)(chi)殼從進料(liao)(liao)撥盤(pan)的(de)(de)(de)(de)一(yi)側撥動(dong)至另一(yi)側以推動(dong)處于(yu)周(zhou)(zhou)面(mian)(mian)(mian)(mian)檢(jian)(jian)測(ce)位的(de)(de)(de)(de)電(dian)池(chi)(chi)(chi)殼離(li)開的(de)(de)(de)(de)撥動(dong)結構(gou),所(suo)(suo)述(shu)(shu)的(de)(de)(de)(de)滑道(dao)由所(suo)(suo)述(shu)(shu)的(de)(de)(de)(de)第(di)(di)二傳(chuan)送槽的(de)(de)(de)(de)底(di)(di)壁(bi)構(gou)成。
本發明的電(dian)池(chi)(chi)殼(ke)內底面檢(jian)測裝(zhuang)(zhuang)置(zhi)的第八種(zhong)(zhong)技術方案為:根據本發明的電(dian)池(chi)(chi)殼(ke)內底面檢(jian)測裝(zhuang)(zhuang)置(zhi)的第七種(zhong)(zhong)技術方案所(suo)述(shu)(shu)的電(dian)池(chi)(chi)殼(ke)內底面檢(jian)測裝(zhuang)(zhuang)置(zhi),所(suo)述(shu)(shu)的進料撥(bo)盤上設有與(yu)電(dian)池(chi)(chi)殼(ke)形狀適配(pei)的電(dian)池(chi)(chi)殼(ke)容納(na)槽,所(suo)述(shu)(shu)的電(dian)池(chi)(chi)殼(ke)容納(na)槽構成所(suo)述(shu)(shu)的撥(bo)動(dong)結構。
本(ben)發(fa)明的(de)電(dian)池殼(ke)內(nei)底(di)面檢(jian)測裝(zhuang)置的(de)第九種(zhong)技術方(fang)案為:根據本(ben)發(fa)明的(de)電(dian)池殼(ke)內(nei)底(di)面檢(jian)測裝(zhuang)置的(de)第八種(zhong)技術方(fang)案所(suo)述的(de)電(dian)池殼(ke)內(nei)底(di)面檢(jian)測裝(zhuang)置,所(suo)述的(de)給(gei)料(liao)撥輥的(de)周面上電(dian)池殼(ke)容納槽(cao)以外的(de)部分(fen)構成(cheng)與滑(hua)道配合阻(zu)(zu)擋電(dian)池殼(ke)從給(gei)料(liao)撥輥的(de)一側(ce)移動(dong)至另一側(ce)的(de)阻(zu)(zu)擋結構。
本發(fa)明的(de)(de)(de)有(you)益效果為:電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)內(nei)(nei)底(di)面(mian)(mian)檢測(ce)裝(zhuang)置的(de)(de)(de)工作臺上設(she)有(you)用(yong)于傳(chuan)送電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)的(de)(de)(de)傳(chuan)送輪(lun),傳(chuan)送輪(lun)通(tong)過(guo)使電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)進入所述的(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)容(rong)納通(tong)槽(cao)內(nei)(nei)傳(chuan)送電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke),傳(chuan)送輪(lun)的(de)(de)(de)每個電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)容(rong)納通(tong)槽(cao)均可以帶著相應的(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)在某一時刻(ke)與(yu)(yu)內(nei)(nei)底(di)面(mian)(mian)取(qu)像設(she)備(bei)對準取(qu)像,與(yu)(yu)目前(qian)(qian)的(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)內(nei)(nei)底(di)面(mian)(mian)檢測(ce)裝(zhuang)置相比(bi),本發(fa)明的(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)內(nei)(nei)底(di)面(mian)(mian)檢測(ce)裝(zhuang)置通(tong)過(guo)傳(chuan)送輪(lun)傳(chuan)送電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke),實現電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)的(de)(de)(de)連續性檢測(ce),同時電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)容(rong)納通(tong)槽(cao)與(yu)(yu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)定位配合(he),方(fang)便控(kong)制電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)的(de)(de)(de)位置,能夠保證取(qu)像設(she)備(bei)精準抓取(qu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)內(nei)(nei)底(di)面(mian)(mian)的(de)(de)(de)圖像,提(ti)高電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)內(nei)(nei)底(di)面(mian)(mian)檢測(ce)的(de)(de)(de)準確度和(he)速度,解決了目前(qian)(qian)的(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)內(nei)(nei)底(di)面(mian)(mian)檢測(ce)裝(zhuang)置檢測(ce)效率低的(de)(de)(de)問題。
附圖說明
圖1為本發明的(de)電(dian)池殼表面(mian)視覺檢測流水線的(de)具體實施(shi)例1的(de)結構示意圖;
圖(tu)2為圖(tu)1中電池殼內底面(mian)檢測裝置(zhi)、電池殼周面(mian)檢測裝置(zhi)的(de)結構示意圖(tu);
圖(tu)(tu)3為圖(tu)(tu)1中電(dian)池殼(ke)內底面檢測裝(zhuang)置的結構示意圖(tu)(tu);
圖4為圖1中電(dian)池殼周面檢測裝置的結(jie)構(gou)示意圖;
圖5為圖1中(zhong)電(dian)池殼姿態調整裝置(zhi)的(de)內部(bu)結(jie)構示(shi)意圖;
圖6為(wei)圖1中電池(chi)殼周面檢測裝置的(de)部分結構示意圖;
圖(tu)7為本發明的電(dian)池殼表(biao)面視覺檢測流水線(xian)的具(ju)體實施例2中的電(dian)池殼姿(zi)態調整裝(zhuang)置的結構示(shi)意圖(tu)。
具體實施方式
下面結合附(fu)圖對本發明(ming)的實(shi)施方式(shi)作進一步說(shuo)明(ming)。
本(ben)發明的(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池殼(ke)(ke)(ke)(ke)表(biao)面(mian)視覺檢(jian)(jian)(jian)測(ce)(ce)流水(shui)線(xian)的(de)(de)(de)(de)(de)具體實(shi)施例(li)(li)(li)1,如(ru)圖(tu)1至圖(tu)6所示,本(ben)實(shi)施例(li)(li)(li)中(zhong)的(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池殼(ke)(ke)(ke)(ke)為(wei)(wei)圓柱形的(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池殼(ke)(ke)(ke)(ke)6,電(dian)(dian)(dian)(dian)(dian)池殼(ke)(ke)(ke)(ke)6需(xu)要檢(jian)(jian)(jian)測(ce)(ce)的(de)(de)(de)(de)(de)表(biao)面(mian)包括電(dian)(dian)(dian)(dian)(dian)池殼(ke)(ke)(ke)(ke)周(zhou)面(mian)、電(dian)(dian)(dian)(dian)(dian)池殼(ke)(ke)(ke)(ke)外(wai)底面(mian)和電(dian)(dian)(dian)(dian)(dian)池殼(ke)(ke)(ke)(ke)內底面(mian),其(qi)中(zhong)由于(yu)電(dian)(dian)(dian)(dian)(dian)池殼(ke)(ke)(ke)(ke)外(wai)底面(mian)缺(que)陷(xian)種類較多,本(ben)實(shi)施例(li)(li)(li)中(zhong)設置三個(ge)電(dian)(dian)(dian)(dian)(dian)池殼(ke)(ke)(ke)(ke)外(wai)底面(mian)檢(jian)(jian)(jian)測(ce)(ce)工位,分別對不同(tong)種類的(de)(de)(de)(de)(de)缺(que)陷(xian)進行檢(jian)(jian)(jian)測(ce)(ce),其(qi)他實(shi)施例(li)(li)(li)中(zhong),在發明的(de)(de)(de)(de)(de)檢(jian)(jian)(jian)測(ce)(ce)方法的(de)(de)(de)(de)(de)構思下,具體的(de)(de)(de)(de)(de)檢(jian)(jian)(jian)測(ce)(ce)工位數(shu)量可以增加或者減少。本(ben)實(shi)施例(li)(li)(li)中(zhong)電(dian)(dian)(dian)(dian)(dian)池殼(ke)(ke)(ke)(ke)為(wei)(wei)一端有底的(de)(de)(de)(de)(de)筒狀結構。
本發(fa)明的電(dian)(dian)(dian)池(chi)(chi)殼(ke)表面(mian)(mian)(mian)視覺檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)流水線(xian)包括工作臺1和設(she)置(zhi)在工作臺1上的電(dian)(dian)(dian)池(chi)(chi)殼(ke)外底(di)面(mian)(mian)(mian)檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)裝(zhuang)置(zhi)2、電(dian)(dian)(dian)池(chi)(chi)殼(ke)內底(di)面(mian)(mian)(mian)檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)裝(zhuang)置(zhi)3、電(dian)(dian)(dian)池(chi)(chi)殼(ke)周面(mian)(mian)(mian)檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)裝(zhuang)置(zhi)4,電(dian)(dian)(dian)池(chi)(chi)殼(ke)表面(mian)(mian)(mian)視覺檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)流水線(xian)還包括設(she)置(zhi)在電(dian)(dian)(dian)池(chi)(chi)殼(ke)外底(di)面(mian)(mian)(mian)檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)裝(zhuang)置(zhi)2與(yu)電(dian)(dian)(dian)池(chi)(chi)殼(ke)內底(di)面(mian)(mian)(mian)檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)裝(zhuang)置(zhi)3之(zhi)間(jian)的電(dian)(dian)(dian)池(chi)(chi)殼(ke)姿態調整裝(zhuang)置(zhi)5。
電(dian)池殼表面(mian)視(shi)覺檢(jian)測(ce)(ce)流水線(xian)上(shang)設(she)有三個電(dian)池殼外(wai)底(di)面(mian)檢(jian)測(ce)(ce)工(gong)位,在(zai)三個電(dian)池殼外(wai)底(di)面(mian)檢(jian)測(ce)(ce)工(gong)位處(chu)分別(bie)設(she)置(zhi)電(dian)池殼外(wai)底(di)面(mian)檢(jian)測(ce)(ce)裝(zhuang)(zhuang)置(zhi)2,電(dian)池殼外(wai)底(di)面(mian)檢(jian)測(ce)(ce)裝(zhuang)(zhuang)置(zhi)2包括第(di)(di)(di)一(yi)(yi)(yi)(yi)傳(chuan)送帶(dai)21、機(ji)器視(shi)覺外(wai)底(di)面(mian)檢(jian)測(ce)(ce)裝(zhuang)(zhuang)置(zhi)22、第(di)(di)(di)一(yi)(yi)(yi)(yi)剔除裝(zhuang)(zhuang)置(zhi)23及第(di)(di)(di)一(yi)(yi)(yi)(yi)PLC控制系統(tong),機(ji)器視(shi)覺外(wai)底(di)面(mian)檢(jian)測(ce)(ce)裝(zhuang)(zhuang)置(zhi)22包括電(dian)腦、第(di)(di)(di)一(yi)(yi)(yi)(yi)支(zhi)架221和設(she)置(zhi)在(zai)第(di)(di)(di)一(yi)(yi)(yi)(yi)支(zhi)架221上(shang)處(chu)于(yu)檢(jian)測(ce)(ce)位上(shang)方與電(dian)腦連接的(de)第(di)(di)(di)一(yi)(yi)(yi)(yi)工(gong)業(ye)(ye)相機(ji)222,還包括設(she)置(zhi)在(zai)第(di)(di)(di)一(yi)(yi)(yi)(yi)支(zhi)架221上(shang)的(de)第(di)(di)(di)一(yi)(yi)(yi)(yi)視(shi)覺光(guang)(guang)源(yuan)223,第(di)(di)(di)一(yi)(yi)(yi)(yi)視(shi)覺光(guang)(guang)源(yuan)223為第(di)(di)(di)一(yi)(yi)(yi)(yi)工(gong)業(ye)(ye)相機(ji)222拍(pai)照提供光(guang)(guang)源(yuan),第(di)(di)(di)一(yi)(yi)(yi)(yi)工(gong)業(ye)(ye)相機(ji)222連接有用于(yu)檢(jian)測(ce)(ce)電(dian)池殼經(jing)過第(di)(di)(di)一(yi)(yi)(yi)(yi)工(gong)業(ye)(ye)相機(ji)222下方的(de)觸發(fa)(fa)光(guang)(guang)電(dian)傳(chuan)感器,觸發(fa)(fa)光(guang)(guang)電(dian)傳(chuan)感器檢(jian)測(ce)(ce)到電(dian)池殼經(jing)過工(gong)業(ye)(ye)相機(ji)下方時,第(di)(di)(di)一(yi)(yi)(yi)(yi)工(gong)業(ye)(ye)相機(ji)222接受(shou)到信號,進行拍(pai)照并(bing)將照片傳(chuan)送至電(dian)腦,經(jing)過電(dian)腦處(chu)理(li)判斷電(dian)池殼是(shi)否(fou)有缺陷。
本(ben)實施(shi)例中(zhong),三套電(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)外(wai)(wai)(wai)底(di)(di)(di)(di)面(mian)檢(jian)(jian)測(ce)(ce)裝(zhuang)(zhuang)置(zhi)(zhi)的(de)結構相(xiang)同(tong),但是針對(dui)不(bu)同(tong)的(de)缺陷種類(lei),三套電(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)外(wai)(wai)(wai)底(di)(di)(di)(di)面(mian)檢(jian)(jian)測(ce)(ce)裝(zhuang)(zhuang)置(zhi)(zhi)中(zhong)的(de)第(di)(di)(di)(di)一(yi)(yi)(yi)視(shi)覺光源采用不(bu)同(tong)種類(lei)的(de)光源類(lei)型。第(di)(di)(di)(di)一(yi)(yi)(yi)剔除裝(zhuang)(zhuang)置(zhi)(zhi)23包括(kuo)與機(ji)器(qi)視(shi)覺外(wai)(wai)(wai)底(di)(di)(di)(di)面(mian)檢(jian)(jian)測(ce)(ce)裝(zhuang)(zhuang)置(zhi)(zhi)連接的(de)第(di)(di)(di)(di)一(yi)(yi)(yi)電(dian)(dian)動(dong)推(tui)(tui)桿,在機(ji)器(qi)視(shi)覺外(wai)(wai)(wai)底(di)(di)(di)(di)面(mian)檢(jian)(jian)測(ce)(ce)裝(zhuang)(zhuang)置(zhi)(zhi)檢(jian)(jian)測(ce)(ce)到電(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)不(bu)合(he)格(ge)時,第(di)(di)(di)(di)一(yi)(yi)(yi)電(dian)(dian)動(dong)推(tui)(tui)桿接受信(xin)號(hao),將不(bu)合(he)格(ge)的(de)電(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)推(tui)(tui)出(chu)傳送帶,而經過(guo)電(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)外(wai)(wai)(wai)底(di)(di)(di)(di)面(mian)檢(jian)(jian)測(ce)(ce)裝(zhuang)(zhuang)置(zhi)(zhi)檢(jian)(jian)測(ce)(ce)合(he)格(ge)的(de)電(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)被(bei)傳送至(zhi)下(xia)一(yi)(yi)(yi)工(gong)位(wei)處理。第(di)(di)(di)(di)一(yi)(yi)(yi)PLC控(kong)制系統用于(yu)自動(dong)控(kong)制機(ji)器(qi)視(shi)覺外(wai)(wai)(wai)底(di)(di)(di)(di)面(mian)檢(jian)(jian)測(ce)(ce)裝(zhuang)(zhuang)置(zhi)(zhi)和第(di)(di)(di)(di)一(yi)(yi)(yi)剔除裝(zhuang)(zhuang)置(zhi)(zhi)的(de)動(dong)作。其他實施(shi)例中(zhong),上述(shu)電(dian)(dian)池(chi)(chi)(chi)殼(ke)(ke)外(wai)(wai)(wai)底(di)(di)(di)(di)面(mian)檢(jian)(jian)測(ce)(ce)裝(zhuang)(zhuang)置(zhi)(zhi)可(ke)以僅設置(zhi)(zhi)一(yi)(yi)(yi)套。
電(dian)池(chi)(chi)(chi)殼(ke)外底(di)面(mian)的(de)(de)具體檢測方(fang)法為(wei):1)啟動電(dian)池(chi)(chi)(chi)殼(ke)外底(di)面(mian)檢測裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)2并(bing)進行(xing)調試;2)將(jiang)電(dian)池(chi)(chi)(chi)殼(ke)6外底(di)面(mian)朝上豎向放置(zhi)在第(di)(di)一(yi)(yi)(yi)(yi)傳(chuan)送(song)帶(dai)21上,當(dang)(dang)電(dian)池(chi)(chi)(chi)殼(ke)6經過第(di)(di)一(yi)(yi)(yi)(yi)工業(ye)相(xiang)機(ji)222的(de)(de)下(xia)方(fang)時,觸(chu)發(fa)(fa)光(guang)(guang)電(dian)傳(chuan)感(gan)器(qi)(qi),第(di)(di)一(yi)(yi)(yi)(yi)工業(ye)相(xiang)機(ji)222接(jie)受到(dao)光(guang)(guang)電(dian)傳(chuan)感(gan)器(qi)(qi)發(fa)(fa)出的(de)(de)信(xin)(xin)號后進行(xing)拍照并(bing)將(jiang)照片(pian)傳(chuan)送(song)至(zhi)電(dian)腦,經過電(dian)腦處理(li)判斷電(dian)池(chi)(chi)(chi)殼(ke)是否有缺(que)(que)(que)(que)(que)陷(xian);3)如果(guo)存在缺(que)(que)(que)(que)(que)陷(xian),第(di)(di)一(yi)(yi)(yi)(yi)PLC控制(zhi)系(xi)(xi)統讀取(qu)到(dao)缺(que)(que)(que)(que)(que)陷(xian)信(xin)(xin)號使第(di)(di)一(yi)(yi)(yi)(yi)剔(ti)(ti)除(chu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)23處于(yu)待觸(chu)發(fa)(fa)的(de)(de)狀態,當(dang)(dang)有缺(que)(que)(que)(que)(que)陷(xian)的(de)(de)電(dian)池(chi)(chi)(chi)殼(ke)經過第(di)(di)一(yi)(yi)(yi)(yi)剔(ti)(ti)除(chu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)23時會觸(chu)發(fa)(fa)第(di)(di)一(yi)(yi)(yi)(yi)剔(ti)(ti)除(chu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)上的(de)(de)光(guang)(guang)電(dian)傳(chuan)感(gan)器(qi)(qi),第(di)(di)一(yi)(yi)(yi)(yi)剔(ti)(ti)除(chu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)23上的(de)(de)光(guang)(guang)電(dian)傳(chuan)感(gan)器(qi)(qi)發(fa)(fa)送(song)信(xin)(xin)號至(zhi)第(di)(di)一(yi)(yi)(yi)(yi)PLC控制(zhi)系(xi)(xi)統,第(di)(di)一(yi)(yi)(yi)(yi)PLC控制(zhi)系(xi)(xi)統發(fa)(fa)送(song)剔(ti)(ti)除(chu)命令給第(di)(di)一(yi)(yi)(yi)(yi)剔(ti)(ti)除(chu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)23,實(shi)現對有缺(que)(que)(que)(que)(que)陷(xian)電(dian)池(chi)(chi)(chi)殼(ke)的(de)(de)剔(ti)(ti)除(chu)。而(er)沒有缺(que)(que)(que)(que)(que)陷(xian)的(de)(de)電(dian)池(chi)(chi)(chi)殼(ke)經過第(di)(di)一(yi)(yi)(yi)(yi)剔(ti)(ti)除(chu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)23時雖然會觸(chu)發(fa)(fa)第(di)(di)一(yi)(yi)(yi)(yi)剔(ti)(ti)除(chu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)23上的(de)(de)光(guang)(guang)電(dian)傳(chuan)感(gan)器(qi)(qi),但(dan)是第(di)(di)一(yi)(yi)(yi)(yi)PLC控制(zhi)系(xi)(xi)統在沒有讀取(qu)到(dao)缺(que)(que)(que)(que)(que)陷(xian)信(xin)(xin)號時,第(di)(di)一(yi)(yi)(yi)(yi)剔(ti)(ti)除(chu)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置(zhi)23并(bing)不會被觸(chu)發(fa)(fa),沒有缺(que)(que)(que)(que)(que)陷(xian)的(de)(de)電(dian)池(chi)(chi)(chi)殼(ke)進入下(xia)一(yi)(yi)(yi)(yi)工位進行(xing)處理(li)。
本實施例中(zhong)的三套電池(chi)殼外底面檢(jian)測裝置的檢(jian)測方法檢(jian)測原理相同,不再贅述。
經過三套電(dian)池(chi)(chi)殼(ke)(ke)外(wai)底面檢測(ce)裝(zhuang)置(zhi)(zhi)2的(de)檢測(ce)后,外(wai)底面沒有缺(que)陷的(de)電(dian)池(chi)(chi)殼(ke)(ke)6進入電(dian)池(chi)(chi)殼(ke)(ke)姿(zi)(zi)態調整裝(zhuang)置(zhi)(zhi)5。工作臺1上(shang)還設(she)有第(di)(di)(di)一(yi)(yi)傳(chuan)送(song)(song)槽31,電(dian)池(chi)(chi)殼(ke)(ke)姿(zi)(zi)態調整裝(zhuang)置(zhi)(zhi)5設(she)置(zhi)(zhi)在第(di)(di)(di)一(yi)(yi)傳(chuan)送(song)(song)帶(dai)(dai)21與(yu)(yu)第(di)(di)(di)一(yi)(yi)傳(chuan)送(song)(song)槽31之(zhi)間。本實施例中(zhong),第(di)(di)(di)一(yi)(yi)傳(chuan)送(song)(song)帶(dai)(dai)21與(yu)(yu)第(di)(di)(di)一(yi)(yi)傳(chuan)送(song)(song)槽31的(de)傳(chuan)送(song)(song)電(dian)池(chi)(chi)殼(ke)(ke)的(de)方(fang)向相互(hu)垂直,電(dian)池(chi)(chi)殼(ke)(ke)姿(zi)(zi)態調整裝(zhuang)置(zhi)(zhi)5將第(di)(di)(di)一(yi)(yi)傳(chuan)送(song)(song)帶(dai)(dai)21上(shang)的(de)電(dian)池(chi)(chi)殼(ke)(ke)傳(chuan)送(song)(song)至第(di)(di)(di)一(yi)(yi)傳(chuan)送(song)(song)槽31上(shang)。本實施例中(zhong)的(de)第(di)(di)(di)一(yi)(yi)傳(chuan)送(song)(song)帶(dai)(dai)21構成(cheng)電(dian)池(chi)(chi)殼(ke)(ke)表面視覺檢測(ce)流水(shui)線的(de)第(di)(di)(di)一(yi)(yi)傳(chuan)送(song)(song)裝(zhuang)置(zhi)(zhi)。
電(dian)(dian)池殼(ke)(ke)姿態調整裝(zhuang)置(zhi)5包括本(ben)(ben)體51,本(ben)(ben)體51具有(you)接(jie)料(liao)(liao)(liao)斗(dou)53,接(jie)料(liao)(liao)(liao)斗(dou)53的(de)(de)(de)出口(kou)形成用(yong)于與電(dian)(dian)池殼(ke)(ke)形狀適配(pei)以使電(dian)(dian)池殼(ke)(ke)進入的(de)(de)(de)轉向(xiang)校正口(kou)52,接(jie)料(liao)(liao)(liao)斗(dou)53的(de)(de)(de)縱(zong)向(xiang)一側(ce)為(wei)供電(dian)(dian)池殼(ke)(ke)橫(heng)向(xiang)倒(dao)(dao)入的(de)(de)(de)電(dian)(dian)池殼(ke)(ke)倒(dao)(dao)入側(ce),橫(heng)向(xiang)上相(xiang)(xiang)對的(de)(de)(de)兩(liang)側(ce)均設(she)(she)有(you)用(yong)于接(jie)取并引(yin)(yin)導(dao)電(dian)(dian)池殼(ke)(ke)進入轉向(xiang)校正口(kou)52的(de)(de)(de)引(yin)(yin)導(dao)斜面531。兩(liang)個引(yin)(yin)導(dao)斜面531呈V型布置(zhi)。本(ben)(ben)實施例(li)中的(de)(de)(de)接(jie)料(liao)(liao)(liao)斗(dou)得橫(heng)向(xiang)側(ce)和(he)縱(zong)向(xiang)側(ce)并不(bu)是僅僅指垂直方向(xiang)的(de)(de)(de)兩(liang)側(ce),還指接(jie)料(liao)(liao)(liao)斗(dou)設(she)(she)置(zhi)電(dian)(dian)池殼(ke)(ke)倒(dao)(dao)入側(ce)與設(she)(she)置(zhi)引(yin)(yin)導(dao)斜面側(ce)為(wei)相(xiang)(xiang)鄰(lin)設(she)(she)置(zhi)。
本(ben)體51具有(you)處于轉向(xiang)(xiang)校(xiao)正口(kou)(kou)52下(xia)方(fang)的(de)緩(huan)(huan)(huan)沖(chong)(chong)(chong)(chong)腔54,緩(huan)(huan)(huan)沖(chong)(chong)(chong)(chong)腔54的(de)底(di)部具有(you)電(dian)(dian)池(chi)(chi)殼(ke)出(chu)口(kou)(kou)541,緩(huan)(huan)(huan)沖(chong)(chong)(chong)(chong)腔54內設(she)有(you)自上而下(xia)依次交錯(cuo)的(de)三(san)(san)級的(de)緩(huan)(huan)(huan)沖(chong)(chong)(chong)(chong)斜(xie)(xie)(xie)(xie)板(ban)(ban)55,緩(huan)(huan)(huan)沖(chong)(chong)(chong)(chong)斜(xie)(xie)(xie)(xie)板(ban)(ban)的(de)下(xia)端延伸至(zhi)轉向(xiang)(xiang)校(xiao)正口(kou)(kou)的(de)豎向(xiang)(xiang)投影上。緩(huan)(huan)(huan)沖(chong)(chong)(chong)(chong)斜(xie)(xie)(xie)(xie)板(ban)(ban)55的(de)底(di)部與緩(huan)(huan)(huan)沖(chong)(chong)(chong)(chong)腔壁圍成校(xiao)準(zhun)口(kou)(kou)56,校(xiao)準(zhun)口(kou)(kou)56的(de)形狀與電(dian)(dian)池(chi)(chi)殼(ke)6的(de)形狀相適(shi)配以(yi)使(shi)電(dian)(dian)池(chi)(chi)殼(ke)6通過校(xiao)準(zhun)口(kou)(kou)56后對電(dian)(dian)池(chi)(chi)殼(ke)6的(de)姿(zi)(zi)態進行調(diao)整。三(san)(san)個緩(huan)(huan)(huan)沖(chong)(chong)(chong)(chong)斜(xie)(xie)(xie)(xie)板(ban)(ban)55的(de)傾(qing)斜(xie)(xie)(xie)(xie)方(fang)向(xiang)(xiang)相交叉并(bing)形成往復折彎的(de)緩(huan)(huan)(huan)沖(chong)(chong)(chong)(chong)通道。本(ben)實施(shi)例中,緩(huan)(huan)(huan)沖(chong)(chong)(chong)(chong)斜(xie)(xie)(xie)(xie)板(ban)(ban)55的(de)傾(qing)斜(xie)(xie)(xie)(xie)角(jiao)度與引導(dao)斜(xie)(xie)(xie)(xie)面531的(de)傾(qing)斜(xie)(xie)(xie)(xie)角(jiao)度相當,電(dian)(dian)池(chi)(chi)殼(ke)出(chu)口(kou)(kou)541處設(she)有(you)引導(dao)電(dian)(dian)池(chi)(chi)殼(ke)沿水平(ping)方(fang)向(xiang)(xiang)移(yi)出(chu)的(de)圓弧引導(dao)結構(gou)57,圓弧引導(dao)結構(gou)能(neng)夠保證(zheng)電(dian)(dian)池(chi)(chi)殼(ke)的(de)姿(zi)(zi)態調(diao)整后的(de)調(diao)整角(jiao)度。
本(ben)實施例中,轉向(xiang)(xiang)(xiang)校(xiao)正口設置在(zai)緩沖腔上(shang)方(fang)偏向(xiang)(xiang)(xiang)緩沖腔橫向(xiang)(xiang)(xiang)的(de)一(yi)側(ce)(ce),可以盡(jin)可能(neng)的(de)降低本(ben)體(ti)51的(de)體(ti)積。接料斗53的(de)電池殼倒入側(ce)(ce)為開放(fang)側(ce)(ce),方(fang)便電池殼姿態調整裝置與第一(yi)傳(chuan)送帶裝配。本(ben)實施例中,轉向(xiang)(xiang)(xiang)校(xiao)正口52沿縱向(xiang)(xiang)(xiang)延(yan)伸,引導斜(xie)面531在(zai)橫向(xiang)(xiang)(xiang)上(shang)靠近轉向(xiang)(xiang)(xiang)校(xiao)正口的(de)部分低于遠離轉向(xiang)(xiang)(xiang)校(xiao)正口的(de)部分。
本發明的電(dian)池(chi)(chi)(chi)殼(ke)(ke)姿(zi)(zi)態調(diao)整(zheng)裝(zhuang)置5實現了電(dian)池(chi)(chi)(chi)殼(ke)(ke)6連續傳送的可以(yi)改變電(dian)池(chi)(chi)(chi)殼(ke)(ke)6的傳送方向,同(tong)時調(diao)整(zheng)電(dian)池(chi)(chi)(chi)殼(ke)(ke)的姿(zi)(zi)態,將豎向設(she)置的電(dian)池(chi)(chi)(chi)殼(ke)(ke)6轉變成水平設(she)置的電(dian)池(chi)(chi)(chi)殼(ke)(ke)6。進入(ru)(ru)電(dian)池(chi)(chi)(chi)殼(ke)(ke)姿(zi)(zi)態調(diao)整(zheng)裝(zhuang)置5的電(dian)池(chi)(chi)(chi)殼(ke)(ke)進入(ru)(ru)轉向校正口(kou)52后完成姿(zi)(zi)態調(diao)整(zheng)。
本(ben)實施(shi)例(li)中電池(chi)(chi)(chi)殼(ke)姿(zi)態調整裝置(zhi)5的(de)緩沖(chong)腔54內(nei)三級交錯(cuo)的(de)緩沖(chong)斜板形成往復折彎的(de)緩沖(chong)通道可以降(jiang)低緩沖(chong)斜板55的(de)坡度(du),避(bi)免緩沖(chong)斜板坡度(du)過大(da)時電池(chi)(chi)(chi)殼(ke)下落速度(du)較快對電池(chi)(chi)(chi)殼(ke)外(wai)表面造(zao)成損傷,同(tong)(tong)時節(jie)約電池(chi)(chi)(chi)殼(ke)姿(zi)態調整裝置(zhi)的(de)占用空(kong)間(jian),同(tong)(tong)時經過個緩沖(chong)斜板與緩沖(chong)腔壁(bi)圍(wei)成的(de)校準口也能夠保證(zheng)電池(chi)(chi)(chi)殼(ke)的(de)按照設定的(de)姿(zi)態從電池(chi)(chi)(chi)殼(ke)出(chu)口移(yi)出(chu)。
本實施例(li)中,電(dian)(dian)池(chi)殼(ke)6完成姿(zi)態(tai)調(diao)整(zheng)后(hou)進(jin)(jin)入電(dian)(dian)池(chi)殼(ke)內(nei)(nei)(nei)底(di)面(mian)檢測(ce)工位,電(dian)(dian)池(chi)殼(ke)內(nei)(nei)(nei)底(di)面(mian)檢測(ce)工位處設(she)有(you)電(dian)(dian)池(chi)殼(ke)內(nei)(nei)(nei)底(di)面(mian)檢測(ce)裝(zhuang)(zhuang)置(zhi)(zhi)3,電(dian)(dian)池(chi)殼(ke)內(nei)(nei)(nei)底(di)面(mian)檢測(ce)裝(zhuang)(zhuang)置(zhi)(zhi)3包括(kuo)第一(yi)(yi)傳(chuan)送(song)(song)槽(cao)31、設(she)置(zhi)(zhi)在第一(yi)(yi)傳(chuan)送(song)(song)槽(cao)31尾(wei)部(bu)的(de)(de)(de)傳(chuan)送(song)(song)輪(lun)32及(ji)機器視覺內(nei)(nei)(nei)底(di)面(mian)檢測(ce)裝(zhuang)(zhuang)置(zhi)(zhi)33、第二剔除裝(zhuang)(zhuang)置(zhi)(zhi)34及(ji)第二PLC控制系(xi)統。電(dian)(dian)池(chi)殼(ke)姿(zi)態(tai)調(diao)整(zheng)裝(zhuang)(zhuang)置(zhi)(zhi)5的(de)(de)(de)電(dian)(dian)池(chi)殼(ke)出(chu)口541設(she)置(zhi)(zhi)在第一(yi)(yi)傳(chuan)送(song)(song)槽(cao)31內(nei)(nei)(nei),第一(yi)(yi)傳(chuan)送(song)(song)槽(cao)31在從(cong)電(dian)(dian)池(chi)殼(ke)出(chu)口至(zhi)傳(chuan)送(song)(song)輪(lun)的(de)(de)(de)方向上向下傾(qing)斜設(she)置(zhi)(zhi)以使電(dian)(dian)池(chi)殼(ke)從(cong)電(dian)(dian)池(chi)殼(ke)出(chu)口出(chu)來后(hou)能夠運(yun)動(dong)至(zhi)傳(chuan)送(song)(song)輪(lun)。另外,經過電(dian)(dian)池(chi)殼(ke)姿(zi)態(tai)調(diao)整(zheng)裝(zhuang)(zhuang)置(zhi)(zhi)5姿(zi)態(tai)調(diao)整(zheng)后(hou)的(de)(de)(de)電(dian)(dian)池(chi)殼(ke)6水平進(jin)(jin)入第一(yi)(yi)傳(chuan)送(song)(song)槽(cao)31內(nei)(nei)(nei)并(bing)具有(you)一(yi)(yi)定(ding)的(de)(de)(de)初速度,電(dian)(dian)池(chi)殼(ke)6在此初速度下可(ke)以更快速移(yi)動(dong)至(zhi)傳(chuan)送(song)(song)輪(lun)32。
機器視覺(jue)內底(di)面(mian)檢測裝置33包括第二(er)(er)支架331及設置在(zai)第二(er)(er)支架331上的第二(er)(er)工業相機332、第二(er)(er)視覺(jue)光源333。本實施例中(zhong)的第二(er)(er)工業相機332構成(cheng)柱形內底(di)面(mian)檢測裝置的內底(di)面(mian)取像設備。
工作臺1上(shang)還(huan)設(she)有傾斜(xie)設(she)置(zhi)(zhi)的(de)第(di)(di)二(er)(er)傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)槽(cao)45,傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)輪(lun)32設(she)置(zhi)(zhi)在(zai)第(di)(di)一傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)槽(cao)31與第(di)(di)二(er)(er)傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)槽(cao)45之間以(yi)將第(di)(di)一傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)槽(cao)上(shang)的(de)電(dian)池殼傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)至第(di)(di)二(er)(er)傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)槽(cao)45上(shang),第(di)(di)一傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)槽(cao)31上(shang)靠近傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)輪(lun)32的(de)部分低于(yu)遠離(li)傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)輪(lun)32的(de)部分,第(di)(di)二(er)(er)傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)槽(cao)45上(shang)靠近傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)輪(lun)32的(de)部分高于(yu)遠離(li)傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)輪(lun)32的(de)部分。第(di)(di)一傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)槽(cao)31和第(di)(di)二(er)(er)傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)槽(cao)45共同構成電(dian)池殼表面(mian)視(shi)覺檢測(ce)流水(shui)線的(de)第(di)(di)二(er)(er)傳(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)(song)裝置(zhi)(zhi)。
傳(chuan)(chuan)(chuan)送(song)(song)輪(lun)(lun)32的(de)轉(zhuan)動軸(zhou)線與(yu)第一傳(chuan)(chuan)(chuan)送(song)(song)槽31的(de)底(di)面(mian)平行設(she)(she)置。傳(chuan)(chuan)(chuan)送(song)(song)輪(lun)(lun)32連接有(you)驅(qu)動傳(chuan)(chuan)(chuan)送(song)(song)輪(lun)(lun)32轉(zhuan)動的(de)轉(zhuan)盤步(bu)進(jin)電(dian)機(ji)。傳(chuan)(chuan)(chuan)送(song)(song)輪(lun)(lun)32的(de)周面(mian)上設(she)(she)有(you)沿傳(chuan)(chuan)(chuan)送(song)(song)輪(lun)(lun)32的(de)軸(zhou)向方向延(yan)伸與(yu)電(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)形狀適配(pei)的(de)電(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)容(rong)納(na)(na)(na)通(tong)(tong)槽321。本實施例中(zhong)的(de)電(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)容(rong)納(na)(na)(na)通(tong)(tong)槽321構(gou)成設(she)(she)置在(zai)傳(chuan)(chuan)(chuan)送(song)(song)輪(lun)(lun)32上與(yu)電(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)定位配(pei)合的(de)定位結構(gou)。傳(chuan)(chuan)(chuan)送(song)(song)輪(lun)(lun)32通(tong)(tong)過(guo)使電(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)進(jin)入電(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)容(rong)納(na)(na)(na)通(tong)(tong)槽內(nei)傳(chuan)(chuan)(chuan)送(song)(song)電(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)。第二工業(ye)相(xiang)機(ji)332與(yu)傳(chuan)(chuan)(chuan)送(song)(song)輪(lun)(lun)32的(de)位置關系滿(man)足:傳(chuan)(chuan)(chuan)送(song)(song)輪(lun)(lun)32的(de)每個電(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)容(rong)納(na)(na)(na)通(tong)(tong)槽321均(jun)可以帶著相(xiang)應的(de)電(dian)池(chi)(chi)(chi)殼(ke)(ke)(ke)在(zai)某一時刻與(yu)第二工業(ye)相(xiang)機(ji)332對準取像。
本實施例中(zhong),機(ji)(ji)(ji)器(qi)視(shi)覺內(nei)底面(mian)檢(jian)(jian)測(ce)(ce)裝(zhuang)置(zhi)(zhi)設(she)置(zhi)(zhi)在(zai)傳(chuan)送輪32的(de)軸向側(ce),第(di)二(er)(er)視(shi)覺光源333和(he)第(di)二(er)(er)工(gong)業(ye)相(xiang)機(ji)(ji)(ji)332朝(chao)向傳(chuan)送輪端(duan)面(mian)。檢(jian)(jian)測(ce)(ce)過(guo)程中(zhong)轉動(dong)傳(chuan)送輪32,電(dian)(dian)(dian)池(chi)殼(ke)(ke)6滾(gun)動(dong)至電(dian)(dian)(dian)池(chi)殼(ke)(ke)容(rong)納通槽321內(nei)由傳(chuan)送輪32帶動(dong)電(dian)(dian)(dian)池(chi)殼(ke)(ke)旋轉至與第(di)二(er)(er)工(gong)業(ye)相(xiang)機(ji)(ji)(ji)332對(dui)準的(de)位(wei)置(zhi)(zhi)。第(di)二(er)(er)剔除裝(zhuang)置(zhi)(zhi)34設(she)置(zhi)(zhi)在(zai)第(di)二(er)(er)傳(chuan)送槽45的(de)一側(ce),第(di)二(er)(er)剔除裝(zhuang)置(zhi)(zhi)34包(bao)括與機(ji)(ji)(ji)器(qi)視(shi)覺內(nei)底面(mian)檢(jian)(jian)測(ce)(ce)裝(zhuang)置(zhi)(zhi)連接的(de)第(di)二(er)(er)電(dian)(dian)(dian)動(dong)推桿(gan),在(zai)第(di)二(er)(er)機(ji)(ji)(ji)器(qi)視(shi)覺檢(jian)(jian)測(ce)(ce)裝(zhuang)置(zhi)(zhi)檢(jian)(jian)測(ce)(ce)到電(dian)(dian)(dian)池(chi)殼(ke)(ke)不合(he)格時(shi),第(di)二(er)(er)電(dian)(dian)(dian)動(dong)推桿(gan)接受信號,將不合(he)格的(de)電(dian)(dian)(dian)池(chi)殼(ke)(ke)推出傳(chuan)送帶,而經過(guo)電(dian)(dian)(dian)池(chi)殼(ke)(ke)外底面(mian)檢(jian)(jian)測(ce)(ce)裝(zhuang)置(zhi)(zhi)檢(jian)(jian)測(ce)(ce)合(he)格的(de)電(dian)(dian)(dian)池(chi)殼(ke)(ke)被傳(chuan)送至下一工(gong)位(wei)處理(li)。
本(ben)實(shi)施例中的(de)(de)電(dian)(dian)(dian)池(chi)殼內(nei)底面檢(jian)測(ce)(ce)裝(zhuang)置(zhi)通過傳(chuan)送(song)輪(lun)與第二機器視覺傳(chuan)送(song)裝(zhuang)置(zhi)配合(he)實(shi)現精確(que)控制電(dian)(dian)(dian)池(chi)殼的(de)(de)位置(zhi),能夠(gou)使第二工業相(xiang)機332精確(que)抓(zhua)取電(dian)(dian)(dian)池(chi)殼內(nei)底的(de)(de)圖(tu)像,提(ti)高(gao)對電(dian)(dian)(dian)池(chi)殼內(nei)底檢(jian)測(ce)(ce)的(de)(de)準確(que)度(du)(du)和速(su)度(du)(du)。
電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)內(nei)(nei)底面的(de)(de)具(ju)體檢測方法為:1)啟動電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)內(nei)(nei)底面檢測裝置(zhi)(zhi)(zhi)3并(bing)(bing)進(jin)行(xing)調(diao)試,經過(guo)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)姿態(tai)調(diao)整裝置(zhi)(zhi)(zhi)5的(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)6進(jin)入(ru)(ru)第(di)(di)(di)一傳(chuan)(chuan)送(song)槽(cao)(cao)31,進(jin)入(ru)(ru)第(di)(di)(di)一傳(chuan)(chuan)送(song)槽(cao)(cao)31后(hou)的(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)滾動至(zhi)(zhi)傳(chuan)(chuan)送(song)輪并(bing)(bing)進(jin)入(ru)(ru)傳(chuan)(chuan)送(song)輪上(shang)的(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)容(rong)納通槽(cao)(cao)321,當電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)6隨電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)容(rong)納通槽(cao)(cao)321旋轉至(zhi)(zhi)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)內(nei)(nei)底面與第(di)(di)(di)二工業(ye)(ye)相(xiang)機(ji)332對(dui)準的(de)(de)位(wei)置(zhi)(zhi)(zhi)時(shi)(shi),觸(chu)發設置(zhi)(zhi)(zhi)在(zai)第(di)(di)(di)二工業(ye)(ye)相(xiang)機(ji)332所在(zai)位(wei)置(zhi)(zhi)(zhi)的(de)(de)光(guang)電(dian)(dian)(dian)(dian)(dian)傳(chuan)(chuan)感(gan)器,第(di)(di)(di)二工業(ye)(ye)相(xiang)機(ji)332接受到(dao)光(guang)電(dian)(dian)(dian)(dian)(dian)傳(chuan)(chuan)感(gan)器發出的(de)(de)信(xin)(xin)號后(hou)對(dui)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)內(nei)(nei)底面進(jin)行(xing)拍照并(bing)(bing)將照片傳(chuan)(chuan)送(song)至(zhi)(zhi)電(dian)(dian)(dian)(dian)(dian)腦,經過(guo)電(dian)(dian)(dian)(dian)(dian)腦處(chu)理(li)判(pan)斷是(shi)夠有(you)缺陷(xian)(xian),3)如果存(cun)在(zai)缺陷(xian)(xian),第(di)(di)(di)二PLC控(kong)制(zhi)系(xi)(xi)統讀取到(dao)缺陷(xian)(xian)信(xin)(xin)號使第(di)(di)(di)二剔(ti)(ti)(ti)除(chu)裝置(zhi)(zhi)(zhi)34處(chu)于(yu)待觸(chu)發的(de)(de)狀態(tai),當有(you)缺陷(xian)(xian)的(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)經過(guo)第(di)(di)(di)二剔(ti)(ti)(ti)除(chu)裝置(zhi)(zhi)(zhi)34時(shi)(shi)會觸(chu)發第(di)(di)(di)二剔(ti)(ti)(ti)除(chu)裝置(zhi)(zhi)(zhi)34上(shang)的(de)(de)光(guang)電(dian)(dian)(dian)(dian)(dian)傳(chuan)(chuan)感(gan)器,第(di)(di)(di)二剔(ti)(ti)(ti)除(chu)裝置(zhi)(zhi)(zhi)34上(shang)的(de)(de)光(guang)電(dian)(dian)(dian)(dian)(dian)傳(chuan)(chuan)感(gan)器發送(song)信(xin)(xin)號至(zhi)(zhi)第(di)(di)(di)二PLC控(kong)制(zhi)系(xi)(xi)統,第(di)(di)(di)二PLC控(kong)制(zhi)系(xi)(xi)統發送(song)剔(ti)(ti)(ti)除(chu)命令給剔(ti)(ti)(ti)除(chu)機(ji)構,實(shi)現(xian)對(dui)有(you)缺陷(xian)(xian)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)的(de)(de)剔(ti)(ti)(ti)除(chu)。而沒有(you)缺陷(xian)(xian)的(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)經過(guo)第(di)(di)(di)二剔(ti)(ti)(ti)除(chu)裝置(zhi)(zhi)(zhi)34時(shi)(shi)雖然會觸(chu)發第(di)(di)(di)二剔(ti)(ti)(ti)除(chu)裝置(zhi)(zhi)(zhi)34上(shang)的(de)(de)光(guang)電(dian)(dian)(dian)(dian)(dian)傳(chuan)(chuan)感(gan)器,但(dan)是(shi)第(di)(di)(di)二PLC控(kong)制(zhi)系(xi)(xi)統在(zai)沒有(you)讀取到(dao)缺陷(xian)(xian)信(xin)(xin)號時(shi)(shi),第(di)(di)(di)二剔(ti)(ti)(ti)除(chu)裝置(zhi)(zhi)(zhi)34并(bing)(bing)不(bu)會被觸(chu)發,沒有(you)缺陷(xian)(xian)的(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)6進(jin)入(ru)(ru)下一個工位(wei)進(jin)行(xing)處(chu)理(li)。
本(ben)(ben)(ben)實(shi)(shi)施例中(zhong),完(wan)成電(dian)池(chi)殼(ke)內底面(mian)(mian)檢(jian)測(ce)(ce)后的(de)(de)電(dian)池(chi)殼(ke)進(jin)入電(dian)池(chi)殼(ke)周(zhou)(zhou)面(mian)(mian)檢(jian)測(ce)(ce)工(gong)(gong)位(wei),電(dian)池(chi)殼(ke)周(zhou)(zhou)面(mian)(mian)檢(jian)測(ce)(ce)工(gong)(gong)位(wei)設(she)(she)(she)有(you)(you)(you)電(dian)池(chi)殼(ke)周(zhou)(zhou)面(mian)(mian)檢(jian)測(ce)(ce)裝置(zhi)(zhi)(zhi)(zhi)(zhi)4,本(ben)(ben)(ben)實(shi)(shi)施例中(zhong),電(dian)池(chi)殼(ke)周(zhou)(zhou)面(mian)(mian)檢(jian)測(ce)(ce)裝置(zhi)(zhi)(zhi)(zhi)(zhi)4包括設(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)(zhi)在(zai)工(gong)(gong)作(zuo)臺1上(shang)(shang)的(de)(de)機器視覺周(zhou)(zhou)面(mian)(mian)檢(jian)測(ce)(ce)裝置(zhi)(zhi)(zhi)(zhi)(zhi)44,工(gong)(gong)作(zuo)臺1上(shang)(shang)設(she)(she)(she)有(you)(you)(you)電(dian)池(chi)殼(ke)周(zhou)(zhou)面(mian)(mian)檢(jian)測(ce)(ce)位(wei),工(gong)(gong)作(zuo)臺上(shang)(shang)設(she)(she)(she)有(you)(you)(you)摩(mo)擦(ca)輥(gun)(gun)43。第(di)(di)二(er)(er)傳送槽(cao)45的(de)(de)一端(duan)靠近傳送輪32的(de)(de)徑向(xiang)一側,另一端(duan)靠近摩(mo)擦(ca)輥(gun)(gun)43的(de)(de)徑向(xiang)側設(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)(zhi)。本(ben)(ben)(ben)實(shi)(shi)施例中(zhong)的(de)(de)第(di)(di)二(er)(er)傳送槽(cao)45的(de)(de)底壁構成設(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)(zhi)在(zai)工(gong)(gong)作(zuo)臺上(shang)(shang)的(de)(de)滑道。第(di)(di)二(er)(er)傳送槽(cao)45上(shang)(shang)設(she)(she)(she)有(you)(you)(you)給料撥(bo)(bo)輥(gun)(gun)41,給料撥(bo)(bo)輥(gun)(gun)41上(shang)(shang)設(she)(she)(she)有(you)(you)(you)用于將電(dian)池(chi)殼(ke)內底面(mian)(mian)檢(jian)測(ce)(ce)工(gong)(gong)位(wei)檢(jian)測(ce)(ce)合格的(de)(de)電(dian)池(chi)殼(ke)從給料撥(bo)(bo)輥(gun)(gun)41的(de)(de)一側撥(bo)(bo)動至另一側以推動處于電(dian)池(chi)殼(ke)周(zhou)(zhou)面(mian)(mian)檢(jian)測(ce)(ce)位(wei)的(de)(de)電(dian)池(chi)殼(ke)離開(kai)的(de)(de)撥(bo)(bo)動結(jie)構,本(ben)(ben)(ben)實(shi)(shi)施例中(zhong),撥(bo)(bo)動結(jie)構為(wei)設(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)(zhi)在(zai)給料撥(bo)(bo)輥(gun)(gun)上(shang)(shang)的(de)(de)電(dian)池(chi)殼(ke)容納槽(cao)411。
本實施例中,第二(er)傳(chuan)(chuan)送(song)槽(cao)45為(wei)傾斜設(she)置的(de)(de)U形槽(cao),靠近(jin)給(gei)料(liao)(liao)撥(bo)(bo)(bo)輥(gun)41的(de)(de)部(bu)(bu)分高(gao)于靠近(jin)摩擦輥(gun)43的(de)(de)部(bu)(bu)分,給(gei)料(liao)(liao)撥(bo)(bo)(bo)輥(gun)41的(de)(de)周面上電池殼(ke)(ke)(ke)容納槽(cao)以外(wai)的(de)(de)部(bu)(bu)分構成與(yu)第二(er)傳(chuan)(chuan)送(song)槽(cao)45底壁配合阻(zu)擋(dang)(dang)電池殼(ke)(ke)(ke)從給(gei)料(liao)(liao)撥(bo)(bo)(bo)輥(gun)的(de)(de)一側移(yi)動至另一側的(de)(de)阻(zu)擋(dang)(dang)結構,給(gei)料(liao)(liao)撥(bo)(bo)(bo)輥(gun)與(yu)第二(er)傳(chuan)(chuan)送(song)槽(cao)45底壁配合阻(zu)擋(dang)(dang)電池殼(ke)(ke)(ke)從給(gei)料(liao)(liao)撥(bo)(bo)(bo)輥(gun)41的(de)(de)一側移(yi)動至另一側,通過給(gei)料(liao)(liao)撥(bo)(bo)(bo)輥(gun)41與(yu)第二(er)傳(chuan)(chuan)送(song)槽(cao)45底壁配合可以控制待(dai)檢(jian)(jian)測(ce)(ce)電池殼(ke)(ke)(ke)進入檢(jian)(jian)測(ce)(ce)位(wei)的(de)(de)速度,方便整個檢(jian)(jian)測(ce)(ce)裝置的(de)(de)調試。
電池(chi)(chi)(chi)殼(ke)(ke)周面(mian)檢(jian)(jian)測(ce)裝置4工(gong)作時,給(gei)料(liao)(liao)撥(bo)輥(gun)41旋轉(zhuan)使處(chu)于(yu)給(gei)料(liao)(liao)撥(bo)輥(gun)41一側的電池(chi)(chi)(chi)殼(ke)(ke)6進入電池(chi)(chi)(chi)殼(ke)(ke)容納槽411內,撥(bo)動(dong)電池(chi)(chi)(chi)殼(ke)(ke)6至給(gei)料(liao)(liao)撥(bo)輥(gun)41的另一側,待(dai)檢(jian)(jian)測(ce)的電池(chi)(chi)(chi)殼(ke)(ke)6到給(gei)料(liao)(liao)撥(bo)輥(gun)41的另一側后,推(tui)(tui)動(dong)處(chu)于(yu)給(gei)料(liao)(liao)撥(bo)輥(gun)41與摩擦(ca)輥(gun)43之間的所有電池(chi)(chi)(chi)殼(ke)(ke)前進,與檢(jian)(jian)測(ce)位(wei)相(xiang)鄰的待(dai)檢(jian)(jian)測(ce)電池(chi)(chi)(chi)殼(ke)(ke)進入電池(chi)(chi)(chi)殼(ke)(ke)周面(mian)檢(jian)(jian)測(ce)位(wei)同時推(tui)(tui)動(dong)原(yuan)來處(chu)于(yu)電池(chi)(chi)(chi)殼(ke)(ke)周面(mian)檢(jian)(jian)測(ce)位(wei)的電池(chi)(chi)(chi)殼(ke)(ke)離開檢(jian)(jian)測(ce)位(wei)。
本(ben)發(fa)明的(de)(de)第二傳送(song)槽45傾斜設置,在檢(jian)測(ce)的(de)(de)過程中,各個(ge)(ge)待檢(jian)測(ce)電池殼6之(zhi)間(jian)在自身重力作用下(xia)相互貼近,并給處(chu)在檢(jian)測(ce)位(wei)(wei)的(de)(de)電池殼6一定的(de)(de)推(tui)力,使處(chu)于給料撥輥(gun)41與摩擦(ca)輥(gun)43之(zhi)間(jian)的(de)(de)電池殼6處(chu)于一個(ge)(ge)穩定的(de)(de)狀態,在摩擦(ca)輥(gun)43帶(dai)動處(chu)于電池殼周面檢(jian)測(ce)位(wei)(wei)的(de)(de)電池殼6旋轉(zhuan)過程中,處(chu)于電池殼周面檢(jian)測(ce)位(wei)(wei)的(de)(de)電池殼6的(de)(de)位(wei)(wei)置相對不變,保證較高的(de)(de)檢(jian)測(ce)精度(du)和(he)檢(jian)測(ce)效(xiao)率。
本實施(shi)例中,摩(mo)擦(ca)輥(gun)43和(he)給料撥輥(gun)41均通由步進(jin)電(dian)機(ji)驅動旋(xuan)轉,通過步進(jin)電(dian)機(ji)控制摩(mo)擦(ca)輥(gun)和(he)給料撥輥(gun)旋(xuan)轉,使得摩(mo)擦(ca)輥(gun)和(he)給料撥輥(gun)旋(xuan)轉速(su)度(du)可調(diao)。
本實(shi)施(shi)例(li)(li)中(zhong)(zhong),給料(liao)(liao)撥(bo)(bo)(bo)輥(gun)(gun)41上的(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)容(rong)納(na)槽(cao)(cao)(cao)411設有兩(liang)個(ge)(ge)(ge),且兩(liang)個(ge)(ge)(ge)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)容(rong)納(na)槽(cao)(cao)(cao)411沿給料(liao)(liao)撥(bo)(bo)(bo)輥(gun)(gun)41徑向(xiang)背向(xiang)設置(zhi)(zhi)。其(qi)他(ta)實(shi)施(shi)例(li)(li)中(zhong)(zhong),根據檢(jian)(jian)測(ce)裝置(zhi)(zhi)的(de)(de)(de)(de)(de)(de)檢(jian)(jian)測(ce)速度等其(qi)他(ta)要求(qiu),電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)容(rong)納(na)槽(cao)(cao)(cao)可以(yi)設置(zhi)(zhi)一個(ge)(ge)(ge)或(huo)者至(zhi)少三個(ge)(ge)(ge)。其(qi)他(ta)實(shi)施(shi)例(li)(li)中(zhong)(zhong),電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)容(rong)納(na)槽(cao)(cao)(cao)也可以(yi)是設置(zhi)(zhi)在給料(liao)(liao)撥(bo)(bo)(bo)輥(gun)(gun)外(wai)周(zhou)(zhou)面(mian)(mian)(mian)的(de)(de)(de)(de)(de)(de)撥(bo)(bo)(bo)桿(gan),此時電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)進入第(di)二(er)(er)傳(chuan)送(song)槽(cao)(cao)(cao)后直接滑向(xiang)第(di)二(er)(er)傳(chuan)送(song)槽(cao)(cao)(cao)的(de)(de)(de)(de)(de)(de)底部,電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)不斷(duan)進入第(di)二(er)(er)傳(chuan)送(song)槽(cao)(cao)(cao),在第(di)二(er)(er)傳(chuan)送(song)槽(cao)(cao)(cao)的(de)(de)(de)(de)(de)(de)底部堆積并(bing)靠近(jin)給料(liao)(liao)撥(bo)(bo)(bo)輥(gun)(gun),直到給料(liao)(liao)撥(bo)(bo)(bo)輥(gun)(gun)旋轉時撥(bo)(bo)(bo)桿(gan)撥(bo)(bo)(bo)動(dong)(dong)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke),推(tui)動(dong)(dong)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)向(xiang)前移動(dong)(dong),推(tui)動(dong)(dong)處于(yu)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)周(zhou)(zhou)面(mian)(mian)(mian)檢(jian)(jian)測(ce)位(wei)的(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)離開電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)周(zhou)(zhou)面(mian)(mian)(mian)檢(jian)(jian)測(ce)位(wei)并(bing)將新(xin)的(de)(de)(de)(de)(de)(de)待檢(jian)(jian)測(ce)的(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)推(tui)至(zhi)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)周(zhou)(zhou)面(mian)(mian)(mian)檢(jian)(jian)測(ce)位(wei),此時給料(liao)(liao)撥(bo)(bo)(bo)輥(gun)(gun)的(de)(de)(de)(de)(de)(de)作用僅(jin)在于(yu)撥(bo)(bo)(bo)動(dong)(dong)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke),更換處于(yu)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)周(zhou)(zhou)面(mian)(mian)(mian)檢(jian)(jian)測(ce)位(wei)的(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)。在其(qi)他(ta)實(shi)施(shi)例(li)(li)中(zhong)(zhong),在第(di)二(er)(er)傳(chuan)送(song)槽(cao)(cao)(cao)的(de)(de)(de)(de)(de)(de)傾斜角度和高(gao)度滿(man)足(zu)要求(qiu)的(de)(de)(de)(de)(de)(de)情況(kuang)下(xia),可以(yi)僅(jin)僅(jin)依(yi)靠堆積在第(di)二(er)(er)傳(chuan)送(song)槽(cao)(cao)(cao)內(nei)的(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)推(tui)動(dong)(dong)處于(yu)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)周(zhou)(zhou)面(mian)(mian)(mian)檢(jian)(jian)測(ce)位(wei)的(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)離開電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)周(zhou)(zhou)面(mian)(mian)(mian)檢(jian)(jian)測(ce)位(wei)。
本(ben)(ben)實施(shi)例(li)中(zhong),機(ji)器視(shi)覺(jue)(jue)周(zhou)面(mian)檢(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)置(zhi)44包(bao)括第(di)(di)(di)三(san)(san)(san)支(zhi)架(jia)441和(he)設置(zhi)在(zai)第(di)(di)(di)三(san)(san)(san)支(zhi)架(jia)441上處于檢(jian)(jian)(jian)測(ce)位上方(fang)的(de)(de)(de)第(di)(di)(di)三(san)(san)(san)工(gong)(gong)業(ye)相(xiang)機(ji)442,還包(bao)括設置(zhi)在(zai)摩擦輥43斜上方(fang)的(de)(de)(de)第(di)(di)(di)三(san)(san)(san)視(shi)覺(jue)(jue)光(guang)源(yuan)(yuan)(yuan)443,第(di)(di)(di)三(san)(san)(san)視(shi)覺(jue)(jue)光(guang)源(yuan)(yuan)(yuan)443為(wei)第(di)(di)(di)三(san)(san)(san)工(gong)(gong)業(ye)相(xiang)機(ji)442拍照提供光(guang)源(yuan)(yuan)(yuan),本(ben)(ben)實施(shi)例(li)中(zhong),為(wei)了提高(gao)第(di)(di)(di)三(san)(san)(san)工(gong)(gong)業(ye)相(xiang)機(ji)的(de)(de)(de)成像質量,第(di)(di)(di)三(san)(san)(san)視(shi)覺(jue)(jue)光(guang)源(yuan)(yuan)(yuan)443為(wei)沿摩擦輥43軸向方(fang)向延伸的(de)(de)(de)條形光(guang)源(yuan)(yuan)(yuan)。摩擦輥43的(de)(de)(de)一(yi)側(ce)為(wei)第(di)(di)(di)二傳(chuan)(chuan)(chuan)送(song)(song)槽45,另(ling)一(yi)側(ce)為(wei)第(di)(di)(di)二傳(chuan)(chuan)(chuan)送(song)(song)帶(dai)(dai)46,第(di)(di)(di)二傳(chuan)(chuan)(chuan)送(song)(song)帶(dai)(dai)46的(de)(de)(de)一(yi)側(ce)設有第(di)(di)(di)三(san)(san)(san)剔除裝(zhuang)(zhuang)(zhuang)置(zhi)47,第(di)(di)(di)三(san)(san)(san)剔除裝(zhuang)(zhuang)(zhuang)置(zhi)47包(bao)括與機(ji)器視(shi)覺(jue)(jue)周(zhou)面(mian)檢(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)置(zhi)連(lian)接的(de)(de)(de)第(di)(di)(di)三(san)(san)(san)電(dian)動(dong)推(tui)(tui)桿(gan)471,在(zai)機(ji)器視(shi)覺(jue)(jue)周(zhou)面(mian)檢(jian)(jian)(jian)測(ce)裝(zhuang)(zhuang)(zhuang)置(zhi)檢(jian)(jian)(jian)測(ce)到電(dian)池(chi)殼不(bu)合格(ge)時,第(di)(di)(di)三(san)(san)(san)電(dian)動(dong)推(tui)(tui)桿(gan)471接受信號,將該不(bu)合格(ge)的(de)(de)(de)電(dian)池(chi)殼推(tui)(tui)出第(di)(di)(di)二傳(chuan)(chuan)(chuan)送(song)(song)帶(dai)(dai)46。第(di)(di)(di)二傳(chuan)(chuan)(chuan)送(song)(song)帶(dai)(dai)將檢(jian)(jian)(jian)測(ce)合格(ge)的(de)(de)(de)電(dian)池(chi)殼運送(song)(song)至下一(yi)個工(gong)(gong)位進行處理。
本(ben)發(fa)明的電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)周(zhou)面(mian)檢測(ce)(ce)裝置(zhi)在工作(zuo)時(shi),首先(xian)電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)進(jin)入第(di)(di)二傳送(song)槽(cao)45,沿(yan)著(zhu)第(di)(di)二傳送(song)槽(cao)45底(di)壁下滑,撥(bo)(bo)(bo)(bo)盤(pan)步(bu)進(jin)電(dian)(dian)(dian)(dian)機(ji)49帶(dai)動(dong)(dong)(dong)(dong)給料(liao)撥(bo)(bo)(bo)(bo)輥(gun)41逆時(shi)針周(zhou)期性旋(xuan)轉(zhuan)(zhuan)(zhuan),每(mei)次轉(zhuan)(zhuan)(zhuan)動(dong)(dong)(dong)(dong)角度可以根據(ju)給料(liao)撥(bo)(bo)(bo)(bo)輥(gun)41上的電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)容納槽(cao)411的數量(liang)進(jin)行設定(ding),本(ben)實施(shi)例(li)中電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)容納槽(cao)411的數量(liang)為兩個(ge),給料(liao)撥(bo)(bo)(bo)(bo)輥(gun)41每(mei)次旋(xuan)轉(zhuan)(zhuan)(zhuan)的角度為180度,每(mei)轉(zhuan)(zhuan)(zhuan)動(dong)(dong)(dong)(dong)一(yi)(yi)次即(ji)有(you)(you)一(yi)(yi)個(ge)電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)6從給料(liao)撥(bo)(bo)(bo)(bo)輥(gun)41的一(yi)(yi)側進(jin)入另一(yi)(yi)側,使處(chu)于(yu)(yu)靠近摩(mo)擦輥(gun)的待檢測(ce)(ce)電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)進(jin)入電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)周(zhou)面(mian)檢測(ce)(ce)位(wei)(wei)同(tong)時(shi)推動(dong)(dong)(dong)(dong)處(chu)于(yu)(yu)電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)周(zhou)面(mian)檢測(ce)(ce)位(wei)(wei)的電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)離開電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)周(zhou)面(mian)檢測(ce)(ce)位(wei)(wei),摩(mo)擦輥(gun)步(bu)進(jin)電(dian)(dian)(dian)(dian)機(ji)48帶(dai)動(dong)(dong)(dong)(dong)摩(mo)擦輥(gun)43勻速旋(xuan)轉(zhuan)(zhuan)(zhuan),帶(dai)動(dong)(dong)(dong)(dong)處(chu)于(yu)(yu)電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)周(zhou)面(mian)檢測(ce)(ce)位(wei)(wei)的電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)6旋(xuan)轉(zhuan)(zhuan)(zhuan),在處(chu)于(yu)(yu)電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)周(zhou)面(mian)檢測(ce)(ce)位(wei)(wei)的電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)旋(xuan)轉(zhuan)(zhuan)(zhuan)過程(cheng)中摩(mo)擦輥(gun)工業相機(ji)對電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)周(zhou)面(mian)進(jin)行圖像采(cai)集,采(cai)集的圖像傳輸至計算機(ji)處(chu)理設備(bei)進(jin)行處(chu)理,并判斷電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)的周(zhou)面(mian)是否(fou)有(you)(you)缺陷(xian)(xian),如果(guo)(guo)有(you)(you)缺陷(xian)(xian)則將(jiang)信號(hao)傳送(song)至第(di)(di)三(san)電(dian)(dian)(dian)(dian)動(dong)(dong)(dong)(dong)推桿,啟動(dong)(dong)(dong)(dong)第(di)(di)三(san)電(dian)(dian)(dian)(dian)動(dong)(dong)(dong)(dong)推桿將(jiang)有(you)(you)缺陷(xian)(xian)的電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)推出第(di)(di)二傳送(song)帶(dai),如果(guo)(guo)沒有(you)(you)缺陷(xian)(xian)則通過第(di)(di)二傳送(song)帶(dai)將(jiang)電(dian)(dian)(dian)(dian)池(chi)(chi)殼(ke)(ke)(ke)(ke)(ke)(ke)(ke)運送(song)至下一(yi)(yi)工位(wei)(wei)待處(chu)理。
本發明的電(dian)池殼周面檢測(ce)(ce)裝置采用(yong)流水(shui)線式(shi)檢測(ce)(ce)模式(shi),利用(yong)電(dian)池殼的自身特(te)性(xing),在檢測(ce)(ce)過(guo)(guo)程中(zhong)通過(guo)(guo)利用(yong)電(dian)池殼自身的重力保證第二(er)傳送槽45內電(dian)池殼位置的穩定;通過(guo)(guo)給料撥輥(gun)撥動(dong)電(dian)池殼對處于電(dian)池殼周面檢測(ce)(ce)位的電(dian)池殼進(jin)行自動(dong)更換(huan),結構簡單,不需要專(zhuan)門的搬運裝置。
本(ben)發明的(de)電池(chi)殼表(biao)面(mian)視覺檢測(ce)流水線的(de)具體(ti)實施(shi)(shi)例2,本(ben)實施(shi)(shi)例與(yu)上述實施(shi)(shi)例的(de)區(qu)別僅在于:如圖7所示,電池(chi)殼姿態調(diao)整裝置的(de)校準口(kou)560由相鄰的(de)兩個(ge)緩沖斜板550與(yu)緩沖腔壁圍成,電池(chi)殼出口(kou)5410處采用斜面(mian)引導結構570。
本發明的(de)(de)(de)電(dian)池殼內(nei)底(di)面檢(jian)測裝置(zhi)的(de)(de)(de)具(ju)體實施例,該電(dian)池殼內(nei)底(di)面檢(jian)測裝置(zhi)的(de)(de)(de)結構(gou)與上述(shu)電(dian)池殼表面視覺檢(jian)測流水線的(de)(de)(de)具(ju)體實施例1或(huo)2中所(suo)述(shu)的(de)(de)(de)電(dian)池殼內(nei)底(di)面檢(jian)測裝置(zhi)的(de)(de)(de)結構(gou)相同,不再贅(zhui)述(shu)。
其他(ta)實(shi)施例中,上述電(dian)(dian)池(chi)殼(ke)(ke)外底面(mian)檢(jian)(jian)(jian)測也可以(yi)采用電(dian)(dian)池(chi)殼(ke)(ke)內底面(mian)檢(jian)(jian)(jian)測裝置進(jin)行(xing)檢(jian)(jian)(jian)測,同理,電(dian)(dian)池(chi)殼(ke)(ke)內底面(mian)檢(jian)(jian)(jian)測也可以(yi)采用電(dian)(dian)池(chi)殼(ke)(ke)外底面(mian)檢(jian)(jian)(jian)測裝置進(jin)行(xing)檢(jian)(jian)(jian)測。
其他實施例(li)中(zhong),上述電池殼(ke)姿(zi)態調整裝置的電池殼(ke)出口可以豎向朝下設置直接落在第一傳(chuan)送槽上。
其他實施例中,上述(shu)轉向校正口處的(de)引導(dao)斜面(mian)可以(yi)僅設置一個;上述(shu)緩(huan)沖(chong)斜板的(de)傾斜角度也(ye)可以(yi)不(bu)予(yu)引導(dao)斜面(mian)的(de)傾斜角度相同(tong);上述(shu)緩(huan)沖(chong)斜板的(de)數量可以(yi)根據第一傳送帶(dai)與第一傳送槽(cao)的(de)高度差(cha)確(que)定(ding)。
其他實施例中,上述傳(chuan)送(song)(song)輪可以采用類似(si)上述給料撥(bo)輥(gun)的(de)結(jie)構(gou)傳(chuan)送(song)(song)電(dian)池(chi)殼,此時傳(chuan)送(song)(song)撥(bo)盤設置(zhi)(zhi)在第一傳(chuan)送(song)(song)槽上;上述傳(chuan)送(song)(song)輪上的(de)定位結(jie)構(gou)還可以是沿傳(chuan)送(song)(song)輪軸向間(jian)隔(ge)設置(zhi)(zhi)的(de)兩個C型定位件。
其他(ta)實施例中,在不需要進行(xing)周(zhou)面檢(jian)測(ce)時,電池殼可(ke)以(yi)是橢圓形、方形等其他(ta)形狀。