本發(fa)明(ming)涉及(ji)鋼(gang)材切割(ge)設(she)備技術(shu)領(ling)域(yu)，尤其(qi)涉及(ji)一(yi)種(zhong)遠程(cheng)監(jian)控鋼(gang)板切割(ge)設(she)備及(ji)其(qi)鋼(gang)板切割(ge)工藝(yi)。

背景技術：

通過(guo)調(diao)研(yan)，目(mu)前市(shi)場上(shang)所述使用(yong)的數控(kong)(kong)自動(dong)切割(ge)(ge)機(ji)，絕大部分(fen)可以通過(guo)cad編程(cheng)(cheng)轉(zhuan)換為數控(kong)(kong)程(cheng)(cheng)序進行自動(dong)切割(ge)(ge)，但該(gai)切割(ge)(ge)機(ji)需(xu)要(yao)專人(ren)操作，其上(shang)料、出料，以及切割(ge)(ge)完一(yi)個行程(cheng)(cheng)后需(xu)要(yao)人(ren)工(gong)挪動(dong)切割(ge)(ge)機(ji)，至少(shao)需(xu)要(yao)2人(ren)操作，未能達(da)到減(jian)人(ren)提(ti)效(xiao)的目(mu)的。現(xian)(xian)階段，考慮到我(wo)廠加工(gong)件(jian)的實際情況，發明了一(yi)種(zhong)專門(men)針對上(shang)述情況的遠程(cheng)(cheng)監(jian)控(kong)(kong)鋼(gang)板切割(ge)(ge)系統(tong)，利用(yong)該(gai)系統(tong)實現(xian)(xian)了全自動(dong)切割(ge)(ge)，同時利用(yong)遠程(cheng)(cheng)無線攝像頭監(jian)控(kong)(kong)配合(he)wlan數據傳(chuan)輸(shu)實現(xian)(xian)了無人(ren)操作全自動(dong)工(gong)作，每項(xiang)切割(ge)(ge)工(gong)作至少(shao)減(jian)少(shao)人(ren)工(gong)2人(ren)，尤其是針對切割(ge)(ge)數量較少(shao)、切割(ge)(ge)精度(du)較高的工(gong)件(jian)，自動(dong)上(shang)板極(ji)大程(cheng)(cheng)度(du)節約了人(ren)工(gong)。

技術實現要素：

本發明的目的在(zai)于，克服現有(you)技術的不足之處，提(ti)供一種遠程監控鋼(gang)板(ban)(ban)切(qie)割(ge)設(she)(she)備及其(qi)鋼(gang)板(ban)(ban)切(qie)割(ge)工藝，其(qi)設(she)(she)計合理，可以實現無人操(cao)作全自動(dong)切(qie)割(ge)，節約人工，生產(chan)效(xiao)(xiao)率高，能有(you)效(xiao)(xiao)提(ti)高小批量多規格鋼(gang)材的切(qie)割(ge)效(xiao)(xiao)率，降低生產(chan)成本，提(ti)升(sheng)經濟(ji)效(xiao)(xiao)益。

本發明所(suo)(suo)(suo)述的(de)(de)一種遠程監(jian)控(kong)(kong)(kong)鋼板切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)設(she)(she)備，包括(kuo)有(you)(you)(you)切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)單(dan)元(yuan)、上料單(dan)元(yuan)、遠程監(jian)控(kong)(kong)(kong)單(dan)元(yuan)和(he)控(kong)(kong)(kong)制單(dan)元(yuan)，所(suo)(suo)(suo)述切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)單(dan)元(yuan)包括(kuo)機(ji)架(jia)(jia)、懸(xuan)(xuan)(xuan)臂(bei)(bei)式數控(kong)(kong)(kong)切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)機(ji)、軌道(dao)(dao)和(he)導(dao)料輪(lun)，所(suo)(suo)(suo)述機(ji)架(jia)(jia)為框架(jia)(jia)式金屬支撐架(jia)(jia)，機(ji)架(jia)(jia)上固定(ding)設(she)(she)置(zhi)(zhi)有(you)(you)(you)軌道(dao)(dao)，軌道(dao)(dao)上設(she)(she)置(zhi)(zhi)有(you)(you)(you)以(yi)行走電機(ji)和(he)行走鏈輪(lun)驅動(dong)的(de)(de)切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)行走部(bu)(bu)，所(suo)(suo)(suo)述切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)行走部(bu)(bu)上設(she)(she)置(zhi)(zhi)有(you)(you)(you)縱(zong)向滑道(dao)(dao)，縱(zong)向滑道(dao)(dao)上設(she)(she)置(zhi)(zhi)有(you)(you)(you)懸(xuan)(xuan)(xuan)臂(bei)(bei)式數控(kong)(kong)(kong)切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)機(ji)，所(suo)(suo)(suo)述懸(xuan)(xuan)(xuan)臂(bei)(bei)式數控(kong)(kong)(kong)切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)機(ji)包括(kuo)設(she)(she)置(zhi)(zhi)于縱(zong)向滑道(dao)(dao)上的(de)(de)懸(xuan)(xuan)(xuan)臂(bei)(bei)，懸(xuan)(xuan)(xuan)臂(bei)(bei)的(de)(de)前端設(she)(she)置(zhi)(zhi)有(you)(you)(you)可調切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)槍，可調切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)槍上設(she)(she)置(zhi)(zhi)有(you)(you)(you)切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)集(ji)(ji)控(kong)(kong)(kong)部(bu)(bu)，切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)集(ji)(ji)控(kong)(kong)(kong)部(bu)(bu)連接設(she)(she)置(zhi)(zhi)有(you)(you)(you)切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)高(gao)度定(ding)位(wei)器(qi)，在切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)高(gao)度定(ding)位(wei)器(qi)的(de)(de)一側設(she)(she)置(zhi)(zhi)有(you)(you)(you)切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)咀和(he)自動(dong)點火器(qi)，所(suo)(suo)(suo)述軌道(dao)(dao)下(xia)面(mian)(mian)的(de)(de)機(ji)架(jia)(jia)上設(she)(she)置(zhi)(zhi)有(you)(you)(you)若(ruo)(ruo)干導(dao)料輪(lun)，導(dao)料輪(lun)的(de)(de)下(xia)面(mian)(mian)設(she)(she)置(zhi)(zhi)有(you)(you)(you)若(ruo)(ruo)干頂板油(you)缸i，在軌道(dao)(dao)的(de)(de)下(xia)面(mian)(mian)設(she)(she)置(zhi)(zhi)有(you)(you)(you)通過牽(qian)引(yin)減速電機(ji)和(he)螺紋絲杠控(kong)(kong)(kong)制的(de)(de)與(yu)切(qie)(qie)(qie)(qie)割(ge)(ge)(ge)行走部(bu)(bu)同步運行的(de)(de)出料小車。

本發明(ming)所述的(de)(de)(de)一種遠(yuan)(yuan)程(cheng)(cheng)監控(kong)(kong)(kong)(kong)(kong)鋼(gang)板(ban)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)設備的(de)(de)(de)鋼(gang)板(ban)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)工(gong)藝(yi)，操作人員(yuan)預先在(zai)遠(yuan)(yuan)程(cheng)(cheng)電腦(nao)上(shang)繪制(zhi)(zhi)(zhi)(zhi)工(gong)件的(de)(de)(de)cad圖紙，通(tong)(tong)過(guo)系統軟件轉(zhuan)換為相(xiang)應(ying)的(de)(de)(de)機(ji)(ji)器(qi)(qi)語(yu)(yu)(yu)言，機(ji)(ji)器(qi)(qi)語(yu)(yu)(yu)言通(tong)(tong)過(guo)遠(yuan)(yuan)程(cheng)(cheng)電腦(nao)的(de)(de)(de)信(xin)(xin)號(hao)發生(sheng)器(qi)(qi)通(tong)(tong)過(guo)wlan將(jiang)(jiang)機(ji)(ji)器(qi)(qi)語(yu)(yu)(yu)言傳輸(shu)到現(xian)(xian)場自(zi)動(dong)(dong)(dong)(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)箱(xiang)上(shang)的(de)(de)(de)信(xin)(xin)號(hao)接(jie)收器(qi)(qi)上(shang)，信(xin)(xin)號(hao)接(jie)收器(qi)(qi)通(tong)(tong)過(guo)將(jiang)(jiang)機(ji)(ji)器(qi)(qi)語(yu)(yu)(yu)言信(xin)(xin)號(hao)放(fang)大，將(jiang)(jiang)指(zhi)令(ling)傳輸(shu)到微(wei)電腦(nao)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)器(qi)(qi)，微(wei)電腦(nao)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)器(qi)(qi)通(tong)(tong)過(guo)相(xiang)應(ying)結構(gou)接(jie)口將(jiang)(jiang)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)指(zhi)令(ling)傳輸(shu)到plc中(zhong)，在(zai)plc的(de)(de)(de)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)下(xia)，液(ye)壓站(zhan)啟(qi)動(dong)(dong)(dong)(dong)(dong)(dong)，壓力通(tong)(tong)過(guo)電磁液(ye)壓閥(fa)和(he)自(zi)動(dong)(dong)(dong)(dong)(dong)(dong)配液(ye)閥(fa)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)頂(ding)板(ban)油(you)缸i和(he)頂(ding)板(ban)油(you)缸ii動(dong)(dong)(dong)(dong)(dong)(dong)作，根據(ju)(ju)不同(tong)厚度的(de)(de)(de)板(ban)材(cai)伸出相(xiang)應(ying)的(de)(de)(de)距離，但(dan)確保(bao)伸出的(de)(de)(de)距離與(yu)(yu)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)單(dan)元機(ji)(ji)架上(shang)的(de)(de)(de)導料(liao)(liao)輪(lun)(lun)上(shang)平面水平，此時自(zi)動(dong)(dong)(dong)(dong)(dong)(dong)配液(ye)閥(fa)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)送料(liao)(liao)油(you)缸動(dong)(dong)(dong)(dong)(dong)(dong)作，送料(liao)(liao)油(you)缸動(dong)(dong)(dong)(dong)(dong)(dong)作帶動(dong)(dong)(dong)(dong)(dong)(dong)鋼(gang)板(ban)沿(yan)(yan)著給料(liao)(liao)支軸(zhou)滑動(dong)(dong)(dong)(dong)(dong)(dong)到切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)單(dan)元的(de)(de)(de)支架內部(bu)(bu)的(de)(de)(de)導料(liao)(liao)輪(lun)(lun)上(shang)，自(zi)動(dong)(dong)(dong)(dong)(dong)(dong)定(ding)(ding)(ding)位(wei)，此時plc接(jie)受到反饋(kui)(kui)信(xin)(xin)號(hao)后，將(jiang)(jiang)信(xin)(xin)號(hao)傳輸(shu)到微(wei)電腦(nao)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)器(qi)(qi)中(zhong)，微(wei)電腦(nao)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)器(qi)(qi)發出切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)單(dan)元控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)信(xin)(xin)號(hao)，切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)單(dan)元首先選定(ding)(ding)(ding)當(dang)前位(wei)置為零點啟(qi)動(dong)(dong)(dong)(dong)(dong)(dong)位(wei)置，控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)可(ke)調切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)槍上(shang)下(xia)運動(dong)(dong)(dong)(dong)(dong)(dong)，通(tong)(tong)過(guo)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)高度定(ding)(ding)(ding)位(wei)器(qi)(qi)自(zi)動(dong)(dong)(dong)(dong)(dong)(dong)定(ding)(ding)(ding)位(wei)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)咀與(yu)(yu)工(gong)件最優的(de)(de)(de)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)距離后，自(zi)動(dong)(dong)(dong)(dong)(dong)(dong)定(ding)(ding)(ding)位(wei)傳感器(qi)(qi)反饋(kui)(kui)信(xin)(xin)號(hao)給切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)集控(kong)(kong)(kong)(kong)(kong)，切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)集控(kong)(kong)(kong)(kong)(kong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)自(zi)動(dong)(dong)(dong)(dong)(dong)(dong)點火器(qi)(qi)進行(xing)操作點火開關引火，引火后根據(ju)(ju)板(ban)材(cai)厚度和(he)現(xian)(xian)場的(de)(de)(de)實(shi)際情況(kuang)選定(ding)(ding)(ding)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)焰的(de)(de)(de)不同(tong)類型，經加熱、吹(chui)孔后，懸(xuan)臂(bei)式數(shu)控(kong)(kong)(kong)(kong)(kong)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)機(ji)(ji)按照(zhao)自(zi)動(dong)(dong)(dong)(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)箱(xiang)傳輸(shu)的(de)(de)(de)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)機(ji)(ji)器(qi)(qi)語(yu)(yu)(yu)言進行(xing)自(zi)動(dong)(dong)(dong)(dong)(dong)(dong)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)，待懸(xuan)臂(bei)式數(shu)控(kong)(kong)(kong)(kong)(kong)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)機(ji)(ji)完(wan)成(cheng)一個(ge)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)臂(bei)的(de)(de)(de)行(xing)程(cheng)(cheng)后，切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)行(xing)走部(bu)(bu)在(zai)行(xing)走電機(ji)(ji)和(he)驅動(dong)(dong)(dong)(dong)(dong)(dong)鏈輪(lun)(lun)同(tong)步(bu)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)帶動(dong)(dong)(dong)(dong)(dong)(dong)下(xia)自(zi)動(dong)(dong)(dong)(dong)(dong)(dong)沿(yan)(yan)著行(xing)走軌道運行(xing)一個(ge)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)臂(bei)行(xing)程(cheng)(cheng)，進行(xing)下(xia)一步(bu)的(de)(de)(de)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)；出料(liao)(liao)小車與(yu)(yu)懸(xuan)臂(bei)式數(shu)控(kong)(kong)(kong)(kong)(kong)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)機(ji)(ji)同(tong)步(bu)運行(xing)，將(jiang)(jiang)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)掉(diao)落鋼(gang)料(liao)(liao)和(he)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)熔渣全部(bu)(bu)裝乘，切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)完(wan)畢(bi)后通(tong)(tong)過(guo)出螺(luo)紋(wen)絲杠將(jiang)(jiang)出料(liao)(liao)小車拉出，實(shi)現(xian)(xian)自(zi)動(dong)(dong)(dong)(dong)(dong)(dong)出料(liao)(liao)。

本發明所述的(de)一種遠程監控鋼(gang)(gang)板切(qie)(qie)割(ge)設備及其鋼(gang)(gang)板切(qie)(qie)割(ge)工(gong)藝(yi)，其設計(ji)合理，可以實現無人(ren)操(cao)作全(quan)自動(dong)切(qie)(qie)割(ge)，節約人(ren)工(gong)，生產效(xiao)(xiao)(xiao)率高(gao)，能有效(xiao)(xiao)(xiao)提(ti)(ti)高(gao)小批量多規格鋼(gang)(gang)材(cai)的(de)切(qie)(qie)割(ge)效(xiao)(xiao)(xiao)率，降低生產成本，提(ti)(ti)升經(jing)濟(ji)效(xiao)(xiao)(xiao)益。

附圖說明

附圖1是(shi)發(fa)明所述的一種(zhong)遠程監控(kong)鋼(gang)板切割設備及其(qi)鋼(gang)板切割工藝的結構示意圖。

附(fu)圖2是本發(fa)明所(suo)述的一種遠程監控鋼(gang)板切(qie)割設(she)備切(qie)割咀的局部放大圖。

附圖3是本發明所(suo)述的(de)一(yi)種遠程監控鋼(gang)板切(qie)割(ge)設備切(qie)割(ge)行走(zou)部的(de)局部放(fang)大圖。

1—懸臂(bei)式數控(kong)切(qie)(qie)割(ge)機2—凹(ao)槽式車(che)(che)輪(lun)(lun)(lun)3—可調切(qie)(qie)割(ge)槍4—切(qie)(qie)割(ge)機空5—切(qie)(qie)割(ge)咀(ju)6—自動(dong)(dong)點(dian)火器(qi)7—導料(liao)(liao)輪(lun)(lun)(lun)8—切(qie)(qie)割(ge)高度定位器(qi)9—控(kong)制電(dian)纜10—信號接收器(qi)11—自動(dong)(dong)控(kong)制箱12—軌(gui)道(dao)(dao)13—機架(jia)14—頂板油缸(gang)ii15—調料(liao)(liao)架(jia)16—給料(liao)(liao)之軸17—液壓(ya)站18—自動(dong)(dong)配液閥(fa)19—液壓(ya)膠管20—送料(liao)(liao)油缸(gang)21—攝像頭22—行走(zou)電(dian)機23—驅(qu)動(dong)(dong)鏈(lian)輪(lun)(lun)(lun)24—行走(zou)鏈(lian)條25—出料(liao)(liao)小車(che)(che)26—牽引減速(su)電(dian)機27—螺(luo)紋絲杠28—懸臂(bei)29—縱向滑道(dao)(dao)30—車(che)(che)架(jia)31—從動(dong)(dong)鏈(lian)輪(lun)(lun)(lun)32—頂板油缸(gang)i33—電(dian)磁液壓(ya)閥(fa)。

具體實施方式

現參照(zhao)附(fu)圖(tu)(tu)(tu)1、附(fu)圖(tu)(tu)(tu)2和(he)附(fu)圖(tu)(tu)(tu)3，結合具體實施(shi)例，說(shuo)明如下(xia)：本發(fa)明所(suo)述(shu)(shu)(shu)(shu)的(de)(de)(de)(de)(de)一(yi)(yi)種遠(yuan)程(cheng)監(jian)控(kong)(kong)鋼板(ban)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)設(she)(she)(she)(she)備，包(bao)(bao)括有(you)(you)(you)(you)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)、上(shang)料(liao)(liao)單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)、遠(yuan)程(cheng)監(jian)控(kong)(kong)單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)和(he)控(kong)(kong)制單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)，所(suo)述(shu)(shu)(shu)(shu)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)包(bao)(bao)括機(ji)(ji)(ji)架(jia)(jia)13、懸(xuan)(xuan)臂(bei)式數(shu)控(kong)(kong)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)機(ji)(ji)(ji)1、軌(gui)(gui)道(dao)(dao)(dao)12和(he)導(dao)(dao)料(liao)(liao)輪(lun)7，所(suo)述(shu)(shu)(shu)(shu)機(ji)(ji)(ji)架(jia)(jia)13為框架(jia)(jia)式金屬支(zhi)(zhi)撐(cheng)架(jia)(jia)，機(ji)(ji)(ji)架(jia)(jia)13上(shang)固定(ding)(ding)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)軌(gui)(gui)道(dao)(dao)(dao)12，軌(gui)(gui)道(dao)(dao)(dao)12上(shang)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)以行(xing)(xing)走(zou)電(dian)機(ji)(ji)(ji)22和(he)行(xing)(xing)走(zou)鏈(lian)輪(lun)23驅動(dong)(dong)的(de)(de)(de)(de)(de)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)行(xing)(xing)走(zou)部(bu)，所(suo)述(shu)(shu)(shu)(shu)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)行(xing)(xing)走(zou)部(bu)上(shang)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)縱向(xiang)(xiang)滑道(dao)(dao)(dao)29，縱向(xiang)(xiang)滑道(dao)(dao)(dao)29上(shang)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)懸(xuan)(xuan)臂(bei)式數(shu)控(kong)(kong)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)機(ji)(ji)(ji)1，所(suo)述(shu)(shu)(shu)(shu)懸(xuan)(xuan)臂(bei)式數(shu)控(kong)(kong)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)機(ji)(ji)(ji)1包(bao)(bao)括設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)于縱向(xiang)(xiang)滑道(dao)(dao)(dao)上(shang)的(de)(de)(de)(de)(de)懸(xuan)(xuan)臂(bei)28，懸(xuan)(xuan)臂(bei)28的(de)(de)(de)(de)(de)前端設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)可調(diao)(diao)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)槍3，可調(diao)(diao)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)槍3上(shang)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)集控(kong)(kong)部(bu)，切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)集控(kong)(kong)部(bu)連(lian)(lian)接(jie)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)高度定(ding)(ding)位(wei)器(qi)8，在切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)高度定(ding)(ding)位(wei)器(qi)8的(de)(de)(de)(de)(de)一(yi)(yi)側設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)咀5和(he)自(zi)動(dong)(dong)點火器(qi)6，所(suo)述(shu)(shu)(shu)(shu)軌(gui)(gui)道(dao)(dao)(dao)12下(xia)面(mian)的(de)(de)(de)(de)(de)機(ji)(ji)(ji)架(jia)(jia)13上(shang)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)若干導(dao)(dao)料(liao)(liao)輪(lun)7，導(dao)(dao)料(liao)(liao)輪(lun)7的(de)(de)(de)(de)(de)下(xia)面(mian)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)若干頂(ding)(ding)板(ban)油缸i32，在軌(gui)(gui)道(dao)(dao)(dao)12的(de)(de)(de)(de)(de)下(xia)面(mian)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)通(tong)(tong)(tong)過(guo)牽引減速電(dian)機(ji)(ji)(ji)26和(he)螺紋絲杠27控(kong)(kong)制的(de)(de)(de)(de)(de)與切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)行(xing)(xing)走(zou)部(bu)同步運行(xing)(xing)的(de)(de)(de)(de)(de)出(chu)料(liao)(liao)小(xiao)車25；所(suo)述(shu)(shu)(shu)(shu)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)的(de)(de)(de)(de)(de)前端設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)上(shang)料(liao)(liao)單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)，上(shang)料(liao)(liao)單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)包(bao)(bao)括調(diao)(diao)料(liao)(liao)架(jia)(jia)15、給料(liao)(liao)支(zhi)(zhi)軸(zhou)16和(he)送料(liao)(liao)油缸20組成，所(suo)述(shu)(shu)(shu)(shu)的(de)(de)(de)(de)(de)調(diao)(diao)料(liao)(liao)架(jia)(jia)15的(de)(de)(de)(de)(de)一(yi)(yi)側設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)頂(ding)(ding)板(ban)油缸ii14，調(diao)(diao)料(liao)(liao)架(jia)(jia)15上(shang)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)給料(liao)(liao)支(zhi)(zhi)軸(zhou)16，在給料(liao)(liao)支(zhi)(zhi)軸(zhou)16的(de)(de)(de)(de)(de)前面(mian)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)通(tong)(tong)(tong)過(guo)支(zhi)(zhi)撐(cheng)架(jia)(jia)固定(ding)(ding)的(de)(de)(de)(de)(de)送料(liao)(liao)油缸20；所(suo)述(shu)(shu)(shu)(shu)的(de)(de)(de)(de)(de)遠(yuan)程(cheng)監(jian)控(kong)(kong)單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)包(bao)(bao)括有(you)(you)(you)(you)攝(she)像(xiang)頭(tou)21和(he)支(zhi)(zhi)撐(cheng)立桿(gan)，所(suo)述(shu)(shu)(shu)(shu)攝(she)像(xiang)頭(tou)21設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)于機(ji)(ji)(ji)架(jia)(jia)13一(yi)(yi)側的(de)(de)(de)(de)(de)支(zhi)(zhi)撐(cheng)立桿(gan)上(shang)，以便于對設(she)(she)(she)(she)備工作流(liu)程(cheng)進行(xing)(xing)圖(tu)(tu)(tu)像(xiang)信(xin)息收(shou)集并通(tong)(tong)(tong)過(guo)電(dian)連(lian)(lian)接(jie)至控(kong)(kong)制單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)，將圖(tu)(tu)(tu)像(xiang)信(xin)息傳達(da)至操(cao)作人員處；所(suo)述(shu)(shu)(shu)(shu)控(kong)(kong)制單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)包(bao)(bao)括自(zi)動(dong)(dong)控(kong)(kong)制箱11、信(xin)號接(jie)收(shou)器(qi)10、電(dian)磁(ci)液壓(ya)(ya)閥(fa)33、液壓(ya)(ya)站(zhan)17、自(zi)動(dong)(dong)配液閥(fa)18，自(zi)動(dong)(dong)控(kong)(kong)制箱11上(shang)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)信(xin)號接(jie)收(shou)器(qi)10，所(suo)述(shu)(shu)(shu)(shu)的(de)(de)(de)(de)(de)自(zi)動(dong)(dong)控(kong)(kong)制箱11內(nei)設(she)(she)(she)(she)置(zhi)(zhi)(zhi)(zhi)有(you)(you)(you)(you)plc和(he)微電(dian)腦控(kong)(kong)制器(qi)，并通(tong)(tong)(tong)過(guo)控(kong)(kong)制電(dian)纜(lan)9分別電(dian)連(lian)(lian)接(jie)遠(yuan)程(cheng)監(jian)控(kong)(kong)單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)的(de)(de)(de)(de)(de)攝(she)像(xiang)頭(tou)21、切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)單(dan)(dan)元(yuan)(yuan)(yuan)(yuan)(yuan)的(de)(de)(de)(de)(de)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)行(xing)(xing)走(zou)電(dian)機(ji)(ji)(ji)22、懸(xuan)(xuan)臂(bei)式數(shu)控(kong)(kong)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)機(ji)(ji)(ji)1及液壓(ya)(ya)站(zhan)17、電(dian)磁(ci)液壓(ya)(ya)閥(fa)33，所(suo)述(shu)(shu)(shu)(shu)液壓(ya)(ya)站(zhan)17通(tong)(tong)(tong)過(guo)液壓(ya)(ya)膠(jiao)管19分別連(lian)(lian)接(jie)頂(ding)(ding)板(ban)油缸i32、頂(ding)(ding)板(ban)油缸ii14和(he)送料(liao)(liao)油缸20。

進一(yi)步的，所述(shu)(shu)液(ye)壓站17通過電(dian)磁液(ye)壓閥33控制頂(ding)板油(you)(you)缸i32；所述(shu)(shu)液(ye)壓站17通過自動配(pei)液(ye)閥18分別控制頂(ding)板油(you)(you)缸ii14和(he)送料(liao)油(you)(you)缸20。

進一步的，所(suo)述的出(chu)料(liao)(liao)(liao)小車25包括有廢(fei)料(liao)(liao)(liao)車斗，所(suo)述的廢(fei)料(liao)(liao)(liao)車斗為出(chu)料(liao)(liao)(liao)小車的主體部(bu)件，廢(fei)料(liao)(liao)(liao)車斗的下面(mian)設(she)置(zhi)有行走輪，廢(fei)料(liao)(liao)(liao)車斗的下底(di)面(mian)設(she)置(zhi)有內螺紋筒(tong)，在機(ji)(ji)架13末端設(she)置(zhi)有牽引減(jian)速電(dian)機(ji)(ji)26，牽引減(jian)速電(dian)機(ji)(ji)26的輸出(chu)軸連接(jie)設(she)置(zhi)有螺紋絲(si)杠27，所(suo)述螺紋絲(si)杠27穿(chuan)過廢(fei)料(liao)(liao)(liao)車斗的內螺紋筒(tong)，延伸至機(ji)(ji)架13前端的支腿上設(she)置(zhi)的定(ding)位軸承內。

本發(fa)(fa)明(ming)所述的(de)(de)(de)(de)一(yi)種遠程監控(kong)(kong)(kong)(kong)(kong)鋼板(ban)(ban)(ban)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)設備(bei)，利用該設備(bei)的(de)(de)(de)(de)鋼板(ban)(ban)(ban)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)工藝是，操(cao)作人員預先(xian)(xian)在遠程電(dian)(dian)腦上(shang)(shang)(shang)繪(hui)制(zhi)(zhi)工件(jian)(jian)的(de)(de)(de)(de)cad圖紙，通(tong)(tong)過(guo)(guo)(guo)系(xi)統軟件(jian)(jian)轉換(huan)為相(xiang)應(ying)的(de)(de)(de)(de)機(ji)(ji)(ji)器(qi)(qi)語(yu)(yu)言(yan)，機(ji)(ji)(ji)器(qi)(qi)語(yu)(yu)言(yan)通(tong)(tong)過(guo)(guo)(guo)遠程電(dian)(dian)腦的(de)(de)(de)(de)信(xin)(xin)號(hao)發(fa)(fa)生器(qi)(qi)通(tong)(tong)過(guo)(guo)(guo)wlan將機(ji)(ji)(ji)器(qi)(qi)語(yu)(yu)言(yan)傳輸到現(xian)場自(zi)動(dong)(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)箱(xiang)11上(shang)(shang)(shang)的(de)(de)(de)(de)信(xin)(xin)號(hao)接收(shou)(shou)器(qi)(qi)10上(shang)(shang)(shang)，信(xin)(xin)號(hao)接收(shou)(shou)器(qi)(qi)10通(tong)(tong)過(guo)(guo)(guo)將機(ji)(ji)(ji)器(qi)(qi)語(yu)(yu)言(yan)信(xin)(xin)號(hao)放大，將指(zhi)令傳輸到微(wei)電(dian)(dian)腦控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)器(qi)(qi)，微(wei)電(dian)(dian)腦控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)器(qi)(qi)通(tong)(tong)過(guo)(guo)(guo)相(xiang)應(ying)結構(gou)接口將控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)指(zhi)令傳輸到plc中，在plc的(de)(de)(de)(de)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)下(xia)，液(ye)(ye)壓(ya)站17啟動(dong)(dong)(dong)(dong)，壓(ya)力(li)通(tong)(tong)過(guo)(guo)(guo)電(dian)(dian)磁液(ye)(ye)壓(ya)閥33和自(zi)動(dong)(dong)(dong)(dong)配液(ye)(ye)閥18控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)頂(ding)板(ban)(ban)(ban)油缸(gang)i32和頂(ding)板(ban)(ban)(ban)油缸(gang)ii14動(dong)(dong)(dong)(dong)作，根(gen)據(ju)不(bu)同(tong)厚度(du)的(de)(de)(de)(de)板(ban)(ban)(ban)材(cai)伸出(chu)(chu)相(xiang)應(ying)的(de)(de)(de)(de)距離，但確保(bao)伸出(chu)(chu)的(de)(de)(de)(de)距離與切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)單元(yuan)(yuan)機(ji)(ji)(ji)架上(shang)(shang)(shang)的(de)(de)(de)(de)導(dao)料(liao)輪7上(shang)(shang)(shang)平面水平，此時(shi)自(zi)動(dong)(dong)(dong)(dong)配液(ye)(ye)閥18控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)送料(liao)油缸(gang)20動(dong)(dong)(dong)(dong)作，送料(liao)油缸(gang)20動(dong)(dong)(dong)(dong)作帶動(dong)(dong)(dong)(dong)鋼板(ban)(ban)(ban)沿著給(gei)(gei)料(liao)支軸16滑(hua)動(dong)(dong)(dong)(dong)到切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)單元(yuan)(yuan)的(de)(de)(de)(de)支架內(nei)部的(de)(de)(de)(de)導(dao)料(liao)輪7上(shang)(shang)(shang)，自(zi)動(dong)(dong)(dong)(dong)定(ding)位(wei)，此時(shi)plc接受到反(fan)饋(kui)信(xin)(xin)號(hao)后(hou)，將信(xin)(xin)號(hao)傳輸到微(wei)電(dian)(dian)腦控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)器(qi)(qi)中，微(wei)電(dian)(dian)腦控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)器(qi)(qi)發(fa)(fa)出(chu)(chu)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)單元(yuan)(yuan)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)信(xin)(xin)號(hao)，切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)單元(yuan)(yuan)首先(xian)(xian)選(xuan)定(ding)當前位(wei)置為零(ling)點(dian)啟動(dong)(dong)(dong)(dong)位(wei)置，控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)可(ke)調切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)槍3上(shang)(shang)(shang)下(xia)運(yun)動(dong)(dong)(dong)(dong)，通(tong)(tong)過(guo)(guo)(guo)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)高度(du)定(ding)位(wei)器(qi)(qi)8自(zi)動(dong)(dong)(dong)(dong)定(ding)位(wei)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)咀5與工件(jian)(jian)最優的(de)(de)(de)(de)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)距離后(hou)，自(zi)動(dong)(dong)(dong)(dong)定(ding)位(wei)傳感器(qi)(qi)反(fan)饋(kui)信(xin)(xin)號(hao)給(gei)(gei)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)集(ji)控(kong)(kong)(kong)(kong)(kong)4，切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)集(ji)控(kong)(kong)(kong)(kong)(kong)4控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)自(zi)動(dong)(dong)(dong)(dong)點(dian)火(huo)器(qi)(qi)6進(jin)行(xing)操(cao)作點(dian)火(huo)開關引火(huo)，引火(huo)后(hou)根(gen)據(ju)板(ban)(ban)(ban)材(cai)厚度(du)和現(xian)場的(de)(de)(de)(de)實(shi)際情況選(xuan)定(ding)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)焰(yan)的(de)(de)(de)(de)不(bu)同(tong)類(lei)型，經(jing)加熱、吹孔后(hou)，懸(xuan)(xuan)(xuan)臂式(shi)數(shu)控(kong)(kong)(kong)(kong)(kong)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)機(ji)(ji)(ji)1按照自(zi)動(dong)(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)箱(xiang)11傳輸的(de)(de)(de)(de)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)機(ji)(ji)(ji)器(qi)(qi)語(yu)(yu)言(yan)進(jin)行(xing)自(zi)動(dong)(dong)(dong)(dong)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)，待懸(xuan)(xuan)(xuan)臂式(shi)數(shu)控(kong)(kong)(kong)(kong)(kong)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)機(ji)(ji)(ji)1完成一(yi)個(ge)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)臂的(de)(de)(de)(de)行(xing)程后(hou)，切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)行(xing)走部在行(xing)走電(dian)(dian)機(ji)(ji)(ji)22和驅動(dong)(dong)(dong)(dong)鏈(lian)輪23同(tong)步(bu)運(yun)動(dong)(dong)(dong)(dong)的(de)(de)(de)(de)帶動(dong)(dong)(dong)(dong)下(xia)自(zi)動(dong)(dong)(dong)(dong)沿著行(xing)走軌道12運(yun)行(xing)一(yi)個(ge)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)臂行(xing)程，進(jin)行(xing)下(xia)一(yi)步(bu)的(de)(de)(de)(de)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)；出(chu)(chu)料(liao)小(xiao)車(che)25與懸(xuan)(xuan)(xuan)臂式(shi)數(shu)控(kong)(kong)(kong)(kong)(kong)切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)機(ji)(ji)(ji)1同(tong)步(bu)運(yun)行(xing)，將切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)掉落鋼料(liao)和切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)熔渣全部裝(zhuang)乘，切(qie)(qie)(qie)(qie)(qie)(qie)割(ge)(ge)(ge)(ge)(ge)(ge)(ge)(ge)完畢后(hou)通(tong)(tong)過(guo)(guo)(guo)出(chu)(chu)螺紋絲杠26將出(chu)(chu)料(liao)小(xiao)車(che)25拉出(chu)(chu)，實(shi)現(xian)自(zi)動(dong)(dong)(dong)(dong)出(chu)(chu)料(liao)。

本(ben)發明所(suo)述的一種遠程監控(kong)鋼板(ban)切割(ge)設備及其(qi)鋼板(ban)切割(ge)工(gong)藝，其(qi)設計(ji)合理(li)，可以實(shi)現無人(ren)操作(zuo)全自動切割(ge)，節約人(ren)工(gong)，生(sheng)產(chan)效率高，能有效提(ti)高小(xiao)批量多(duo)規格鋼材的切割(ge)效率，降低生(sheng)產(chan)成(cheng)本(ben)，提(ti)升經濟(ji)效益。