本發明涉(she)及一種(zhong)金屬冶(ye)煉(lian)設備領(ling)域，具體是一種(zhong)鑄造爐(lu)的循環(huan)吹煉(lian)以及降溫(wen)除塵裝置。

背景技術：

鑄(zhu)(zhu)(zhu)(zhu)(zhu)造(zao)(zao)爐(lu)(lu)(lu)(lu)(lu)是(shi)(shi)一種(zhong)必(bi)不(bu)可(ke)少(shao)的(de)(de)(de)(de)鑄(zhu)(zhu)(zhu)(zhu)(zhu)件生(sheng)產(chan)(chan)加工(gong)設備，其(qi)應用(yong)(yong)非常廣泛。無論大中小鑄(zhu)(zhu)(zhu)(zhu)(zhu)造(zao)(zao)企(qi)業的(de)(de)(de)(de)爐(lu)(lu)(lu)(lu)(lu)子(zi)(zi)形式怎樣，噸位多(duo)少(shao)，其(qi)內部結構(gou)大部分是(shi)(shi)硼酸、金(jin)粉、石英、砂子(zi)(zi)、石棉布、泡花堿等材(cai)料(liao)經(jing)壓實(shi)振動(dong)而(er)制成(cheng)(cheng)，耐用(yong)(yong)性(xing)低，其(qi)外(wai)部結構(gou)大多(duo)采用(yong)(yong)鋼板制成(cheng)(cheng)，重量較大，不(bu)易(yi)運輸和(he)(he)移(yi)動(dong)，且(qie)強度(du)(du)不(bu)夠，不(bu)能滿足生(sheng)產(chan)(chan)使(shi)用(yong)(yong)者(zhe)的(de)(de)(de)(de)使(shi)用(yong)(yong)需求。鑄(zhu)(zhu)(zhu)(zhu)(zhu)造(zao)(zao)爐(lu)(lu)(lu)(lu)(lu)的(de)(de)(de)(de)爐(lu)(lu)(lu)(lu)(lu)氣(qi)若直接(jie)(jie)排(pai)放，影響環境，現有技術(shu)中爐(lu)(lu)(lu)(lu)(lu)壁是(shi)(shi)用(yong)(yong)多(duo)塊纖(xian)維條(tiao)(tiao)(tiao)進行拼接(jie)(jie)，而(er)纖(xian)維條(tiao)(tiao)(tiao)因為(wei)工(gong)藝本(ben)身的(de)(de)(de)(de)原因，不(bu)可(ke)能做到厚度(du)(du)密度(du)(du)的(de)(de)(de)(de)均一化，所(suo)(suo)以不(bu)同部位其(qi)保溫(wen)效果(guo)也有差異，再加上(shang)由(you)于是(shi)(shi)拼接(jie)(jie)的(de)(de)(de)(de)原因，接(jie)(jie)縫處的(de)(de)(de)(de)保溫(wen)效果(guo)也會比(bi)較差，因此(ci)造(zao)(zao)成(cheng)(cheng)了整個(ge)爐(lu)(lu)(lu)(lu)(lu)腔內溫(wen)度(du)(du)均一性(xing)不(bu)是(shi)(shi)很好。目前用(yong)(yong)于該爐(lu)(lu)(lu)(lu)(lu)的(de)(de)(de)(de)纖(xian)維條(tiao)(tiao)(tiao)只能從國(guo)外(wai)進口，國(guo)內的(de)(de)(de)(de)品質更差。安(an)裝(zhuang)纖(xian)維條(tiao)(tiao)(tiao)需要一條(tiao)(tiao)(tiao)一條(tiao)(tiao)(tiao)進行長度(du)(du)和(he)(he)寬度(du)(du)的(de)(de)(de)(de)修正，安(an)裝(zhuang)比(bi)較麻(ma)煩，傳統(tong)的(de)(de)(de)(de)鑄(zhu)(zhu)(zhu)(zhu)(zhu)造(zao)(zao)爐(lu)(lu)(lu)(lu)(lu)是(shi)(shi)將粉塵(chen)和(he)(he)未燃盡的(de)(de)(de)(de)一氧化碳直接(jie)(jie)排(pai)放到空氣(qi)中，嚴重污(wu)染了環境，雖然(ran)有加熱管(guan)，但是(shi)(shi)升(sheng)溫(wen)有限，爐(lu)(lu)(lu)(lu)(lu)膛狹窄(zhai)不(bu)能充分燃燒，爐(lu)(lu)(lu)(lu)(lu)膛溫(wen)度(du)(du)低。熔化材(cai)料(liao)考究，所(suo)(suo)以耗能大、成(cheng)(cheng)本(ben)高，而(er)且(qie)只能作(zuo)為(wei)鑄(zhu)(zhu)(zhu)(zhu)(zhu)造(zao)(zao)爐(lu)(lu)(lu)(lu)(lu)使(shi)用(yong)(yong)。

現有技術中(zhong)(zhong)，鑄造爐在(zai)加工生產過(guo)程中(zhong)(zhong)，金屬液在(zai)吹煉(lian)過(guo)程中(zhong)(zhong)難以循環流動，導致金屬液純(chun)度不(bu)穩定(ding)。

技術實現要素：

本發明目(mu)的(de)是提供(gong)了(le)一種結構(gou)簡(jian)單，金屬液可以(yi)循(xun)環流動，吹煉的(de)純度高，爐渣(zha)去除方便，減少(shao)粉塵(chen)飛揚的(de)鑄造爐的(de)循(xun)環吹煉以(yi)及降溫(wen)除塵(chen)裝(zhuang)置。

本發明解決技術(shu)問題提供如下方案：

一種鑄(zhu)造(zao)爐(lu)(lu)的(de)循(xun)環(huan)吹煉(lian)(lian)(lian)以(yi)及降(jiang)溫除(chu)(chu)(chu)塵(chen)裝置，包括爐(lu)(lu)體(ti)(ti)，其特(te)征在于：所(suo)述(shu)(shu)爐(lu)(lu)體(ti)(ti)內具(ju)有(you)(you)熔(rong)(rong)(rong)煉(lian)(lian)(lian)室(shi)(shi)(shi)，所(suo)述(shu)(shu)熔(rong)(rong)(rong)煉(lian)(lian)(lian)室(shi)(shi)(shi)內架設(she)(she)有(you)(you)礦渣(zha)網(wang)兜，所(suo)述(shu)(shu)熔(rong)(rong)(rong)煉(lian)(lian)(lian)室(shi)(shi)(shi)的(de)底(di)部(bu)(bu)(bu)通(tong)過通(tong)孔與溶(rong)液(ye)腔(qiang)(qiang)連(lian)(lian)通(tong)，所(suo)述(shu)(shu)溶(rong)液(ye)腔(qiang)(qiang)內設(she)(she)有(you)(you)加(jia)熱底(di)座(zuo)，所(suo)述(shu)(shu)加(jia)熱底(di)座(zuo)上設(she)(she)有(you)(you)多(duo)個(ge)(ge)隔板，所(suo)述(shu)(shu)隔板將(jiang)加(jia)熱底(di)座(zuo)分割(ge)成多(duo)個(ge)(ge)熔(rong)(rong)(rong)渣(zha)腔(qiang)(qiang)，所(suo)述(shu)(shu)溶(rong)液(ye)腔(qiang)(qiang)的(de)底(di)部(bu)(bu)(bu)設(she)(she)有(you)(you)鼓(gu)(gu)氣(qi)(qi)通(tong)道(dao)(dao)(dao)(dao)，所(suo)述(shu)(shu)鼓(gu)(gu)氣(qi)(qi)通(tong)道(dao)(dao)(dao)(dao)的(de)側(ce)壁上設(she)(she)有(you)(you)多(duo)個(ge)(ge)交叉分布的(de)限流(liu)板，所(suo)述(shu)(shu)鼓(gu)(gu)氣(qi)(qi)通(tong)道(dao)(dao)(dao)(dao)的(de)底(di)部(bu)(bu)(bu)連(lian)(lian)接鼓(gu)(gu)氣(qi)(qi)管道(dao)(dao)(dao)(dao)，所(suo)述(shu)(shu)熔(rong)(rong)(rong)煉(lian)(lian)(lian)室(shi)(shi)(shi)的(de)一側(ce)設(she)(she)有(you)(you)除(chu)(chu)(chu)氧(yang)室(shi)(shi)(shi)，所(suo)述(shu)(shu)熔(rong)(rong)(rong)煉(lian)(lian)(lian)室(shi)(shi)(shi)與除(chu)(chu)(chu)氧(yang)室(shi)(shi)(shi)之間通(tong)過上、下(xia)兩循(xun)環(huan)管道(dao)(dao)(dao)(dao)連(lian)(lian)通(tong)，所(suo)述(shu)(shu)下(xia)循(xun)環(huan)管道(dao)(dao)(dao)(dao)內設(she)(she)有(you)(you)吹液(ye)管道(dao)(dao)(dao)(dao)，所(suo)述(shu)(shu)吹液(ye)管道(dao)(dao)(dao)(dao)連(lian)(lian)通(tong)外部(bu)(bu)(bu)的(de)氣(qi)(qi)源，可將(jiang)溶(rong)液(ye)從熔(rong)(rong)(rong)煉(lian)(lian)(lian)腔(qiang)(qiang)吹進(jin)除(chu)(chu)(chu)氧(yang)室(shi)(shi)(shi)，再(zai)經過上循(xun)環(huan)管道(dao)(dao)(dao)(dao)回到(dao)(dao)(dao)熔(rong)(rong)(rong)煉(lian)(lian)(lian)室(shi)(shi)(shi)，實現循(xun)環(huan)吹煉(lian)(lian)(lian)，所(suo)述(shu)(shu)熔(rong)(rong)(rong)煉(lian)(lian)(lian)腔(qiang)(qiang)內壁上設(she)(she)有(you)(you)溫度(du)傳(chuan)感器，所(suo)述(shu)(shu)爐(lu)(lu)體(ti)(ti)的(de)內壁上設(she)(she)有(you)(you)循(xun)環(huan)冷卻水通(tong)道(dao)(dao)(dao)(dao)，所(suo)述(shu)(shu)溶(rong)液(ye)腔(qiang)(qiang)通(tong)過下(xia)流(liu)通(tong)道(dao)(dao)(dao)(dao)進(jin)入到(dao)(dao)(dao)儲(chu)液(ye)槽，所(suo)述(shu)(shu)儲(chu)液(ye)槽通(tong)過下(xia)流(liu)通(tong)道(dao)(dao)(dao)(dao)下(xia)放到(dao)(dao)(dao)離心鑄(zhu)造(zao)箱內。

所(suo)述(shu)循環冷卻水通(tong)道(dao)(dao)(dao)連(lian)通(tong)循環泵，所(suo)述(shu)爐體(ti)的(de)(de)頂部連(lian)通(tong)有粉(fen)塵流(liu)通(tong)管(guan)(guan)道(dao)(dao)(dao)，所(suo)述(shu)粉(fen)塵流(liu)通(tong)管(guan)(guan)道(dao)(dao)(dao)的(de)(de)側壁上設(she)有降塵噴(pen)涂管(guan)(guan)道(dao)(dao)(dao)，所(suo)述(shu)粉(fen)塵流(liu)通(tong)管(guan)(guan)道(dao)(dao)(dao)連(lian)接除塵器。

本發明在(zai)爐(lu)體(ti)內(nei)(nei)設(she)有(you)(you)(you)熔(rong)(rong)煉室(shi)，在(zai)熔(rong)(rong)煉室(shi)內(nei)(nei)的(de)(de)(de)一側設(she)有(you)(you)(you)除氧(yang)室(shi)，通(tong)(tong)過(guo)(guo)除氧(yang)室(shi)與熔(rong)(rong)煉室(shi)之間通(tong)(tong)過(guo)(guo)上(shang)、下(xia)兩管(guan)(guan)(guan)道(dao)(dao)(dao)連通(tong)(tong)，且在(zai)下(xia)管(guan)(guan)(guan)道(dao)(dao)(dao)內(nei)(nei)設(she)有(you)(you)(you)鼓(gu)吹(chui)管(guan)(guan)(guan)道(dao)(dao)(dao)，且鼓(gu)吹(chui)管(guan)(guan)(guan)道(dao)(dao)(dao)連通(tong)(tong)外部的(de)(de)(de)氣源(yuan)，這樣可以(yi)(yi)(yi)將溶液(ye)(ye)從熔(rong)(rong)煉爐(lu)吹(chui)進(jin)除氧(yang)室(shi)，這樣實現了溶液(ye)(ye)的(de)(de)(de)循(xun)環流動(dong)，使得溶液(ye)(ye)的(de)(de)(de)純度得到提(ti)高，在(zai)熔(rong)(rong)煉通(tong)(tong)道(dao)(dao)(dao)內(nei)(nei)設(she)有(you)(you)(you)爐(lu)渣(zha)網兜，這樣可以(yi)(yi)(yi)方便除去鑄(zhu)造(zao)爐(lu)內(nei)(nei)的(de)(de)(de)礦渣(zha)，且在(zai)溶液(ye)(ye)通(tong)(tong)道(dao)(dao)(dao)內(nei)(nei)設(she)有(you)(you)(you)多道(dao)(dao)(dao)擋流板(ban)，通(tong)(tong)過(guo)(guo)在(zai)溶液(ye)(ye)通(tong)(tong)道(dao)(dao)(dao)的(de)(de)(de)底部連通(tong)(tong)鼓(gu)氣管(guan)(guan)(guan)道(dao)(dao)(dao)，這樣可以(yi)(yi)(yi)對溶液(ye)(ye)爐(lu)內(nei)(nei)的(de)(de)(de)溶液(ye)(ye)進(jin)行吹(chui)煉，再(zai)通(tong)(tong)過(guo)(guo)儲液(ye)(ye)槽將溶液(ye)(ye)排放到離(li)心鑄(zhu)造(zao)腔內(nei)(nei)進(jin)行鑄(zhu)造(zao)，同時在(zai)爐(lu)體(ti)的(de)(de)(de)側壁上(shang)設(she)有(you)(you)(you)冷卻水(shui)循(xun)環管(guan)(guan)(guan)道(dao)(dao)(dao)和降(jiang)塵管(guan)(guan)(guan)道(dao)(dao)(dao)，能夠(gou)有(you)(you)(you)效降(jiang)塵降(jiang)溫。

附圖說明

圖(tu)(tu)1為本(ben)發(fa)明的(de)結構示(shi)意圖(tu)(tu)。

具體實施方式

參見附圖，一(yi)種鑄(zhu)(zhu)造(zao)爐(lu)的循(xun)(xun)環(huan)吹煉(lian)(lian)以及降(jiang)溫除(chu)(chu)塵(chen)裝置，包括(kuo)爐(lu)體1，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)爐(lu)體1內具有熔(rong)煉(lian)(lian)室(shi)(shi)(shi)2，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)熔(rong)煉(lian)(lian)室(shi)(shi)(shi)2內架(jia)設(she)有礦(kuang)渣網兜3，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)熔(rong)煉(lian)(lian)室(shi)(shi)(shi)2的底(di)部(bu)通(tong)(tong)(tong)(tong)(tong)(tong)過通(tong)(tong)(tong)(tong)(tong)(tong)孔4與溶(rong)(rong)(rong)(rong)(rong)液(ye)(ye)(ye)腔(qiang)(qiang)(qiang)5連(lian)通(tong)(tong)(tong)(tong)(tong)(tong)，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)溶(rong)(rong)(rong)(rong)(rong)液(ye)(ye)(ye)腔(qiang)(qiang)(qiang)5內設(she)有加(jia)熱(re)底(di)座(zuo)(zuo)6，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)加(jia)熱(re)底(di)座(zuo)(zuo)6上(shang)設(she)有多(duo)個隔(ge)板(ban)7，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)隔(ge)板(ban)將(jiang)7加(jia)熱(re)底(di)座(zuo)(zuo)分(fen)割(ge)成(cheng)多(duo)個熔(rong)渣腔(qiang)(qiang)(qiang)8，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)溶(rong)(rong)(rong)(rong)(rong)液(ye)(ye)(ye)腔(qiang)(qiang)(qiang)5的底(di)部(bu)設(she)有鼓氣(qi)(qi)通(tong)(tong)(tong)(tong)(tong)(tong)道(dao)(dao)(dao)(dao)9，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)鼓氣(qi)(qi)通(tong)(tong)(tong)(tong)(tong)(tong)道(dao)(dao)(dao)(dao)9的側壁上(shang)設(she)有多(duo)個交叉分(fen)布(bu)的限(xian)流板(ban)10，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)鼓氣(qi)(qi)通(tong)(tong)(tong)(tong)(tong)(tong)道(dao)(dao)(dao)(dao)9的底(di)部(bu)連(lian)接鼓氣(qi)(qi)管(guan)(guan)道(dao)(dao)(dao)(dao)11，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)熔(rong)煉(lian)(lian)室(shi)(shi)(shi)2的一(yi)側設(she)有除(chu)(chu)氧室(shi)(shi)(shi)12，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)熔(rong)煉(lian)(lian)室(shi)(shi)(shi)2與除(chu)(chu)氧室(shi)(shi)(shi)12之間通(tong)(tong)(tong)(tong)(tong)(tong)過上(shang)、下兩循(xun)(xun)環(huan)管(guan)(guan)道(dao)(dao)(dao)(dao)13、14連(lian)通(tong)(tong)(tong)(tong)(tong)(tong)，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)下循(xun)(xun)環(huan)管(guan)(guan)14內設(she)有吹液(ye)(ye)(ye)管(guan)(guan)道(dao)(dao)(dao)(dao)15，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)吹液(ye)(ye)(ye)管(guan)(guan)道(dao)(dao)(dao)(dao)15連(lian)通(tong)(tong)(tong)(tong)(tong)(tong)外部(bu)的氣(qi)(qi)源(yuan)，可(ke)將(jiang)溶(rong)(rong)(rong)(rong)(rong)液(ye)(ye)(ye)從熔(rong)煉(lian)(lian)腔(qiang)(qiang)(qiang)2吹進(jin)除(chu)(chu)氧室(shi)(shi)(shi)12，再經過上(shang)循(xun)(xun)環(huan)管(guan)(guan)道(dao)(dao)(dao)(dao)13回到(dao)熔(rong)煉(lian)(lian)室(shi)(shi)(shi)2，實現循(xun)(xun)環(huan)吹煉(lian)(lian)，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)熔(rong)煉(lian)(lian)腔(qiang)(qiang)(qiang)2內壁上(shang)設(she)有溫度(du)傳感器14，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)爐(lu)體1的內壁上(shang)設(she)有循(xun)(xun)環(huan)冷卻水通(tong)(tong)(tong)(tong)(tong)(tong)道(dao)(dao)(dao)(dao)16，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)溶(rong)(rong)(rong)(rong)(rong)液(ye)(ye)(ye)腔(qiang)(qiang)(qiang)5通(tong)(tong)(tong)(tong)(tong)(tong)過下流通(tong)(tong)(tong)(tong)(tong)(tong)道(dao)(dao)(dao)(dao)17進(jin)入到(dao)儲液(ye)(ye)(ye)槽(cao)18，所(suo)(suo)(suo)(suo)(suo)(suo)述(shu)(shu)(shu)(shu)儲液(ye)(ye)(ye)槽(cao)18通(tong)(tong)(tong)(tong)(tong)(tong)過下流通(tong)(tong)(tong)(tong)(tong)(tong)道(dao)(dao)(dao)(dao)19下放到(dao)離心鑄(zhu)(zhu)造(zao)箱20內。

所述循環冷卻水通(tong)(tong)(tong)道連通(tong)(tong)(tong)循環泵21，所述爐體1的(de)頂部連通(tong)(tong)(tong)有(you)粉(fen)塵(chen)流通(tong)(tong)(tong)管(guan)道22，所述粉(fen)塵(chen)流通(tong)(tong)(tong)管(guan)道22的(de)側壁上設(she)有(you)降(jiang)塵(chen)噴涂管(guan)道23，所述粉(fen)塵(chen)流通(tong)(tong)(tong)管(guan)道連接(jie)除塵(chen)器(qi)24。

技術特征：

技術總結
本發明公開了一種鑄造爐的循環吹煉以及降溫除塵裝置，包括爐體，其特征在于：所述爐體內具有熔煉室，所述熔煉室內架設有礦渣網兜，所述熔煉室的底部通過通孔與溶液腔連通，所述溶液腔內設有加熱底座，所述加熱底座上設有多個隔板，所述隔板將加熱底座分割成多個熔渣腔，所述溶液腔的底部設有鼓氣通道，所述鼓氣通道的側壁上設有多個交叉分布的限流板，所述鼓氣通道的底部連接鼓氣管道，所述熔煉室的一側設有除氧室，所述熔煉室與除氧室之間通過上、下兩循環管道連通。本發明結構簡單，金屬液可以循環流動，吹煉的純度高，爐渣去除方便，減少粉塵飛揚。

技術研發人員：張家俊
受保護的技術使用者：馬鞍山市興隆鑄造有限公司
技術研發日：2017.06.29
技術公布日：2017.09.29