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節能型乳化瀝青生產裝置的制作方法

文(wen)檔序號:11192733閱讀:805來源:國(guo)知局
節能型乳化瀝青生產裝置的制造方法

本發明涉(she)(she)及瀝青(qing)技術領域,具(ju)體涉(she)(she)及一種(zhong)節能(neng)型乳化瀝青(qing)生產(chan)裝置(zhi)。



背景技術:

目前乳(ru)化(hua)瀝青(qing)生(sheng)產線一般(ban)都為(wei)小型簡易結構,配套水(shui)換(huan)熱冷卻裝置,但隨著交通事業的(de)發展,對(dui)乳(ru)化(hua)瀝青(qing)產品要求也越來越高,同時也對(dui)設備生(sheng)產能力、生(sheng)產效(xiao)率(lv)、資(zi)源利用(yong)上(shang)也提出了(le)新的(de)要求,需要一種(zhong)高效(xiao)、節(jie)能的(de)乳(ru)化(hua)瀝青(qing)生(sheng)產系統。

生(sheng)產乳(ru)(ru)(ru)化(hua)(hua)瀝(li)(li)青(qing)時,首(shou)先將(jiang)瀝(li)(li)青(qing)與一(yi)定(ding)比例的(de)乳(ru)(ru)(ru)化(hua)(hua)劑溶(rong)液(ye)在設定(ding)好的(de)頻(pin)率、溫(wen)(wen)度下同時進(jin)(jin)入(ru)膠體磨中進(jin)(jin)行研(yan)磨,從(cong)而形成乳(ru)(ru)(ru)化(hua)(hua)瀝(li)(li)青(qing)。乳(ru)(ru)(ru)化(hua)(hua)瀝(li)(li)青(qing)通過(guo)換熱(re)冷卻(que)(que)器進(jin)(jin)行降溫(wen)(wen)處(chu)理,降溫(wen)(wen)處(chu)理后直(zhi)接打入(ru)成品(pin)罐(guan)(guan),一(yi)般(ban)成品(pin)的(de)溫(wen)(wen)度須低于70度,才(cai)能保證生(sheng)產出的(de)乳(ru)(ru)(ru)化(hua)(hua)瀝(li)(li)青(qing)不結皮不破乳(ru)(ru)(ru)。如(ru)果(guo)想要提(ti)高生(sheng)產效率,需要增加(jia)進(jin)(jin)入(ru)膠體磨的(de)瀝(li)(li)青(qing)與乳(ru)(ru)(ru)化(hua)(hua)劑溶(rong)液(ye)的(de)量(liang),則(ze)乳(ru)(ru)(ru)化(hua)(hua)瀝(li)(li)青(qing)成品(pin)溫(wen)(wen)度升高,這(zhe)將(jiang)會(hui)使乳(ru)(ru)(ru)化(hua)(hua)瀝(li)(li)青(qing)破乳(ru)(ru)(ru),出現(xian)質量(liang)不合(he)格的(de)現(xian)象。目前解決(jue)這(zhe)個問題(ti)主要是建立配套的(de)大型(xing)(xing)冷卻(que)(que)塔或大型(xing)(xing)冷卻(que)(que)水池,采用(yong)大型(xing)(xing)冷卻(que)(que)系統,則(ze)占用(yong)土(tu)地面,考慮到設備與造(zao)價問題(ti)一(yi)般(ban)會(hui)選擇小型(xing)(xing)水罐(guan)(guan)式循環冷卻(que)(que),但小型(xing)(xing)水罐(guan)(guan)降溫(wen)(wen)幅度小,為了保證生(sheng)產質量(liang)又通常會(hui)將(jiang)換熱(re)后的(de)水大排放掉(diao),浪費大量(liang)水資源。



技術實現要素:

為(wei)了解(jie)決現有(you)瀝(li)青生產(chan)設備(bei)存在的生產(chan)效(xiao)率低、水資源浪費的問(wen)題,本發明提供一種節能型乳化瀝(li)青生產(chan)裝置。

本發明為解決技(ji)術(shu)問(wen)題所采(cai)用的技(ji)術(shu)方案如下:

本發明的節能型乳化(hua)瀝青生(sheng)產裝(zhuang)置,包括:

冷(leng)卻(que)水(shui)罐(guan),其內(nei)部設有縱向(xiang)隔斷,將冷(leng)卻(que)水(shui)罐(guan)內(nei)部分(fen)為(wei)第一水(shui)室和第二水(shui)室;

安裝在第(di)一水室(shi)外部的溫度監測裝置一;

安(an)裝在第(di)二(er)水室外(wai)部(bu)的溫度監測裝置(zhi)二(er);

通過水泵(beng)二(er)、輸送管道和(he)閥門分別(bie)與第二(er)水室(shi)和(he)第二(er)水室(shi)相連(lian)通的(de)皂液(ye)(ye)罐(guan)(guan)一、皂液(ye)(ye)罐(guan)(guan)二(er)和(he)皂液(ye)(ye)罐(guan)(guan)三(san);

與皂(zao)液罐一、皂(zao)液罐二和皂(zao)液罐三通過閥門、輸送管道相連通的乳(ru)化(hua)磨(mo)機;

與乳化磨機通過(guo)輸送管(guan)道(dao)和閥門(men)相連通的瀝青罐;

瀝青罐(guan)、皂(zao)液罐(guan)一、皂(zao)液罐(guan)二和皂(zao)液罐(guan)三中均設置(zhi)有攪(jiao)拌器;

與乳化磨機(ji)通(tong)過(guo)輸(shu)送(song)管(guan)道相(xiang)(xiang)連通(tong)的換熱(re)器,所述換熱(re)器進水(shui)(shui)(shui)(shui)端通(tong)過(guo)水(shui)(shui)(shui)(shui)泵一(yi)(yi)、輸(shu)送(song)管(guan)道和閥門分(fen)別與第一(yi)(yi)水(shui)(shui)(shui)(shui)室(shi)和第二水(shui)(shui)(shui)(shui)室(shi)相(xiang)(xiang)連通(tong),同時(shi)所述換熱(re)器出水(shui)(shui)(shui)(shui)端通(tong)過(guo)輸(shu)送(song)管(guan)道分(fen)別與第一(yi)(yi)水(shui)(shui)(shui)(shui)室(shi)和第二水(shui)(shui)(shui)(shui)室(shi)相(xiang)(xiang)連通(tong);

與換熱器(qi)出水(shui)端通(tong)過輸送管(guan)道(dao)相連通(tong)的成(cheng)品罐。

進一(yi)步的,還(huan)包括設置(zhi)在(zai)成品(pin)罐(guan)內部的成品(pin)罐(guan)冷卻水(shui)(shui)(shui)盤(pan)(pan)管,所述(shu)成品(pin)罐(guan)冷卻水(shui)(shui)(shui)盤(pan)(pan)管通(tong)過輸送管道(dao)和(he)(he)閥門與水(shui)(shui)(shui)泵(beng)一(yi)相(xiang)連通(tong),所述(shu)成品(pin)罐(guan)冷卻水(shui)(shui)(shui)盤(pan)(pan)管通(tong)過輸送管道(dao)與第一(yi)水(shui)(shui)(shui)室(shi)和(he)(he)第二水(shui)(shui)(shui)室(shi)相(xiang)連通(tong)。

進一(yi)步的,所述(shu)皂(zao)液(ye)罐一(yi)、皂(zao)液(ye)罐二和(he)皂(zao)液(ye)罐三均采(cai)用10t立(li)式罐;所述(shu)冷(leng)卻水罐采(cai)用40t臥式罐,冷(leng)卻水罐體(ti)積是皂(zao)液(ye)罐體(ti)積的四倍。

進(jin)一步(bu)的,所述第一水(shui)室(shi)與第二水(shui)室(shi)的體積相同。

本發明的(de)有益(yi)效果(guo)是:

1、本發明針對現有(you)技術存在(zai)的問題(ti),在(zai)不(bu)增加(jia)新(xin)的冷卻(que)裝置的前提下,提高了(le)生產效率。

2、本(ben)發明是將(jiang)在冷卻水(shui)(shui)(shui)罐中使用(yong)后溫度(du)上升的水(shui)(shui)(shui),二次(ci)利用(yong)在生產乳(ru)化(hua)瀝青配液中,增加(jia)乳(ru)化(hua)皂液罐數(shu)量,減(jian)小罐體體積(ji),合理與水(shui)(shui)(shui)罐相匹配,利用(yong)循環式冷卻方(fang)式,不浪費任(ren)何水(shui)(shui)(shui)資源(yuan)。

3、本(ben)發明生產中無需排(pai)放水資(zi)源,減少了水資(zi)源的浪(lang)費,無污染。

4、本(ben)發明利用升(sheng)高溫(wen)度的(de)水來(lai)配制乳化(hua)(hua)瀝(li)青(qing)皂(zao)液,無需(xu)或只需(xu)稍微加熱(re)即可達到生產(chan)乳化(hua)(hua)瀝(li)青(qing)皂(zao)液的(de)溫(wen)度要求,節約了熱(re)量的(de)消耗,進而降低了生產(chan)中的(de)熱(re)量提供的(de)成(cheng)本(ben)。

5、因為(wei)不需要對配制皂液的(de)水進(jin)行加熱(re),只要瀝青達到溫度即可生產,縮短了生產的(de)時間,整體的(de)節約了設備、電、人工的(de)成本。

6、在成品罐內設置水冷管線,進一步調節成品溫度,達到質(zhi)量穩定的(de)目(mu)的(de)。

7、本發明提供(gong)一(yi)種高效節(jie)(jie)能型(xing)乳化(hua)瀝青生產(chan)裝(zhuang)置,功(gong)能多元化(hua),結構簡單,占(zhan)地面積小(xiao),充分利用自身結構達到節(jie)(jie)能的目的。

附圖說明

圖(tu)1為本發明的(de)節能型乳化(hua)瀝青生產裝置的(de)結構示意圖(tu)。

圖中:1、瀝青(qing)罐(guan)(guan)(guan),2、皂(zao)(zao)液罐(guan)(guan)(guan)一,3、皂(zao)(zao)液罐(guan)(guan)(guan)二、4、皂(zao)(zao)液罐(guan)(guan)(guan)三、5、乳化(hua)磨(mo)機,6、輸送管道,7、溫度監測裝置一,8、換熱器(qi),9、水(shui)泵(beng)一,10、溫度監測裝置二,11、冷卻水(shui)罐(guan)(guan)(guan),12、水(shui)泵(beng)二,13、成品罐(guan)(guan)(guan),14、成品罐(guan)(guan)(guan)冷卻水(shui)盤(pan)管,15、閥(fa)門,16、攪拌器(qi)。

具體實施方式

以(yi)下結合(he)附圖對(dui)本發(fa)明(ming)作進一(yi)步詳細說明(ming)。

如(ru)圖1所示,本(ben)發明的節能型乳化(hua)(hua)瀝青(qing)生產裝(zhuang)置,主要包括:瀝青(qing)罐1、皂液(ye)罐一2、皂液(ye)罐二3、皂液(ye)罐三4、乳化(hua)(hua)磨機(ji)5、多根輸送管道(dao)6、溫度監(jian)測裝(zhuang)置一7、換熱(re)器8、水(shui)泵(beng)一9、溫度監(jian)測裝(zhuang)置二10、冷卻水(shui)罐11、水(shui)泵(beng)二12、成品罐13、成品罐冷卻水(shui)盤管14、多個(ge)閥(fa)門(men)15、四個(ge)攪拌器16。

皂(zao)液罐(guan)(guan)(guan)(guan)與冷(leng)卻(que)水罐(guan)(guan)(guan)(guan)11的(de)(de)大小配置:三(san)個皂(zao)液罐(guan)(guan)(guan)(guan)均為(wei)10t立式罐(guan)(guan)(guan)(guan),冷(leng)卻(que)水罐(guan)(guan)(guan)(guan)11為(wei)40t臥式罐(guan)(guan)(guan)(guan),即冷(leng)卻(que)水罐(guan)(guan)(guan)(guan)體積是皂(zao)液罐(guan)(guan)(guan)(guan)體積的(de)(de)四倍。

瀝青罐(guan)1、皂(zao)液(ye)罐(guan)一(yi)2、皂(zao)液(ye)罐(guan)二3、皂(zao)液(ye)罐(guan)三4中分別(bie)設置有一(yi)個攪拌器16。

瀝青罐(guan)1通(tong)過輸(shu)送管(guan)道6與乳化磨(mo)機5相連通(tong)。

皂液(ye)罐一2通過(guo)閥(fa)門15和輸(shu)(shu)送管道(dao)6與乳(ru)(ru)化磨(mo)機5相(xiang)連(lian)通,皂液(ye)罐二(er)3通過(guo)閥(fa)門15和輸(shu)(shu)送管道(dao)6與乳(ru)(ru)化磨(mo)機5相(xiang)連(lian)通,皂液(ye)罐三4通過(guo)閥(fa)門15和輸(shu)(shu)送管道(dao)6與乳(ru)(ru)化磨(mo)機5相(xiang)連(lian)通。

乳(ru)化磨機(ji)5通過輸送管(guan)道6與換(huan)熱器8相連通。

冷(leng)(leng)卻(que)水(shui)罐(guan)11內(nei)設(she)置(zhi)(zhi)(zhi)有(you)(you)縱向隔斷,將冷(leng)(leng)卻(que)水(shui)罐(guan)11一(yi)(yi)分為二(er)(er)(er)(er)即(ji)a、b兩水(shui)室(shi)(shi)(shi)(shi),并分別設(she)置(zhi)(zhi)(zhi)有(you)(you)溫(wen)度(du)監(jian)測裝置(zhi)(zhi)(zhi),即(ji)第(di)一(yi)(yi)水(shui)室(shi)(shi)(shi)(shi)a外部(bu)(bu)設(she)置(zhi)(zhi)(zhi)有(you)(you)溫(wen)度(du)監(jian)測裝置(zhi)(zhi)(zhi)一(yi)(yi)7,第(di)二(er)(er)(er)(er)水(shui)室(shi)(shi)(shi)(shi)b外部(bu)(bu)設(she)置(zhi)(zhi)(zhi)有(you)(you)溫(wen)度(du)監(jian)測裝置(zhi)(zhi)(zhi)二(er)(er)(er)(er)10。生(sheng)產時(shi)(shi)(shi)先使(shi)第(di)一(yi)(yi)水(shui)室(shi)(shi)(shi)(shi)a中(zhong)的(de)(de)(de)(de)冷(leng)(leng)卻(que)水(shui)循環后回(hui)到第(di)一(yi)(yi)水(shui)室(shi)(shi)(shi)(shi)a,通過設(she)置(zhi)(zhi)(zhi)溫(wen)度(du)監(jian)測裝置(zhi)(zhi)(zhi)一(yi)(yi)7,可(ke)(ke)以(yi)隨時(shi)(shi)(shi)查看第(di)一(yi)(yi)水(shui)室(shi)(shi)(shi)(shi)a中(zhong)冷(leng)(leng)卻(que)水(shui)的(de)(de)(de)(de)溫(wen)度(du),溫(wen)度(du)升高后第(di)一(yi)(yi)水(shui)室(shi)(shi)(shi)(shi)a中(zhong)的(de)(de)(de)(de)水(shui)不再(zai)具(ju)有(you)(you)有(you)(you)冷(leng)(leng)卻(que)功能,選擇第(di)二(er)(er)(er)(er)水(shui)室(shi)(shi)(shi)(shi)b中(zhong)的(de)(de)(de)(de)水(shui)時(shi)(shi)(shi)進行冷(leng)(leng)卻(que),同時(shi)(shi)(shi)通過設(she)置(zhi)(zhi)(zhi)溫(wen)度(du)監(jian)測裝置(zhi)(zhi)(zhi)二(er)(er)(er)(er)10,可(ke)(ke)以(yi)隨時(shi)(shi)(shi)查看第(di)二(er)(er)(er)(er)水(shui)室(shi)(shi)(shi)(shi)b中(zhong)冷(leng)(leng)卻(que)水(shui)的(de)(de)(de)(de)溫(wen)度(du),可(ke)(ke)將第(di)一(yi)(yi)水(shui)室(shi)(shi)(shi)(shi)a中(zhong)的(de)(de)(de)(de)水(shui)泵入到乳(ru)化瀝青(qing)皂液罐(guan)用(yong)來配制乳(ru)液,達到水(shui)資源循環利(li)用(yong)的(de)(de)(de)(de)目的(de)(de)(de)(de)。第(di)一(yi)(yi)水(shui)室(shi)(shi)(shi)(shi)a放空(kong)后補(bu)充新水(shui)即(ji)可(ke)(ke)。針(zhen)對生(sheng)產的(de)(de)(de)(de)不同品種乳(ru)化瀝青(qing)產品,需降溫(wen)幅度(du)大的(de)(de)(de)(de),可(ke)(ke)同時(shi)(shi)(shi)使(shi)用(yong)第(di)一(yi)(yi)水(shui)室(shi)(shi)(shi)(shi)a、第(di)二(er)(er)(er)(er)水(shui)室(shi)(shi)(shi)(shi)b,以(yi)增大冷(leng)(leng)卻(que)效果。

皂(zao)液罐一2通(tong)(tong)(tong)過閥(fa)(fa)門15和輸(shu)送管道6與(yu)水泵二12相連(lian)通(tong)(tong)(tong),皂(zao)液罐二3通(tong)(tong)(tong)過閥(fa)(fa)門15和輸(shu)送管道6與(yu)水泵二12相連(lian)通(tong)(tong)(tong),皂(zao)液罐三4通(tong)(tong)(tong)過閥(fa)(fa)門15和輸(shu)送管道6與(yu)水泵二12相連(lian)通(tong)(tong)(tong)。

水(shui)(shui)(shui)泵(beng)二(er)12通(tong)(tong)過(guo)(guo)輸(shu)送(song)管道(dao)(dao)6與(yu)(yu)冷(leng)卻(que)水(shui)(shui)(shui)罐11中的(de)(de)第(di)一水(shui)(shui)(shui)室a相(xiang)連通(tong)(tong),同時水(shui)(shui)(shui)泵(beng)二(er)12通(tong)(tong)過(guo)(guo)輸(shu)送(song)管道(dao)(dao)6與(yu)(yu)冷(leng)卻(que)水(shui)(shui)(shui)罐11中的(de)(de)第(di)二(er)水(shui)(shui)(shui)室b也相(xiang)連通(tong)(tong)。冷(leng)卻(que)水(shui)(shui)(shui)罐11中的(de)(de)第(di)一水(shui)(shui)(shui)室a通(tong)(tong)過(guo)(guo)閥(fa)門(men)(men)15和輸(shu)送(song)管道(dao)(dao)6與(yu)(yu)水(shui)(shui)(shui)泵(beng)一9相(xiang)連通(tong)(tong),冷(leng)卻(que)水(shui)(shui)(shui)罐11中的(de)(de)第(di)二(er)水(shui)(shui)(shui)室b通(tong)(tong)過(guo)(guo)閥(fa)門(men)(men)15和輸(shu)送(song)管道(dao)(dao)6也與(yu)(yu)水(shui)(shui)(shui)泵(beng)一9相(xiang)連通(tong)(tong)。水(shui)(shui)(shui)泵(beng)一9通(tong)(tong)過(guo)(guo)閥(fa)門(men)(men)15和輸(shu)送(song)管道(dao)(dao)6分別(bie)與(yu)(yu)換熱器8的(de)(de)進(jin)水(shui)(shui)(shui)端和成品罐13相(xiang)連通(tong)(tong),換熱器8出(chu)水(shui)(shui)(shui)端直接通(tong)(tong)過(guo)(guo)輸(shu)送(song)管道(dao)(dao)6分別(bie)與(yu)(yu)冷(leng)卻(que)水(shui)(shui)(shui)罐11中的(de)(de)第(di)一水(shui)(shui)(shui)室a、第(di)二(er)水(shui)(shui)(shui)室b以及成品罐13相(xiang)連通(tong)(tong)。

在成(cheng)品罐(guan)13內部的(de)底部設(she)置有成(cheng)品罐(guan)冷(leng)(leng)卻(que)(que)(que)水(shui)(shui)盤(pan)管(guan)14,水(shui)(shui)泵一(yi)9通(tong)過輸送(song)管(guan)道6與成(cheng)品罐(guan)冷(leng)(leng)卻(que)(que)(que)水(shui)(shui)盤(pan)管(guan)14進水(shui)(shui)端(duan)相(xiang)連(lian)通(tong),同時,成(cheng)品罐(guan)冷(leng)(leng)卻(que)(que)(que)水(shui)(shui)盤(pan)管(guan)14出水(shui)(shui)端(duan)分(fen)別(bie)與第一(yi)水(shui)(shui)室(shi)a、第二水(shui)(shui)室(shi)b相(xiang)連(lian)通(tong)。生產結(jie)束后若成(cheng)品罐(guan)13的(de)溫(wen)(wen)度仍需(xu)要調整,則通(tong)過水(shui)(shui)泵一(yi)9將冷(leng)(leng)卻(que)(que)(que)水(shui)(shui)罐(guan)11中的(de)第一(yi)水(shui)(shui)室(shi)a中的(de)冷(leng)(leng)卻(que)(que)(que)水(shui)(shui)泵入到成(cheng)品罐(guan)冷(leng)(leng)卻(que)(que)(que)水(shui)(shui)盤(pan)管(guan)14中,達到降溫(wen)(wen)的(de)目。

生產前(qian),按生產工(gong)藝配制(zhi)好(hao)皂(zao)(zao)液(ye)(ye)(ye)罐(guan)(guan)(guan)一(yi)2、皂(zao)(zao)液(ye)(ye)(ye)罐(guan)(guan)(guan)二3兩罐(guan)(guan)(guan)中(zhong)(zhong)(zhong)的(de)(de)水(shui)(shui)(shui)乳(ru)(ru)皂(zao)(zao)液(ye)(ye)(ye),(皂(zao)(zao)液(ye)(ye)(ye)罐(guan)(guan)(guan)三4暫不(bu)需(xu)配制(zhi)),同時(shi)配制(zhi)好(hao)瀝(li)(li)青(qing)(qing)(qing)罐(guan)(guan)(guan)1中(zhong)(zhong)(zhong)所需(xu)的(de)(de)不(bu)同型(xing)號(hao)種類瀝(li)(li)青(qing)(qing)(qing)比(bi)例,采用(yong)(yong)攪(jiao)(jiao)拌器(qi)(qi)16攪(jiao)(jiao)拌均(jun)勻后即(ji)可開始生產。采用(yong)(yong)電加(jia)熱(re)(re)或導熱(re)(re)油加(jia)溫方式將皂(zao)(zao)液(ye)(ye)(ye)罐(guan)(guan)(guan)一(yi)2、皂(zao)(zao)液(ye)(ye)(ye)罐(guan)(guan)(guan)二3、瀝(li)(li)青(qing)(qing)(qing)罐(guan)(guan)(guan)1升溫至所需(xu)溫度,一(yi)般(ban)水(shui)(shui)(shui)乳(ru)(ru)皂(zao)(zao)液(ye)(ye)(ye)待測(ce)溫度通常為55~65℃,根據不(bu)同型(xing)號(hao)種類瀝(li)(li)青(qing)(qing)(qing),其溫度范圍一(yi)般(ban)為125~175℃,設定好(hao)輸(shu)出頻率,啟動(dong)水(shui)(shui)(shui)泵一(yi)9,開啟閥門15,將冷卻(que)水(shui)(shui)(shui)罐(guan)(guan)(guan)11中(zhong)(zhong)(zhong)的(de)(de)冷卻(que)水(shui)(shui)(shui)從第(di)(di)一(yi)水(shui)(shui)(shui)室a送(song)入到(dao)換(huan)熱(re)(re)器(qi)(qi)8中(zhong)(zhong)(zhong),在(zai)通過換(huan)熱(re)(re)器(qi)(qi)8回到(dao)第(di)(di)一(yi)水(shui)(shui)(shui)室a中(zhong)(zhong)(zhong),持(chi)續保持(chi)循環狀態。啟動(dong)瀝(li)(li)青(qing)(qing)(qing)罐(guan)(guan)(guan)1、皂(zao)(zao)液(ye)(ye)(ye)罐(guan)(guan)(guan)一(yi)2和冷卻(que)水(shui)(shui)(shui)罐(guan)(guan)(guan)11中(zhong)(zhong)(zhong)的(de)(de)第(di)(di)一(yi)水(shui)(shui)(shui)室a,瀝(li)(li)青(qing)(qing)(qing)罐(guan)(guan)(guan)1中(zhong)(zhong)(zhong)的(de)(de)瀝(li)(li)青(qing)(qing)(qing)通過輸(shu)送(song)管(guan)道(dao)6進(jin)(jin)入到(dao)乳(ru)(ru)化(hua)磨機5中(zhong)(zhong)(zhong),同時(shi),皂(zao)(zao)液(ye)(ye)(ye)罐(guan)(guan)(guan)一(yi)2中(zhong)(zhong)(zhong)的(de)(de)水(shui)(shui)(shui)乳(ru)(ru)皂(zao)(zao)液(ye)(ye)(ye)也通過輸(shu)送(song)管(guan)道(dao)6進(jin)(jin)入到(dao)乳(ru)(ru)化(hua)磨機5中(zhong)(zhong)(zhong),乳(ru)(ru)化(hua)后的(de)(de)乳(ru)(ru)化(hua)瀝(li)(li)青(qing)(qing)(qing)成(cheng)(cheng)品(pin)經過換(huan)熱(re)(re)器(qi)(qi)8的(de)(de)冷卻(que)作用(yong)(yong)后送(song)入成(cheng)(cheng)品(pin)罐(guan)(guan)(guan)13中(zhong)(zhong)(zhong)。若需(xu)要進(jin)(jin)一(yi)步降溫可打開成(cheng)(cheng)品(pin)罐(guan)(guan)(guan)冷卻(que)水(shui)(shui)(shui)盤管(guan)14的(de)(de)管(guan)線閥門,對成(cheng)(cheng)品(pin)罐(guan)(guan)(guan)13的(de)(de)溫度進(jin)(jin)行調節,冷卻(que)后的(de)(de)水(shui)(shui)(shui)同樣流(liu)回第(di)(di)一(yi)水(shui)(shui)(shui)室a。

生(sheng)產過程中(zhong)皂(zao)(zao)液(ye)(ye)罐(guan)一(yi)2、皂(zao)(zao)液(ye)(ye)罐(guan)二(er)(er)3、皂(zao)(zao)液(ye)(ye)罐(guan)三4依次使用(yong)(yong),當皂(zao)(zao)液(ye)(ye)罐(guan)一(yi)2使用(yong)(yong)完畢(bi),開啟皂(zao)(zao)液(ye)(ye)罐(guan)二(er)(er)3。此(ci)時觀察(cha)第(di)一(yi)水(shui)(shui)(shui)(shui)(shui)室a外部(bu)的溫度(du)監測裝置一(yi)7,因第(di)一(yi)水(shui)(shui)(shui)(shui)(shui)室a中(zhong)的水(shui)(shui)(shui)(shui)(shui)循環(huan)使用(yong)(yong)此(ci)時溫度(du)已經上升或(huo)大于(yu)50℃,根據情況已經不再適合作為(wei)(wei)(wei)冷卻水(shui)(shui)(shui)(shui)(shui),切(qie)換為(wei)(wei)(wei)第(di)二(er)(er)水(shui)(shui)(shui)(shui)(shui)室b進(jin)行冷卻供水(shui)(shui)(shui)(shui)(shui),將第(di)一(yi)水(shui)(shui)(shui)(shui)(shui)室a中(zhong)的水(shui)(shui)(shui)(shui)(shui)泵(beng)入到皂(zao)(zao)液(ye)(ye)罐(guan)三4中(zhong)用(yong)(yong)于(yu)配制下一(yi)批次水(shui)(shui)(shui)(shui)(shui)乳皂(zao)(zao)液(ye)(ye),然后補加新水(shui)(shui)(shui)(shui)(shui)到第(di)一(yi)水(shui)(shui)(shui)(shui)(shui)室a中(zhong)備用(yong)(yong),當第(di)二(er)(er)水(shui)(shui)(shui)(shui)(shui)室b中(zhong)溫度(du)升高不再適合作為(wei)(wei)(wei)冷卻水(shui)(shui)(shui)(shui)(shui)時,切(qie)換成第(di)一(yi)水(shui)(shui)(shui)(shui)(shui)室a用(yong)(yong)水(shui)(shui)(shui)(shui)(shui),將第(di)二(er)(er)水(shui)(shui)(shui)(shui)(shui)室b中(zhong)水(shui)(shui)(shui)(shui)(shui)泵(beng)送至皂(zao)(zao)液(ye)(ye)罐(guan)一(yi)2中(zhong)用(yong)(yong)于(yu)配制乳液(ye)(ye)。整(zheng)個生(sheng)產過程根據情況依次循環(huan)利用(yong)(yong)。

以(yi)此類(lei)推,冷卻水(shui)罐11中(zhong)的水(shui)可以(yi)循環利用(yong),生產(chan)過程(cheng)中(zhong)不(bu)產(chan)生任何廢水(shui),提高了乳化(hua)瀝(li)青生產(chan)效率(lv),縮短(duan)了等待的時間。

以上所述僅是本發明的優選實施方式,應(ying)當指出(chu),對(dui)于本技(ji)術(shu)領(ling)域(yu)的普通(tong)技(ji)術(shu)人員來說,在不脫離本發明原理的前提下,還可以做出(chu)若干(gan)改進(jin)和潤飾(shi)(shi),這(zhe)些改進(jin)和潤飾(shi)(shi)也應(ying)視為本發明的保護(hu)范圍。

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