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一種具有破損檢測功能的除塵濾袋的制作方法

文檔序號:11240749閱讀:745來源:國知局
一種具有破損檢測功能的除塵濾袋的制造方法與工藝

本(ben)發明涉(she)及環保領(ling)域,具體涉(she)及一種具有破損(sun)檢測功(gong)能的除(chu)塵濾袋。



背景技術:

現有(you)的(de)濾(lv)袋(dai)除(chu)塵(chen)(chen)器(qi)在多(duo)個場合(he)均有(you)應用,在濾(lv)袋(dai)除(chu)塵(chen)(chen)器(qi)中,通過在花(hua)板上安裝多(duo)個濾(lv)袋(dai),含有(you)灰塵(chen)(chen)的(de)空氣經過除(chu)塵(chen)(chen)濾(lv)袋(dai)后,灰塵(chen)(chen)會被(bei)擋住。然而多(duo)個除(chu)塵(chen)(chen)濾(lv)袋(dai)使(shi)用的(de)場合(he),當某個濾(lv)袋(dai)發(fa)生破(po)損時(shi),檢(jian)修不易,并且破(po)損不能及時(shi)發(fa)現。



技術實現要素:

發明目的(de):本發明旨在克服現(xian)有技術的(de)缺陷,提供一(yi)種具有破損檢測功(gong)能的(de)除塵濾(lv)袋。

技術方案:一(yi)(yi)種具有(you)破損檢測功(gong)能的除塵濾袋(dai)(dai),包(bao)括控(kong)(kong)制器、無(wu)線信(xin)號(hao)發射裝(zhuang)(zhuang)置(zhi)、籠(long)架(jia)、套在籠(long)架(jia)外的濾袋(dai)(dai)本體和(he)(he)將除塵濾袋(dai)(dai)與(yu)(yu)花(hua)板(ban)(ban)固(gu)定的安裝(zhuang)(zhuang)板(ban)(ban),所述(shu)(shu)(shu)(shu)(shu)籠(long)架(jia)包(bao)括多(duo)(duo)個(ge)(ge)(ge)相互平(ping)行的豎(shu)筋(jin),每個(ge)(ge)(ge)豎(shu)筋(jin)的頂端均與(yu)(yu)所述(shu)(shu)(shu)(shu)(shu)安裝(zhuang)(zhuang)板(ban)(ban)焊接固(gu)定,所述(shu)(shu)(shu)(shu)(shu)濾袋(dai)(dai)本體的頂端與(yu)(yu)所述(shu)(shu)(shu)(shu)(shu)安裝(zhuang)(zhuang)板(ban)(ban)下表面(mian)固(gu)定,所述(shu)(shu)(shu)(shu)(shu)安裝(zhuang)(zhuang)板(ban)(ban)具有(you)中(zhong)(zhong)心孔,多(duo)(duo)個(ge)(ge)(ge)豎(shu)筋(jin)包(bao)圍所述(shu)(shu)(shu)(shu)(shu)中(zhong)(zhong)心孔;多(duo)(duo)個(ge)(ge)(ge)豎(shu)筋(jin)中(zhong)(zhong)包(bao)括第(di)(di)一(yi)(yi)豎(shu)筋(jin)和(he)(he)第(di)(di)二豎(shu)筋(jin),第(di)(di)一(yi)(yi)、二豎(shu)筋(jin)之間(jian)從上到下連接有(you)第(di)(di)一(yi)(yi)橫(heng)(heng)(heng)桿(gan)、第(di)(di)二橫(heng)(heng)(heng)桿(gan)、第(di)(di)三橫(heng)(heng)(heng)桿(gan)和(he)(he)第(di)(di)四橫(heng)(heng)(heng)桿(gan),所述(shu)(shu)(shu)(shu)(shu)第(di)(di)一(yi)(yi)、二、三、四橫(heng)(heng)(heng)桿(gan)相互平(ping)行,所述(shu)(shu)(shu)(shu)(shu)第(di)(di)一(yi)(yi)橫(heng)(heng)(heng)桿(gan)固(gu)定有(you)第(di)(di)一(yi)(yi)平(ping)板(ban)(ban),所述(shu)(shu)(shu)(shu)(shu)第(di)(di)二橫(heng)(heng)(heng)桿(gan)處固(gu)定有(you)第(di)(di)一(yi)(yi)光源(yuan)部(bu)(bu)和(he)(he)用于采(cai)(cai)集(ji)第(di)(di)一(yi)(yi)平(ping)板(ban)(ban)下表面(mian)圖(tu)像(xiang)(xiang)的第(di)(di)一(yi)(yi)圖(tu)像(xiang)(xiang)采(cai)(cai)集(ji)部(bu)(bu),所述(shu)(shu)(shu)(shu)(shu)第(di)(di)三橫(heng)(heng)(heng)桿(gan)固(gu)定有(you)第(di)(di)二平(ping)板(ban)(ban),所述(shu)(shu)(shu)(shu)(shu)第(di)(di)四橫(heng)(heng)(heng)桿(gan)處固(gu)定有(you)第(di)(di)二光源(yuan)部(bu)(bu)和(he)(he)用于采(cai)(cai)集(ji)第(di)(di)二平(ping)板(ban)(ban)下表面(mian)圖(tu)像(xiang)(xiang)的第(di)(di)二圖(tu)像(xiang)(xiang)采(cai)(cai)集(ji)部(bu)(bu);所述(shu)(shu)(shu)(shu)(shu)第(di)(di)一(yi)(yi)圖(tu)像(xiang)(xiang)采(cai)(cai)集(ji)部(bu)(bu)、第(di)(di)一(yi)(yi)光源(yuan)部(bu)(bu)、第(di)(di)二圖(tu)像(xiang)(xiang)采(cai)(cai)集(ji)部(bu)(bu)、第(di)(di)二光源(yuan)部(bu)(bu)和(he)(he)所述(shu)(shu)(shu)(shu)(shu)無(wu)線信(xin)號(hao)發射裝(zhuang)(zhuang)置(zhi)均與(yu)(yu)所述(shu)(shu)(shu)(shu)(shu)控(kong)(kong)制器相連。

進一步地,所述第一、二光(guang)源(yuan)均為led光(guang)源(yuan)。

進一步(bu)地,所(suo)述第一、二平板(ban)的下表(biao)面均具(ju)有(you)多個半球形凹槽。

半球形凹(ao)槽使得平板下表面更(geng)易附著(zhu)灰塵(chen)。

進一步地(di),所述第一、二(er)平板均為塑料(liao)板。

進一步(bu)地,所(suo)(suo)述籠架還(huan)包(bao)括(kuo)多個(ge)相(xiang)互(hu)平行的環形連接(jie)筋,每個(ge)環形連接(jie)筋與所(suo)(suo)有的豎筋均焊(han)接(jie)固定。

進一步(bu)地,所述(shu)濾(lv)袋本體(ti)的頂部(bu)包括環形的折邊(bian),所述(shu)折邊(bian)具有多(duo)個供固(gu)定螺栓穿過的通(tong)孔,所述(shu)折邊(bian)通(tong)過固(gu)定螺栓與所述(shu)安裝(zhuang)板固(gu)定。

進一(yi)(yi)步(bu)地,所述(shu)第一(yi)(yi)、二(er)平(ping)板相互平(ping)行(xing)(xing),且(qie)均與水平(ping)面平(ping)行(xing)(xing)。

進一步(bu)地,所述(shu)安(an)裝(zhuang)板(ban)還具有將安(an)裝(zhuang)板(ban)與花(hua)板(ban)固(gu)定的安(an)裝(zhuang)孔。

有益(yi)效(xiao)果(guo):本發明的(de)濾(lv)袋,監(jian)控中心的(de)管理人員(yuan)通(tong)過第(di)一、二圖(tu)像采集部采集的(de)圖(tu)像就(jiu)可以判斷濾(lv)袋是否有破損,并且可以判斷破損的(de)位置。

附圖說明

圖1為濾袋示意圖;

圖2為濾袋第三橫桿(gan)下方破損示意(yi)圖;

圖(tu)3為濾袋第一、三橫桿之(zhi)間破損(sun)示(shi)意(yi)圖(tu)。

具體實施方式

附(fu)圖標記:1安裝板;1.1中(zhong)心(xin)孔;1.2固定螺栓;1.3安裝孔;2.1第(di)(di)(di)一(yi)豎筋(jin);2.2第(di)(di)(di)二(er)(er)(er)豎筋(jin);3.1第(di)(di)(di)一(yi)橫桿;3.2第(di)(di)(di)二(er)(er)(er)橫桿;3.3第(di)(di)(di)三(san)橫桿;3.4第(di)(di)(di)四橫桿;4.1第(di)(di)(di)一(yi)平(ping)板;4.2第(di)(di)(di)一(yi)光源(yuan)部(bu);4.3第(di)(di)(di)一(yi)圖像采集部(bu);5.1第(di)(di)(di)二(er)(er)(er)平(ping)板;5.2第(di)(di)(di)二(er)(er)(er)光源(yuan)部(bu);5.3第(di)(di)(di)二(er)(er)(er)圖像采集部(bu);6濾袋本(ben)體。

一(yi)(yi)(yi)(yi)(yi)種具(ju)(ju)(ju)有(you)(you)(you)(you)破損檢測功能的(de)(de)(de)(de)(de)除塵(chen)濾袋,包括控(kong)制(zhi)器(qi)、無線(xian)信號發射裝(zhuang)置、籠(long)架、套在籠(long)架外的(de)(de)(de)(de)(de)濾袋本體(ti)和(he)(he)將(jiang)除塵(chen)濾袋與(yu)花(hua)板(ban)(ban)(ban)(ban)固(gu)(gu)定(ding)(ding)的(de)(de)(de)(de)(de)安(an)(an)(an)裝(zhuang)板(ban)(ban)(ban)(ban)1,所(suo)(suo)述(shu)(shu)(shu)籠(long)架包括多(duo)個(ge)(ge)相互平(ping)(ping)(ping)(ping)行(xing)(xing)的(de)(de)(de)(de)(de)豎(shu)筋(jin)(jin)(jin),每個(ge)(ge)豎(shu)筋(jin)(jin)(jin)的(de)(de)(de)(de)(de)頂(ding)端均(jun)與(yu)所(suo)(suo)述(shu)(shu)(shu)安(an)(an)(an)裝(zhuang)板(ban)(ban)(ban)(ban)焊接(jie)固(gu)(gu)定(ding)(ding),所(suo)(suo)述(shu)(shu)(shu)濾袋本體(ti)的(de)(de)(de)(de)(de)頂(ding)端與(yu)所(suo)(suo)述(shu)(shu)(shu)安(an)(an)(an)裝(zhuang)板(ban)(ban)(ban)(ban)下(xia)(xia)表面固(gu)(gu)定(ding)(ding),所(suo)(suo)述(shu)(shu)(shu)安(an)(an)(an)裝(zhuang)板(ban)(ban)(ban)(ban)具(ju)(ju)(ju)有(you)(you)(you)(you)中心(xin)孔(kong),多(duo)個(ge)(ge)豎(shu)筋(jin)(jin)(jin)包圍所(suo)(suo)述(shu)(shu)(shu)中心(xin)孔(kong);多(duo)個(ge)(ge)豎(shu)筋(jin)(jin)(jin)中包括第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)豎(shu)筋(jin)(jin)(jin)1.1和(he)(he)第(di)(di)(di)(di)(di)(di)(di)(di)(di)二(er)豎(shu)筋(jin)(jin)(jin)1.2,第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)、二(er)豎(shu)筋(jin)(jin)(jin)之(zhi)間從上(shang)到下(xia)(xia)連接(jie)有(you)(you)(you)(you)第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)橫(heng)(heng)(heng)(heng)桿(gan)3.1、第(di)(di)(di)(di)(di)(di)(di)(di)(di)二(er)橫(heng)(heng)(heng)(heng)桿(gan)3.2、第(di)(di)(di)(di)(di)(di)(di)(di)(di)三橫(heng)(heng)(heng)(heng)桿(gan)3.3和(he)(he)第(di)(di)(di)(di)(di)(di)(di)(di)(di)四(si)橫(heng)(heng)(heng)(heng)桿(gan)3.4,所(suo)(suo)述(shu)(shu)(shu)第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)、二(er)、三、四(si)橫(heng)(heng)(heng)(heng)桿(gan)相互平(ping)(ping)(ping)(ping)行(xing)(xing),所(suo)(suo)述(shu)(shu)(shu)第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)橫(heng)(heng)(heng)(heng)桿(gan)固(gu)(gu)定(ding)(ding)有(you)(you)(you)(you)第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)平(ping)(ping)(ping)(ping)板(ban)(ban)(ban)(ban)4.1,所(suo)(suo)述(shu)(shu)(shu)第(di)(di)(di)(di)(di)(di)(di)(di)(di)二(er)橫(heng)(heng)(heng)(heng)桿(gan)處固(gu)(gu)定(ding)(ding)有(you)(you)(you)(you)第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)光源(yuan)部(bu)(bu)4.2和(he)(he)用于(yu)采(cai)(cai)集(ji)(ji)第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)平(ping)(ping)(ping)(ping)板(ban)(ban)(ban)(ban)下(xia)(xia)表面圖(tu)像的(de)(de)(de)(de)(de)第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)圖(tu)像采(cai)(cai)集(ji)(ji)部(bu)(bu)4.3,所(suo)(suo)述(shu)(shu)(shu)第(di)(di)(di)(di)(di)(di)(di)(di)(di)三橫(heng)(heng)(heng)(heng)桿(gan)固(gu)(gu)定(ding)(ding)有(you)(you)(you)(you)第(di)(di)(di)(di)(di)(di)(di)(di)(di)二(er)平(ping)(ping)(ping)(ping)板(ban)(ban)(ban)(ban)5.1,所(suo)(suo)述(shu)(shu)(shu)第(di)(di)(di)(di)(di)(di)(di)(di)(di)四(si)橫(heng)(heng)(heng)(heng)桿(gan)處固(gu)(gu)定(ding)(ding)有(you)(you)(you)(you)第(di)(di)(di)(di)(di)(di)(di)(di)(di)二(er)光源(yuan)部(bu)(bu)5.2和(he)(he)用于(yu)采(cai)(cai)集(ji)(ji)第(di)(di)(di)(di)(di)(di)(di)(di)(di)二(er)平(ping)(ping)(ping)(ping)板(ban)(ban)(ban)(ban)下(xia)(xia)表面圖(tu)像的(de)(de)(de)(de)(de)第(di)(di)(di)(di)(di)(di)(di)(di)(di)二(er)圖(tu)像采(cai)(cai)集(ji)(ji)部(bu)(bu)5.3;所(suo)(suo)述(shu)(shu)(shu)第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)圖(tu)像采(cai)(cai)集(ji)(ji)部(bu)(bu)、第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)光源(yuan)部(bu)(bu)、第(di)(di)(di)(di)(di)(di)(di)(di)(di)二(er)圖(tu)像采(cai)(cai)集(ji)(ji)部(bu)(bu)、第(di)(di)(di)(di)(di)(di)(di)(di)(di)二(er)光源(yuan)部(bu)(bu)和(he)(he)所(suo)(suo)述(shu)(shu)(shu)無線(xian)信號發射裝(zhuang)置均(jun)與(yu)所(suo)(suo)述(shu)(shu)(shu)控(kong)制(zhi)器(qi)相連。所(suo)(suo)述(shu)(shu)(shu)第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)、二(er)光源(yuan)均(jun)為led光源(yuan)。所(suo)(suo)述(shu)(shu)(shu)第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)、二(er)平(ping)(ping)(ping)(ping)板(ban)(ban)(ban)(ban)的(de)(de)(de)(de)(de)下(xia)(xia)表面均(jun)具(ju)(ju)(ju)有(you)(you)(you)(you)多(duo)個(ge)(ge)半球形(xing)凹槽。所(suo)(suo)述(shu)(shu)(shu)第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)、二(er)平(ping)(ping)(ping)(ping)板(ban)(ban)(ban)(ban)均(jun)為塑料(liao)板(ban)(ban)(ban)(ban)。所(suo)(suo)述(shu)(shu)(shu)籠(long)架還(huan)包括多(duo)個(ge)(ge)相互平(ping)(ping)(ping)(ping)行(xing)(xing)的(de)(de)(de)(de)(de)環(huan)形(xing)連接(jie)筋(jin)(jin)(jin),每個(ge)(ge)環(huan)形(xing)連接(jie)筋(jin)(jin)(jin)與(yu)所(suo)(suo)有(you)(you)(you)(you)的(de)(de)(de)(de)(de)豎(shu)筋(jin)(jin)(jin)均(jun)焊接(jie)固(gu)(gu)定(ding)(ding)。所(suo)(suo)述(shu)(shu)(shu)濾袋本體(ti)的(de)(de)(de)(de)(de)頂(ding)部(bu)(bu)包括環(huan)形(xing)的(de)(de)(de)(de)(de)折邊(bian),所(suo)(suo)述(shu)(shu)(shu)折邊(bian)具(ju)(ju)(ju)有(you)(you)(you)(you)多(duo)個(ge)(ge)供固(gu)(gu)定(ding)(ding)螺(luo)栓穿過的(de)(de)(de)(de)(de)通孔(kong),所(suo)(suo)述(shu)(shu)(shu)折邊(bian)通過固(gu)(gu)定(ding)(ding)螺(luo)栓與(yu)所(suo)(suo)述(shu)(shu)(shu)安(an)(an)(an)裝(zhuang)板(ban)(ban)(ban)(ban)固(gu)(gu)定(ding)(ding)。所(suo)(suo)述(shu)(shu)(shu)第(di)(di)(di)(di)(di)(di)(di)(di)(di)一(yi)(yi)(yi)(yi)(yi)、二(er)平(ping)(ping)(ping)(ping)板(ban)(ban)(ban)(ban)相互平(ping)(ping)(ping)(ping)行(xing)(xing),且均(jun)與(yu)水平(ping)(ping)(ping)(ping)面平(ping)(ping)(ping)(ping)行(xing)(xing)。所(suo)(suo)述(shu)(shu)(shu)安(an)(an)(an)裝(zhuang)板(ban)(ban)(ban)(ban)還(huan)具(ju)(ju)(ju)有(you)(you)(you)(you)將(jiang)安(an)(an)(an)裝(zhuang)板(ban)(ban)(ban)(ban)與(yu)花(hua)板(ban)(ban)(ban)(ban)固(gu)(gu)定(ding)(ding)的(de)(de)(de)(de)(de)安(an)(an)(an)裝(zhuang)孔(kong)1.3。

本發明的(de)(de)濾(lv)袋(dai),當(dang)暫停除塵(chen)作業時(shi),管理(li)員可以在監控中(zhong)心調取第(di)一(yi)、二(er)圖(tu)(tu)像(xiang)(xiang)采集部(bu)采集的(de)(de)圖(tu)(tu)像(xiang)(xiang),當(dang)如圖(tu)(tu)2所示,根據圖(tu)(tu)像(xiang)(xiang)判(pan)(pan)斷(duan)(duan)出(chu)第(di)一(yi)、二(er)平(ping)板(ban)下(xia)表(biao)面均附(fu)著(zhu)有(you)灰塵(chen)時(shi),判(pan)(pan)斷(duan)(duan)至少第(di)三(san)橫桿(gan)下(xia)方的(de)(de)濾(lv)袋(dai)出(chu)現(xian)了破(po)損(sun)(第(di)三(san)橫桿(gan)上(shang)方的(de)(de)濾(lv)袋(dai)是(shi)否(fou)破(po)損(sun)無(wu)(wu)法(fa)判(pan)(pan)斷(duan)(duan));當(dang)如圖(tu)(tu)3所示,根據圖(tu)(tu)像(xiang)(xiang)判(pan)(pan)斷(duan)(duan)出(chu)第(di)一(yi)平(ping)板(ban)下(xia)表(biao)面附(fu)著(zhu)有(you)灰塵(chen)且第(di)二(er)平(ping)板(ban)下(xia)表(biao)面沒(mei)有(you)附(fu)著(zhu)灰塵(chen)時(shi),判(pan)(pan)斷(duan)(duan)第(di)三(san)橫桿(gan)下(xia)方的(de)(de)濾(lv)袋(dai)沒(mei)有(you)破(po)損(sun),且至少第(di)一(yi)、三(san)橫桿(gan)之間的(de)(de)濾(lv)袋(dai)出(chu)現(xian)了破(po)損(sun)(第(di)一(yi)橫桿(gan)上(shang)方的(de)(de)濾(lv)袋(dai)是(shi)否(fou)破(po)損(sun)無(wu)(wu)法(fa)判(pan)(pan)斷(duan)(duan))。

盡管本發(fa)明就優(you)選實施方式進(jin)行了示意和描述(shu),但本領域的技術人員應當理解,只(zhi)要(yao)不(bu)超出本發(fa)明的權利(li)要(yao)求(qiu)所(suo)限定(ding)的范圍,可以(yi)對本發(fa)明進(jin)行各種變(bian)化和修(xiu)改。



技術特征:

技術總結
本發明公開了一種具有破損檢測功能的除塵濾袋,包括控制器、無線信號發射裝置、籠架、濾袋本體和安裝板,籠架包括多個相互平行的豎筋,多個豎筋中包括第一豎筋和第二豎筋,第一、二豎筋之間從上到下連接有第一橫桿、第二橫桿、第三橫桿和第四橫桿,所述第一、二、三、四橫桿相互平行,所述第一橫桿固定有第一平板,所述第二橫桿處固定有第一光源部和用于采集第一平板下表面圖像的第一圖像采集部,所述第三橫桿固定有第二平板,所述第四橫桿處固定有第二光源部和用于采集第二平板下表面圖像的第二圖像采集部。本發明的濾袋能夠檢測是否有破損。

技術研發人員:王功富
受保護的技術使用者:江蘇鼎盛濾袋有限公司
技術研發日:2017.07.18
技術公布日:2017.09.15
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