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一種SMT貼片加工用電路板進料裝置的制作方法

文檔(dang)序號:39451665發布日期:2024-09-20 23:04閱讀:30來源(yuan):國(guo)知局
一種SMT貼片加工用電路板進料裝置的制作方法

本技(ji)術屬于電路(lu)(lu)板(ban)加工(gong)進料裝(zhuang)置領域,具體(ti)涉及一種smt貼片加工(gong)用電路(lu)(lu)板(ban)進料裝(zhuang)置。


背景技術:

1、在(zai)(zai)進(jin)行(xing)印刷電路(lu)板(ban)的加(jia)工時,現在(zai)(zai)往(wang)往(wang)會使用smt貼(tie)片加(jia)工裝置(zhi)將無(wu)引(yin)腳(jiao)(jiao)或段引(yin)腳(jiao)(jiao)的表面(mian)組裝元件器直接焊接在(zai)(zai)印刷電路(lu)板(ban)的表面(mian),以(yi)此(ci)來降低(di)簡(jian)化(hua)電子機(ji)器的制作,降低(di)成本。

2、目前(qian),在進行smt貼片(pian)加(jia)工(gong)時(shi),需(xu)要(yao)不停(ting)的(de)補充作為(wei)原料的(de)電(dian)路板,現有的(de)電(dian)路板進料方式往(wang)往(wang)需(xu)要(yao)人工(gong)手(shou)動(dong)將多塊堆疊在一起的(de)電(dian)路板放(fang)入到加(jia)工(gong)裝置內(nei),這樣的(de)上料方式需(xu)要(yao)耗(hao)費大量的(de)人力和時(shi)間,導(dao)致smt貼片(pian)加(jia)工(gong)時(shi)電(dian)路板進料效率(lv)較(jiao)低。

3、因此,針對上述(shu)現(xian)有的(de)smt貼(tie)片(pian)加工(gong)(gong)(gong)仍采用需(xu)要耗費大量人(ren)力和時間(jian)的(de)人(ren)工(gong)(gong)(gong)手(shou)動進料方式(shi),導致電(dian)(dian)路(lu)(lu)板(ban)進料效率較低的(de)問題(ti),設計一款(kuan)利用電(dian)(dian)能驅動的(de)電(dian)(dian)路(lu)(lu)板(ban)進料裝置取代人(ren)工(gong)(gong)(gong)手(shou)動將電(dian)(dian)路(lu)(lu)板(ban)堆疊后送入到(dao)smt貼(tie)片(pian)加工(gong)(gong)(gong)機(ji)中。


技術實現思路

1、為了克服現有的(de)人(ren)工手動(dong)進行電路板堆疊(die)送料(liao)的(de)方式需(xu)要耗費大量的(de)時間導致效率(lv)低下的(de)問題。

2、本(ben)實用(yong)新(xin)型的技術方案為:一種(zhong)smt貼片加工用(yong)電路板(ban)進料裝置(zhi)(zhi)(zhi),包括有(you)(you)左側(ce)通過鉸(jiao)鏈連接有(you)(you)活(huo)動門的裝置(zhi)(zhi)(zhi)外殼、一號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)、二(er)(er)號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)、三號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)、限位(wei)組(zu)(zu)件(jian)、堆疊(die)(die)組(zu)(zu)件(jian)、電動推(tui)桿(gan)、上(shang)板(ban)組(zu)(zu)件(jian);裝置(zhi)(zhi)(zhi)外殼內設(she)置(zhi)(zhi)(zhi)有(you)(you)一號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)、二(er)(er)號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)和三號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai),一號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)上(shang)安裝有(you)(you)限位(wei)組(zu)(zu)件(jian),一號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)前(qian)(qian)側(ce)設(she)置(zhi)(zhi)(zhi)有(you)(you)二(er)(er)號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai),二(er)(er)號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)前(qian)(qian)側(ce)設(she)置(zhi)(zhi)(zhi)有(you)(you)堆疊(die)(die)組(zu)(zu)件(jian),二(er)(er)號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)前(qian)(qian)側(ce)設(she)置(zhi)(zhi)(zhi)有(you)(you)三號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai),三號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)一端設(she)置(zhi)(zhi)(zhi)有(you)(you)電動推(tui)桿(gan),三號(hao)(hao)(hao)傳(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)另一端設(she)置(zhi)(zhi)(zhi)有(you)(you)smt貼片機,堆疊(die)(die)組(zu)(zu)件(jian)右(you)側(ce)設(she)置(zhi)(zhi)(zhi)有(you)(you)上(shang)板(ban)組(zu)(zu)件(jian)。

3、優選的(de),通過電(dian)(dian)(dian)能驅動(dong)的(de)電(dian)(dian)(dian)路(lu)(lu)(lu)板(ban)(ban)進料裝置取代(dai)人工手動(dong)對(dui)電(dian)(dian)(dian)路(lu)(lu)(lu)板(ban)(ban)進行(xing)有(you)序(xu)堆(dui)疊(die),提高電(dian)(dian)(dian)路(lu)(lu)(lu)板(ban)(ban)進料的(de)效率(lv),限位(wei)組件(jian)可以對(dui)電(dian)(dian)(dian)路(lu)(lu)(lu)板(ban)(ban)進行(xing)排列,堆(dui)疊(die)組件(jian)則將(jiang)電(dian)(dian)(dian)路(lu)(lu)(lu)板(ban)(ban)進行(xing)有(you)序(xu)堆(dui)疊(die),電(dian)(dian)(dian)動(dong)推(tui)桿則負責(ze)將(jiang)堆(dui)疊(die)好(hao)的(de)電(dian)(dian)(dian)路(lu)(lu)(lu)板(ban)(ban)送入到(dao)加工裝置中(zhong)。

4、作為優(you)選,限位組件包括有隔(ge)(ge)(ge)(ge)板(ban),限位板(ban);一號(hao)傳(chuan)送(song)帶上固定連接有等距排列(lie)的(de)(de)隔(ge)(ge)(ge)(ge)板(ban),一號(hao)傳(chuan)送(song)帶的(de)(de)外殼(ke)上插(cha)接有緊(jin)貼(tie)隔(ge)(ge)(ge)(ge)板(ban)上方的(de)(de)限位板(ban),隔(ge)(ge)(ge)(ge)板(ban)可以(yi)將電路板(ban)隔(ge)(ge)(ge)(ge)開,限位板(ban)的(de)(de)高度限制可以(yi)對堆疊或錯(cuo)位排列(lie)的(de)(de)電路板(ban)形成(cheng)阻擋,這些電路板(ban)無法跟隨(sui)一號(hao)傳(chuan)送(song)帶進行(xing)移(yi)動,直到落(luo)入(ru)到隔(ge)(ge)(ge)(ge)板(ban)劃分的(de)(de)區域內。

5、作為(wei)優選,堆(dui)(dui)疊組(zu)件包括有(you)堆(dui)(dui)疊盒(he)、收納槽(cao);二號傳送(song)帶前側設(she)置有(you)堆(dui)(dui)疊盒(he),堆(dui)(dui)疊盒(he)上開設(she)有(you)若干等距(ju)排列的(de)收納槽(cao),堆(dui)(dui)疊盒(he)上的(de)收納槽(cao)用于放置電路(lu)板,堆(dui)(dui)疊盒(he)會和電路(lu)板一起送(song)入到加工裝置內。

6、作(zuo)為優(you)選,堆(dui)(dui)(dui)疊組(zu)件還包(bao)括(kuo)有移(yi)(yi)動(dong)(dong)(dong)臺、一(yi)號(hao)氣(qi)缸;堆(dui)(dui)(dui)疊盒設置(zhi)(zhi)于移(yi)(yi)動(dong)(dong)(dong)臺內,裝(zhuang)置(zhi)(zhi)外殼頂端安裝(zhuang)有活塞(sai)桿(gan)連接于移(yi)(yi)動(dong)(dong)(dong)臺上的(de)(de)一(yi)號(hao)氣(qi)缸,一(yi)號(hao)氣(qi)缸啟(qi)動(dong)(dong)(dong)后,活塞(sai)桿(gan)推動(dong)(dong)(dong)移(yi)(yi)動(dong)(dong)(dong)臺以及放置(zhi)(zhi)在移(yi)(yi)動(dong)(dong)(dong)臺上的(de)(de)堆(dui)(dui)(dui)疊盒一(yi)起向下移(yi)(yi)動(dong)(dong)(dong),將收納槽對(dui)準二號(hao)傳(chuan)送(song)帶,方便電路(lu)板(ban)進(jin)入到收納槽內。

7、作為優選,移動(dong)(dong)(dong)臺前(qian)(qian)端設置(zhi)有(you)三號(hao)傳(chuan)送(song)帶(dai),移動(dong)(dong)(dong)臺另一(yi)側設置(zhi)有(you)安(an)裝(zhuang)于裝(zhuang)置(zhi)外殼(ke)內的(de)電(dian)動(dong)(dong)(dong)推(tui)桿(gan),電(dian)動(dong)(dong)(dong)推(tui)桿(gan)啟動(dong)(dong)(dong)后,活塞桿(gan)會推(tui)動(dong)(dong)(dong)支撐板(ban)以及放(fang)置(zhi)在安(an)裝(zhuang)板(ban)上(shang)裝(zhuang)滿電(dian)路(lu)板(ban)的(de)堆(dui)疊盒一(yi)起向前(qian)(qian)移動(dong)(dong)(dong)至三號(hao)傳(chuan)送(song)帶(dai)上(shang),電(dian)路(lu)板(ban)隨著(zhu)三號(hao)傳(chuan)送(song)帶(dai)進入到加工裝(zhuang)置(zhi)內。

8、作為(wei)優選,上(shang)板(ban)(ban)(ban)組件(jian)包括(kuo)有支(zhi)(zhi)(zhi)(zhi)撐(cheng)(cheng)板(ban)(ban)(ban)、二(er)號氣缸;移(yi)動(dong)臺(tai)上(shang)放(fang)置有支(zhi)(zhi)(zhi)(zhi)撐(cheng)(cheng)板(ban)(ban)(ban),支(zhi)(zhi)(zhi)(zhi)撐(cheng)(cheng)板(ban)(ban)(ban)右側設置有安裝于裝置外(wai)殼內的二(er)號氣缸,二(er)號氣缸啟動(dong)后(hou),活塞桿(gan)推(tui)動(dong)支(zhi)(zhi)(zhi)(zhi)撐(cheng)(cheng)板(ban)(ban)(ban)箱左移(yi)動(dong),將支(zhi)(zhi)(zhi)(zhi)撐(cheng)(cheng)板(ban)(ban)(ban)推(tui)動(dong)到(dao)移(yi)動(dong)臺(tai)上(shang)。

9、作為優選,上(shang)(shang)(shang)板(ban)組件還包括有(you)(you)升(sheng)降臺、三號(hao)(hao)氣(qi)缸(gang)(gang)(gang);二(er)號(hao)(hao)氣(qi)缸(gang)(gang)(gang)下方(fang)設置有(you)(you)安(an)(an)裝(zhuang)于(yu)(yu)裝(zhuang)置外殼內(nei)的(de)(de)升(sheng)降臺,裝(zhuang)置外殼內(nei)安(an)(an)裝(zhuang)有(you)(you)活塞(sai)(sai)桿連(lian)接于(yu)(yu)升(sheng)降臺上(shang)(shang)(shang)的(de)(de)三號(hao)(hao)氣(qi)缸(gang)(gang)(gang),升(sheng)降臺上(shang)(shang)(shang)安(an)(an)裝(zhuang)有(you)(you)若干支(zhi)撐板(ban),三號(hao)(hao)氣(qi)缸(gang)(gang)(gang)啟動后,活塞(sai)(sai)桿推(tui)動升(sheng)降臺向上(shang)(shang)(shang)移(yi)動,將最(zui)上(shang)(shang)(shang)面(mian)一塊支(zhi)撐板(ban)移(yi)動到二(er)號(hao)(hao)氣(qi)缸(gang)(gang)(gang)的(de)(de)前(qian)方(fang),方(fang)便二(er)號(hao)(hao)氣(qi)缸(gang)(gang)(gang)將支(zhi)撐板(ban)推(tui)入到移(yi)動臺上(shang)(shang)(shang)。

10、本實用新型的(de)有(you)益效果:

11、1、通過設置(zhi)一款利(li)用(yong)(yong)電(dian)能(neng)驅(qu)動(dong)的(de)電(dian)路(lu)(lu)板進(jin)料(liao)裝置(zhi)來取代(dai)人(ren)工(gong)手動(dong)對(dui)電(dian)路(lu)(lu)板進(jin)行(xing)堆疊,利(li)用(yong)(yong)二號傳送帶配(pei)合堆疊組件一起將電(dian)路(lu)(lu)板堆疊完(wan)成后,再(zai)利(li)用(yong)(yong)電(dian)動(dong)推桿(gan)將堆疊好的(de)電(dian)路(lu)(lu)板送入到smt貼片加工(gong)機中,通過裝置(zhi)取代(dai)人(ren)工(gong)來減少堆疊電(dian)路(lu)(lu)板需要的(de)人(ren)力和時間,提高(gao)電(dian)路(lu)(lu)板進(jin)料(liao)的(de)效(xiao)率;

12、2、通過隔板(ban)可(ke)以(yi)將一號傳送(song)帶(dai)上的電路板(ban)隔開,利用限位板(ban)的高(gao)度限制,可(ke)以(yi)對一號傳送(song)帶(dai)上堆疊或(huo)歪(wai)斜的電路板(ban)起(qi)到阻擋作(zuo)用,阻止它們跟著一號傳送(song)帶(dai)一起(qi)移動,直至落入到隔板(ban)圈出的空間內(nei),這樣的設計可(ke)以(yi)有(you)效(xiao)地對電路板(ban)進(jin)行(xing)排列,方便后續(xu)的堆疊工(gong)作(zuo)。



技術特征:

1.一(yi)(yi)(yi)種smt貼片加工用電路板進料裝(zhuang)置(zhi)(zhi),包(bao)括(kuo)有(you)(you)左側(ce)通(tong)過鉸鏈連接有(you)(you)活(huo)動門的裝(zhuang)置(zhi)(zhi)外殼(ke)(ke)(1)、一(yi)(yi)(yi)號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(2)、二號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(3)、三(san)號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(4);其特征在于(yu),還(huan)包(bao)括(kuo)有(you)(you)限位組(zu)(zu)件(jian)(jian)(jian)(5)、堆疊組(zu)(zu)件(jian)(jian)(jian)(6)、電動推桿(7)、上(shang)板組(zu)(zu)件(jian)(jian)(jian)(8);裝(zhuang)置(zhi)(zhi)外殼(ke)(ke)(1)內設(she)置(zhi)(zhi)有(you)(you)一(yi)(yi)(yi)號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(2)、二號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(3)和三(san)號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(4),一(yi)(yi)(yi)號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(2)上(shang)安裝(zhuang)有(you)(you)限位組(zu)(zu)件(jian)(jian)(jian)(5),一(yi)(yi)(yi)號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(2)前(qian)側(ce)設(she)置(zhi)(zhi)有(you)(you)二號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(3),二號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(3)前(qian)側(ce)設(she)置(zhi)(zhi)有(you)(you)堆疊組(zu)(zu)件(jian)(jian)(jian)(6),二號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(3)前(qian)側(ce)設(she)置(zhi)(zhi)有(you)(you)三(san)號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(4),三(san)號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(4)一(yi)(yi)(yi)端設(she)置(zhi)(zhi)有(you)(you)電動推桿(7),三(san)號(hao)傳(chuan)(chuan)(chuan)(chuan)(chuan)送(song)(song)(song)帶(dai)(dai)(dai)(4)另(ling)一(yi)(yi)(yi)端設(she)置(zhi)(zhi)有(you)(you)smt貼片機,堆疊組(zu)(zu)件(jian)(jian)(jian)(6)右側(ce)設(she)置(zhi)(zhi)有(you)(you)上(shang)板組(zu)(zu)件(jian)(jian)(jian)(8)。

2.根據權利要求(qiu)1所述(shu)的(de)一(yi)種smt貼片加工用電路板(ban)(ban)進料裝置,其特征在(zai)于,限位組件(5)包括(kuo)有(you)隔板(ban)(ban)(501),限位板(ban)(ban)(502);一(yi)號傳(chuan)送(song)帶(dai)(2)上(shang)固定連接(jie)有(you)等距(ju)排列的(de)隔板(ban)(ban)(501),一(yi)號傳(chuan)送(song)帶(dai)(2)的(de)外(wai)殼上(shang)插接(jie)有(you)緊貼隔板(ban)(ban)(501)上(shang)方的(de)限位板(ban)(ban)(502)。

3.根(gen)據(ju)權利(li)要求1所(suo)述的一種smt貼片(pian)加工用電(dian)路板(ban)進料(liao)裝置,其特征在于,堆(dui)疊組件(6)包(bao)括有堆(dui)疊盒(he)(601)、收(shou)納槽(cao)(602);二號傳送(song)帶(dai)(3)前側設置有堆(dui)疊盒(he)(601),堆(dui)疊盒(he)(601)上(shang)開(kai)設有若干等距排列的收(shou)納槽(cao)(602)。

4.根據(ju)權利要求3所(suo)述的一(yi)種smt貼片加工用電路板(ban)進料裝(zhuang)(zhuang)置(zhi),其特征(zheng)在(zai)于(yu),堆疊組件(jian)(6)還包括有移(yi)動臺(603)、一(yi)號(hao)氣缸(604);堆疊盒(601)設置(zhi)于(yu)移(yi)動臺(603)內,裝(zhuang)(zhuang)置(zhi)外殼(1)頂端安裝(zhuang)(zhuang)有活塞(sai)桿連(lian)接于(yu)移(yi)動臺(603)上的一(yi)號(hao)氣缸(604)。

5.根據權利要(yao)求4所(suo)述的(de)一種smt貼片加(jia)工用電路(lu)板進料裝置(zhi),其(qi)特征在于(yu),移動臺(603)前(qian)端設置(zhi)有(you)三(san)號傳(chuan)送帶(4),移動臺(603)另(ling)一側設置(zhi)有(you)安(an)裝于(yu)裝置(zhi)外殼(1)內的(de)電動推桿(gan)(7)。

6.根據(ju)權(quan)利要求4所述(shu)的一種(zhong)smt貼片(pian)加工用電路板進料裝置(zhi),其特征在于,上板組件(8)包括有(you)支撐板(801)、二號氣缸(802);移(yi)動臺(tai)(603)上放(fang)置(zhi)有(you)支撐板(801),支撐板(801)右側設置(zhi)有(you)安裝于裝置(zhi)外殼(1)內的二號氣缸(802)。

7.根據(ju)權利要求6所述(shu)的(de)(de)一種smt貼(tie)片(pian)加工用電路板進料裝置,其特征在于(yu),上板組件(8)還包(bao)括有升(sheng)降(jiang)臺(tai)(803)、三號氣缸(gang)(gang)(804);二號氣缸(gang)(gang)(802)下(xia)方設(she)置有安(an)裝于(yu)裝置外(wai)殼(1)內的(de)(de)升(sheng)降(jiang)臺(tai)(803),裝置外(wai)殼(1)內安(an)裝有活塞桿(gan)連接于(yu)升(sheng)降(jiang)臺(tai)(803)上的(de)(de)三號氣缸(gang)(gang)(804)。


技術總結
本技術涉及電路板加工進料裝置領域,尤其涉及一種SMT貼片加工用電路板進料裝置,技術問題:現有的人工手動進行電路板堆疊送料的方式需要耗費大量的時間導致效率低下;技術方案:一種SMT貼片加工用電路板進料裝置,包括有左側通過鉸鏈連接有活動門的裝置外殼、一號傳送帶、二號傳送帶、三號傳送帶、限位組件、堆疊組件、電動推桿、上板組件;本技術通過設置一款利用電能驅動的電路板進料裝置來取代人工手動對電路板進行堆疊,利用二號傳送帶配合堆疊組件一起將電路板堆疊完成后,電動推桿將堆疊好的電路板送入到加工裝置內,以解決現有的人工手動進行電路板堆疊送料的方式需要耗費大量的時間導致效率低下的問題。

技術研發人員:樊貫旗,劉艷偉
受保護的技術使用者:深圳市正嘉翔科技有限公司
技術研發日:20240122
技術公布日:2024/9/19
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