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一種車用風暖高效加熱器的制作方法

文檔序號:39403075發布日(ri)期:2024-09-18 11:36閱(yue)讀:15來源(yuan):國知局(ju)
一種車用風暖高效加熱器的制作方法

本技術屬于車用制(zhi)熱設備,具體涉及一種(zhong)車用風(feng)暖高效加熱器。


背景技術:

1、ptc加熱(re)(re)(re)(re)(re)(re)器(qi)是(shi)目前新(xin)能(neng)源(yuan)汽車(che)(che)普遍應用(yong)的制熱(re)(re)(re)(re)(re)(re)設備。現(xian)有(you)的ptc加熱(re)(re)(re)(re)(re)(re)器(qi)的結(jie)構(gou)形式為:在(zai)每兩個電極片之間(jian)夾(jia)持(chi)多(duo)個ptc片,兩個電極片及多(duo)個ptc陶瓷加熱(re)(re)(re)(re)(re)(re)芯(xin)(xin)片通(tong)過(guo)絕緣膜纏繞(rao)后,整體(ti)插入到鋁管(guan)內,然后通(tong)過(guo)導熱(re)(re)(re)(re)(re)(re)硅膠(jiao)壓緊(jin)固定,在(zai)壓緊(jin)過(guo)程中(zhong)容易將ptc陶瓷加熱(re)(re)(re)(re)(re)(re)片壓碎,從而使(shi)ptc加熱(re)(re)(re)(re)(re)(re)器(qi)加熱(re)(re)(re)(re)(re)(re)效果降(jiang)低(di)或無(wu)法起到加熱(re)(re)(re)(re)(re)(re)作用(yong)。同時ptc陶瓷加熱(re)(re)(re)(re)(re)(re)芯(xin)(xin)片功(gong)率(lv)低(di),一臺加熱(re)(re)(re)(re)(re)(re)器(qi)需(xu)(xu)要(yao)布置(zhi)大量ptc陶瓷加熱(re)(re)(re)(re)(re)(re)芯(xin)(xin)片,并且需(xu)(xu)要(yao)使(shi)用(yong)絕緣導熱(re)(re)(re)(re)(re)(re)膜進行絕緣,結(jie)構(gou)復雜,成本(ben)較(jiao)高,且加熱(re)(re)(re)(re)(re)(re)器(qi)體(ti)積和重量均(jun)較(jiao)大。因此(ci),為降(jiang)低(di)新(xin)能(neng)源(yuan)汽車(che)(che)的成本(ben),目前市場(chang)急需(xu)(xu)一款結(jie)構(gou)簡單,加熱(re)(re)(re)(re)(re)(re)效率(lv)穩定,成本(ben)低(di)廉的加熱(re)(re)(re)(re)(re)(re)器(qi)。


技術實現思路

1、本實(shi)用(yong)新(xin)型的(de)目的(de)在于克(ke)服現有技術(shu)的(de)不足之(zhi)處,提(ti)供一種(zhong)結(jie)構簡化、加(jia)(jia)熱效率穩定、低成本的(de)車用(yong)風暖高效加(jia)(jia)熱器(qi)。

2、本(ben)實用新型的上述目的通過以下技(ji)術方(fang)案來實現:

3、一(yi)種車用風暖(nuan)高效加(jia)熱器,其(qi)特征在于:包括加(jia)熱芯體單(dan)元(yuan)、外(wai)殼單(dan)元(yuan)以及控制(zhi)單(dan)元(yuan);

4、所(suo)(suo)述熱(re)(re)芯(xin)(xin)體(ti)(ti)(ti)單(dan)元(yuan)(yuan)(yuan)由若(ruo)(ruo)干(gan)加(jia)(jia)(jia)熱(re)(re)元(yuan)(yuan)(yuan)件(jian)、若(ruo)(ruo)干(gan)散熱(re)(re)翅(chi)片、匯流板及溫度傳(chuan)感器構成;每個(ge)加(jia)(jia)(jia)熱(re)(re)元(yuan)(yuan)(yuan)件(jian)由相變(bian)抑制(zhi)傳(chuan)熱(re)(re)板及氧化鋁陶(tao)瓷加(jia)(jia)(jia)熱(re)(re)片組合而(er)成;氧化鋁陶(tao)瓷加(jia)(jia)(jia)熱(re)(re)片上(shang)設(she)置有正極(ji)(ji)(ji)(ji)(ji)電(dian)極(ji)(ji)(ji)(ji)(ji)端(duan)(duan)(duan)(duan)子和(he)負(fu)極(ji)(ji)(ji)(ji)(ji)電(dian)極(ji)(ji)(ji)(ji)(ji)端(duan)(duan)(duan)(duan)子;若(ruo)(ruo)干(gan)加(jia)(jia)(jia)熱(re)(re)元(yuan)(yuan)(yuan)件(jian)與若(ruo)(ruo)干(gan)散熱(re)(re)翅(chi)片以依次間隔接觸方式(shi)固定連(lian)接構成加(jia)(jia)(jia)熱(re)(re)芯(xin)(xin)體(ti)(ti)(ti)單(dan)元(yuan)(yuan)(yuan)主體(ti)(ti)(ti)部分(fen),若(ruo)(ruo)干(gan)加(jia)(jia)(jia)熱(re)(re)元(yuan)(yuan)(yuan)件(jian)的(de)(de)(de)正極(ji)(ji)(ji)(ji)(ji)電(dian)極(ji)(ji)(ji)(ji)(ji)端(duan)(duan)(duan)(duan)子和(he)負(fu)極(ji)(ji)(ji)(ji)(ji)電(dian)極(ji)(ji)(ji)(ji)(ji)端(duan)(duan)(duan)(duan)子均(jun)從加(jia)(jia)(jia)熱(re)(re)芯(xin)(xin)體(ti)(ti)(ti)單(dan)元(yuan)(yuan)(yuan)主體(ti)(ti)(ti)部分(fen)的(de)(de)(de)上(shang)端(duan)(duan)(duan)(duan)伸出(chu),且(qie)所(suo)(suo)有的(de)(de)(de)正極(ji)(ji)(ji)(ji)(ji)電(dian)極(ji)(ji)(ji)(ji)(ji)端(duan)(duan)(duan)(duan)子位于一(yi)側(ce),所(suo)(suo)有的(de)(de)(de)負(fu)極(ji)(ji)(ji)(ji)(ji)電(dian)極(ji)(ji)(ji)(ji)(ji)端(duan)(duan)(duan)(duan)子位于另一(yi)側(ce);所(suo)(suo)述匯流板設(she)置于加(jia)(jia)(jia)熱(re)(re)芯(xin)(xin)體(ti)(ti)(ti)單(dan)元(yuan)(yuan)(yuan)主體(ti)(ti)(ti)部分(fen)的(de)(de)(de)上(shang)端(duan)(duan)(duan)(duan),使若(ruo)(ruo)干(gan)加(jia)(jia)(jia)熱(re)(re)單(dan)元(yuan)(yuan)(yuan)的(de)(de)(de)正極(ji)(ji)(ji)(ji)(ji)電(dian)極(ji)(ji)(ji)(ji)(ji)端(duan)(duan)(duan)(duan)子和(he)負(fu)極(ji)(ji)(ji)(ji)(ji)電(dian)極(ji)(ji)(ji)(ji)(ji)端(duan)(duan)(duan)(duan)子分(fen)別形成并聯連(lian)接;所(suo)(suo)述溫度傳(chuan)感器固定在散熱(re)(re)翅(chi)片上(shang);

5、所(suo)(suo)述(shu)外(wai)(wai)(wai)殼(ke)(ke)(ke)(ke)由外(wai)(wai)(wai)殼(ke)(ke)(ke)(ke)單(dan)(dan)(dan)(dan)(dan)元(yuan)主(zhu)(zhu)體(ti)(ti)部(bu)(bu)分(fen)(fen)及殼(ke)(ke)(ke)(ke)蓋構(gou)成(cheng),所(suo)(suo)述(shu)外(wai)(wai)(wai)殼(ke)(ke)(ke)(ke)單(dan)(dan)(dan)(dan)(dan)元(yuan)主(zhu)(zhu)體(ti)(ti)部(bu)(bu)分(fen)(fen)由扣合(he)連接(jie)的第一半外(wai)(wai)(wai)殼(ke)(ke)(ke)(ke)和第二半外(wai)(wai)(wai)殼(ke)(ke)(ke)(ke)構(gou)成(cheng),內部(bu)(bu)形成(cheng)加熱(re)(re)芯(xin)(xin)體(ti)(ti)單(dan)(dan)(dan)(dan)(dan)元(yuan)安(an)裝腔(qiang);所(suo)(suo)述(shu)加熱(re)(re)芯(xin)(xin)體(ti)(ti)單(dan)(dan)(dan)(dan)(dan)元(yuan)由上(shang)至下插裝固定于(yu)加熱(re)(re)芯(xin)(xin)體(ti)(ti)單(dan)(dan)(dan)(dan)(dan)元(yuan)安(an)裝腔(qiang),所(suo)(suo)述(shu)殼(ke)(ke)(ke)(ke)蓋固定安(an)裝于(yu)外(wai)(wai)(wai)殼(ke)(ke)(ke)(ke)單(dan)(dan)(dan)(dan)(dan)元(yuan)主(zhu)(zhu)體(ti)(ti)部(bu)(bu)分(fen)(fen)的上(shang)端,并與外(wai)(wai)(wai)殼(ke)(ke)(ke)(ke)單(dan)(dan)(dan)(dan)(dan)元(yuan)主(zhu)(zhu)體(ti)(ti)部(bu)(bu)分(fen)(fen)的上(shang)端外(wai)(wai)(wai)圍密(mi)封配合(he);

6、所(suo)(suo)述(shu)控制單(dan)元(yuan)包括高壓(ya)(ya)(ya)(ya)線(xian)(xian)(xian)束(shu)(shu)(shu)(shu)和(he)低(di)壓(ya)(ya)(ya)(ya)線(xian)(xian)(xian)束(shu)(shu)(shu)(shu);在所(suo)(suo)述(shu)殼蓋上設置有(you)高壓(ya)(ya)(ya)(ya)線(xian)(xian)(xian)束(shu)(shu)(shu)(shu)接(jie)(jie)(jie)口和(he)低(di)壓(ya)(ya)(ya)(ya)線(xian)(xian)(xian)束(shu)(shu)(shu)(shu)接(jie)(jie)(jie)口,所(suo)(suo)述(shu)高壓(ya)(ya)(ya)(ya)線(xian)(xian)(xian)束(shu)(shu)(shu)(shu)和(he)低(di)壓(ya)(ya)(ya)(ya)線(xian)(xian)(xian)束(shu)(shu)(shu)(shu)的下(xia)端(duan)分別與高壓(ya)(ya)(ya)(ya)線(xian)(xian)(xian)束(shu)(shu)(shu)(shu)接(jie)(jie)(jie)口和(he)低(di)壓(ya)(ya)(ya)(ya)線(xian)(xian)(xian)束(shu)(shu)(shu)(shu)接(jie)(jie)(jie)口插裝(zhuang)密封連接(jie)(jie)(jie);所(suo)(suo)述(shu)高壓(ya)(ya)(ya)(ya)線(xian)(xian)(xian)束(shu)(shu)(shu)(shu)引出兩(liang)導線(xian)(xian)(xian),兩(liang)導線(xian)(xian)(xian)通過匯流板分別與若干加熱(re)單(dan)元(yuan)的正極(ji)電(dian)極(ji)端(duan)子和(he)負極(ji)電(dian)極(ji)端(duan)子電(dian)連接(jie)(jie)(jie);所(suo)(suo)述(shu)低(di)壓(ya)(ya)(ya)(ya)線(xian)(xian)(xian)束(shu)(shu)(shu)(shu)與溫度傳(chuan)感器電(dian)連接(jie)(jie)(jie)。

7、而且,在(zai)相變(bian)抑(yi)制傳熱板內上端(duan)(duan)預留有安裝槽,所述(shu)氧化(hua)鋁陶(tao)瓷加熱片以兩電極端(duan)(duan)子向(xiang)上伸出的方式預埋嵌入到安裝槽內,并通過膠粘(zhan)固(gu)化(hua)方式形成(cheng)固(gu)定連接(jie)。

8、而且,所述(shu)氧化(hua)鋁陶瓷(ci)(ci)加(jia)熱片采(cai)用矩(ju)形中(zhong)空(kong)結(jie)構,所述(shu)氧化(hua)鋁陶瓷(ci)(ci)加(jia)熱片以兩(liang)電極端子向上伸出(chu)的(de)方式(shi)套裝于相(xiang)變抑制傳熱板的(de)上端部,并通過膠粘固(gu)化(hua)方式(shi)形成固(gu)定連接。

9、而且,所(suo)述匯流板由兩條平行(xing)設置(zhi)的(de)(de)(de)(de)銅(tong)排(pai)及外絕緣(yuan)(yuan)板構(gou)成,兩條銅(tong)排(pai)嵌(qian)入到(dao)絕緣(yuan)(yuan)板中,兩條銅(tong)排(pai)分別對(dui)(dui)應于若干(gan)加(jia)熱單元的(de)(de)(de)(de)正極(ji)(ji)電極(ji)(ji)端(duan)子和負極(ji)(ji)電極(ji)(ji)端(duan)子,并在銅(tong)排(pai)及絕緣(yuan)(yuan)板上設置(zhi)有與對(dui)(dui)應電極(ji)(ji)端(duan)子配合(he)的(de)(de)(de)(de)插裝(zhuang)孔(kong)(kong),通(tong)過插裝(zhuang)孔(kong)(kong)使電極(ji)(ji)端(duan)子與對(dui)(dui)應銅(tong)排(pai)電連接,且銅(tong)排(pai)與對(dui)(dui)應的(de)(de)(de)(de)電極(ji)(ji)端(duan)子通(tong)過焊接固定。

10、而且,所(suo)述(shu)第(di)(di)一(yi)(yi)(yi)(yi)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)、第(di)(di)二(er)(er)(er)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)及殼(ke)(ke)蓋(gai)均采用塑料(liao)材料(liao)制成(cheng);所(suo)述(shu)第(di)(di)一(yi)(yi)(yi)(yi)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)和(he)第(di)(di)二(er)(er)(er)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)均為左(zuo)(zuo)右(you)兩(liang)邊及底部設(she)置有折邊方(fang)(fang)形殼(ke)(ke)體,兩(liang)者形狀和(he)尺(chi)寸匹(pi)配(pei),并在(zai)第(di)(di)一(yi)(yi)(yi)(yi)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)和(he)第(di)(di)二(er)(er)(er)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)的主面(mian)上設(she)置有散熱(re)孔;在(zai)第(di)(di)一(yi)(yi)(yi)(yi)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)體和(he)第(di)(di)二(er)(er)(er)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)的左(zuo)(zuo)右(you)兩(liang)側折邊上及底部折邊上均設(she)置有相互配(pei)合(he)(he)的鎖扣結構;所(suo)述(shu)第(di)(di)一(yi)(yi)(yi)(yi)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)和(he)第(di)(di)二(er)(er)(er)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)以上端對(dui)齊(qi)的方(fang)(fang)式扣合(he)(he)配(pei)合(he)(he),并通(tong)(tong)過(guo)多組(zu)鎖扣結構形成(cheng)鎖定配(pei)合(he)(he);在(zai)第(di)(di)一(yi)(yi)(yi)(yi)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)和(he)第(di)(di)二(er)(er)(er)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)的內部形成(cheng)加熱(re)芯體單元安裝腔;所(suo)述(shu)第(di)(di)一(yi)(yi)(yi)(yi)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)、第(di)(di)二(er)(er)(er)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)在(zai)下部靠左(zuo)(zuo)右(you)兩(liang)個邊角的位置通(tong)(tong)過(guo)沿外(wai)(wai)(wai)(wai)殼(ke)(ke)厚度方(fang)(fang)向的兩(liang)個螺釘固(gu)定連接(jie);所(suo)述(shu)第(di)(di)一(yi)(yi)(yi)(yi)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)、第(di)(di)二(er)(er)(er)半(ban)(ban)(ban)(ban)外(wai)(wai)(wai)(wai)殼(ke)(ke)在(zai)上部左(zuo)(zuo)右(you)兩(liang)邊通(tong)(tong)過(guo)沿外(wai)(wai)(wai)(wai)殼(ke)(ke)寬度方(fang)(fang)向的兩(liang)個螺釘固(gu)定連接(jie)。

11、而且,所述殼(ke)蓋(gai)為設置(zhi)有環邊(bian)的(de)長(chang)方(fang)形(xing)蓋(gai)體,所述殼(ke)蓋(gai)以環邊(bian)向(xiang)下的(de)方(fang)式(shi)壓蓋(gai)于外(wai)(wai)殼(ke)單(dan)元主(zhu)體部(bu)分(fen)(fen)(fen)上(shang)(shang)端(duan),在殼(ke)蓋(gai)上(shang)(shang)端(duan)靠近四個邊(bian)角的(de)位置(zhi)分(fen)(fen)(fen)別通過一個螺釘與外(wai)(wai)殼(ke)單(dan)元主(zhu)體部(bu)分(fen)(fen)(fen)的(de)上(shang)(shang)端(duan)固定連接;所述殼(ke)蓋(gai)的(de)環邊(bian)內側與外(wai)(wai)殼(ke)單(dan)元主(zhu)體部(bu)分(fen)(fen)(fen)的(de)上(shang)(shang)端(duan)部(bu)之間留有間隙(xi),在該間隙(xi)內填充有密封膠(jiao)或密封圈(quan),使殼(ke)蓋(gai)與外(wai)(wai)殼(ke)單(dan)元主(zhu)體部(bu)分(fen)(fen)(fen)形(xing)成密封配合。

12、而(er)且,在第(di)一半殼(ke)體(ti)(ti)的(de)(de)(de)(de)內(nei)部(bu)(bu)左(zuo)(zuo)、右兩側(ce)(ce)及(ji)底(di)(di)部(bu)(bu)均設置(zhi)有(you)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)(wei)加(jia)(jia)(jia)強筋(jin)(jin)板(ban),左(zuo)(zuo)側(ce)(ce)的(de)(de)(de)(de)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)(wei)加(jia)(jia)(jia)強筋(jin)(jin)板(ban)和(he)右側(ce)(ce)的(de)(de)(de)(de)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)(wei)加(jia)(jia)(jia)強筋(jin)(jin)板(ban)均沿上下方向(xiang)均布(bu)設置(zhi),底(di)(di)部(bu)(bu)的(de)(de)(de)(de)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)(wei)加(jia)(jia)(jia)強筋(jin)(jin)板(ban)沿左(zuo)(zuo)右方向(xiang)均布(bu)設置(zhi),左(zuo)(zuo)側(ce)(ce)的(de)(de)(de)(de)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)(wei)加(jia)(jia)(jia)強筋(jin)(jin)板(ban)的(de)(de)(de)(de)右側(ce)(ce)面(mian)(mian)(mian)、右側(ce)(ce)的(de)(de)(de)(de)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)(wei)加(jia)(jia)(jia)強筋(jin)(jin)板(ban)的(de)(de)(de)(de)左(zuo)(zuo)側(ce)(ce)面(mian)(mian)(mian)及(ji)底(di)(di)部(bu)(bu)的(de)(de)(de)(de)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)(wei)加(jia)(jia)(jia)強進(jin)步(bu)的(de)(de)(de)(de)上端面(mian)(mian)(mian)分別位(wei)(wei)(wei)(wei)(wei)(wei)于同一平面(mian)(mian)(mian)上,對加(jia)(jia)(jia)熱芯體(ti)(ti)單元(yuan)形(xing)成左(zuo)(zuo)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)(wei)、右定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)(wei)及(ji)下定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)(wei);第(di)一半外殼(ke)的(de)(de)(de)(de)正(zheng)(zheng)面(mian)(mian)(mian)和(he)第(di)二半外殼(ke)的(de)(de)(de)(de)正(zheng)(zheng)面(mian)(mian)(mian)對加(jia)(jia)(jia)熱芯體(ti)(ti)形(xing)成前定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)(wei)和(he)后定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)(wei)。

13、本實用新型具有的優點(dian)和(he)積極效果(guo)為:

14、1、本實用(yong)新型將氧化鋁陶(tao)(tao)瓷(ci)(ci)加熱(re)(re)(re)技術(shu)(shu)與相(xiang)變(bian)(bian)擬制(zhi)傳熱(re)(re)(re)技術(shu)(shu)結(jie)合在(zai)一起,形成(cheng)一種(zhong)新的高(gao)效加熱(re)(re)(re)導熱(re)(re)(re)單元(yuan),該技術(shu)(shu)結(jie)構解決了(le)(le)氧化鋁陶(tao)(tao)瓷(ci)(ci)加熱(re)(re)(re)片(pian)在(zai)空氣(qi)中無法(fa)快速導熱(re)(re)(re)散熱(re)(re)(re)的問題,氧化鋁陶(tao)(tao)瓷(ci)(ci)加熱(re)(re)(re)片(pian)布置在(zai)電器腔(外殼內)內,而且不(bu)需要壓緊固定,解決了(le)(le)氧化鋁陶(tao)(tao)瓷(ci)(ci)加熱(re)(re)(re)片(pian)受到外力易(yi)碎(sui)的問題,對氧化鋁陶(tao)(tao)瓷(ci)(ci)加熱(re)(re)(re)片(pian)起到保護(hu)作用(yong),并為相(xiang)變(bian)(bian)擬制(zhi)傳熱(re)(re)(re)板提供穩定的熱(re)(re)(re)源,可持(chi)續與外界進(jin)行熱(re)(re)(re)交換。

15、2、本實用(yong)新型與ptc陶瓷加熱(re)片(pian)相比,該加熱(re)元(yuan)件結構簡單,加熱(re)效率穩定,絕緣性能(neng)好、強(qiang)度高、熱(re)膨脹系(xi)數小;

16、3、本(ben)實用新型與相同(tong)規(gui)格型號(hao)的ptc陶瓷加熱(re)器相比,該(gai)加熱(re)器加工工藝簡單,成本(ben)低廉,性能穩定,安全可靠。



技術特征:

1.一種車用風暖高效(xiao)加熱器(qi),其(qi)特征在于:包括(kuo)加熱芯體單元、外殼(ke)單元以及控(kong)制(zhi)單元;

2.根據權利要求1所(suo)述(shu)的(de)車(che)用風(feng)暖高效加熱器,其特征在于:在相變(bian)抑制傳熱板內上端預留有安裝槽,所(suo)述(shu)氧化鋁陶(tao)瓷加熱片以兩電(dian)極(ji)端子向上伸出的(de)方(fang)(fang)式預埋嵌入(ru)到安裝槽內,并通過(guo)膠粘固化方(fang)(fang)式形(xing)成固定連接。

3.根據權利要求1所述的車用風暖高效加熱(re)(re)器(qi),其(qi)特征在于:所述氧(yang)化鋁(lv)陶(tao)瓷(ci)加熱(re)(re)片(pian)(pian)采用矩形中(zhong)空結構,所述氧(yang)化鋁(lv)陶(tao)瓷(ci)加熱(re)(re)片(pian)(pian)以(yi)兩電(dian)極端(duan)子(zi)向上伸出(chu)的方式(shi)套裝于相(xiang)變抑制傳熱(re)(re)板(ban)的上端(duan)部,并通(tong)過(guo)膠粘固化方式(shi)形成固定連接。

4.根(gen)據權利要(yao)求1所述的(de)車用風暖高效加(jia)熱器,其特(te)征在于:所述匯流板(ban)由(you)兩條(tiao)平行設置的(de)銅(tong)排及外絕緣板(ban)構(gou)成,兩條(tiao)銅(tong)排嵌(qian)入到絕緣板(ban)中,兩條(tiao)銅(tong)排分別對應(ying)于若干(gan)加(jia)熱單元的(de)正(zheng)極(ji)電(dian)極(ji)端(duan)子和負極(ji)電(dian)極(ji)端(duan)子,并在銅(tong)排及絕緣板(ban)上設置有與(yu)對應(ying)電(dian)極(ji)端(duan)子配合的(de)插裝孔,通(tong)(tong)過插裝孔使(shi)電(dian)極(ji)端(duan)子與(yu)對應(ying)銅(tong)排電(dian)連接,且銅(tong)排與(yu)對應(ying)的(de)電(dian)極(ji)端(duan)子通(tong)(tong)過焊接固定。

5.根(gen)據(ju)權利要求1所(suo)述(shu)(shu)(shu)的(de)(de)車用(yong)風暖(nuan)高效加(jia)熱器,其(qi)特征在(zai)(zai)(zai)于(yu):所(suo)述(shu)(shu)(shu)第(di)(di)(di)一(yi)半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)、第(di)(di)(di)二半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)及殼(ke)(ke)(ke)蓋均采用(yong)塑料(liao)材料(liao)制(zhi)成;所(suo)述(shu)(shu)(shu)第(di)(di)(di)一(yi)半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)和第(di)(di)(di)二半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)均為左右兩(liang)邊及底(di)部設(she)置(zhi)有折(zhe)邊方(fang)形(xing)(xing)(xing)殼(ke)(ke)(ke)體,兩(liang)者形(xing)(xing)(xing)狀和尺寸(cun)匹配,并(bing)在(zai)(zai)(zai)第(di)(di)(di)一(yi)半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)和第(di)(di)(di)二半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)的(de)(de)主面上(shang)(shang)設(she)置(zhi)有散熱孔;在(zai)(zai)(zai)第(di)(di)(di)一(yi)半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)體和第(di)(di)(di)二半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)的(de)(de)左右兩(liang)側折(zhe)邊上(shang)(shang)及底(di)部折(zhe)邊上(shang)(shang)均設(she)置(zhi)有相互配合(he)(he)的(de)(de)鎖扣(kou)結構;所(suo)述(shu)(shu)(shu)第(di)(di)(di)一(yi)半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)和第(di)(di)(di)二半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)以上(shang)(shang)端對(dui)齊的(de)(de)方(fang)式(shi)扣(kou)合(he)(he)配合(he)(he),并(bing)通(tong)過(guo)(guo)多組鎖扣(kou)結構形(xing)(xing)(xing)成鎖定配合(he)(he);在(zai)(zai)(zai)第(di)(di)(di)一(yi)半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)和第(di)(di)(di)二半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)的(de)(de)內部形(xing)(xing)(xing)成加(jia)熱芯體單元(yuan)安(an)裝腔;所(suo)述(shu)(shu)(shu)第(di)(di)(di)一(yi)半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)、第(di)(di)(di)二半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)在(zai)(zai)(zai)下部靠左右兩(liang)個(ge)邊角(jiao)的(de)(de)位(wei)置(zhi)通(tong)過(guo)(guo)沿外(wai)(wai)殼(ke)(ke)(ke)厚度(du)方(fang)向的(de)(de)兩(liang)個(ge)螺釘(ding)(ding)固定連(lian)接;所(suo)述(shu)(shu)(shu)第(di)(di)(di)一(yi)半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)、第(di)(di)(di)二半(ban)(ban)(ban)(ban)(ban)外(wai)(wai)殼(ke)(ke)(ke)在(zai)(zai)(zai)上(shang)(shang)部左右兩(liang)邊通(tong)過(guo)(guo)沿外(wai)(wai)殼(ke)(ke)(ke)寬度(du)方(fang)向的(de)(de)兩(liang)個(ge)螺釘(ding)(ding)固定連(lian)接。

6.根據權利要(yao)求(qiu)1所(suo)(suo)(suo)述的(de)車用風暖高(gao)效(xiao)加熱器,其特征在于:所(suo)(suo)(suo)述殼蓋(gai)(gai)(gai)(gai)為(wei)設置有環邊(bian)的(de)長方(fang)形蓋(gai)(gai)(gai)(gai)體(ti)(ti),所(suo)(suo)(suo)述殼蓋(gai)(gai)(gai)(gai)以(yi)環邊(bian)向下的(de)方(fang)式壓蓋(gai)(gai)(gai)(gai)于外(wai)殼單(dan)元(yuan)主體(ti)(ti)部(bu)分上端,在殼蓋(gai)(gai)(gai)(gai)上端靠近四(si)個(ge)邊(bian)角的(de)位置分別通過一(yi)個(ge)螺釘與(yu)外(wai)殼單(dan)元(yuan)主體(ti)(ti)部(bu)分的(de)上端固(gu)定連接;所(suo)(suo)(suo)述殼蓋(gai)(gai)(gai)(gai)的(de)環邊(bian)內(nei)(nei)側與(yu)外(wai)殼單(dan)元(yuan)主體(ti)(ti)部(bu)分的(de)上端部(bu)之間留有間隙,在該間隙內(nei)(nei)填充有密封膠或密封圈,使殼蓋(gai)(gai)(gai)(gai)與(yu)外(wai)殼單(dan)元(yuan)主體(ti)(ti)部(bu)分形成密封配合。

7.根據權利要(yao)求(qiu)1所(suo)述的(de)車用風暖高(gao)效加(jia)(jia)熱器,其特征在于:在第一(yi)半(ban)殼(ke)體的(de)內部(bu)左(zuo)(zuo)、右(you)兩側及底部(bu)均設(she)置有(you)定(ding)(ding)(ding)位(wei)(wei)加(jia)(jia)強筋(jin)(jin)(jin)(jin)板(ban)(ban),左(zuo)(zuo)側的(de)定(ding)(ding)(ding)位(wei)(wei)加(jia)(jia)強筋(jin)(jin)(jin)(jin)板(ban)(ban)和右(you)側的(de)定(ding)(ding)(ding)位(wei)(wei)加(jia)(jia)強筋(jin)(jin)(jin)(jin)板(ban)(ban)均沿(yan)上下方向均布(bu)設(she)置,底部(bu)的(de)定(ding)(ding)(ding)位(wei)(wei)加(jia)(jia)強筋(jin)(jin)(jin)(jin)板(ban)(ban)沿(yan)左(zuo)(zuo)右(you)方向均布(bu)設(she)置,左(zuo)(zuo)側的(de)定(ding)(ding)(ding)位(wei)(wei)加(jia)(jia)強筋(jin)(jin)(jin)(jin)板(ban)(ban)的(de)右(you)側面(mian)、右(you)側的(de)定(ding)(ding)(ding)位(wei)(wei)加(jia)(jia)強筋(jin)(jin)(jin)(jin)板(ban)(ban)的(de)左(zuo)(zuo)側面(mian)及底部(bu)的(de)定(ding)(ding)(ding)位(wei)(wei)加(jia)(jia)強進(jin)步的(de)上端面(mian)分別位(wei)(wei)于同一(yi)平面(mian)上,對加(jia)(jia)熱芯(xin)體單元形成(cheng)左(zuo)(zuo)定(ding)(ding)(ding)位(wei)(wei)、右(you)定(ding)(ding)(ding)位(wei)(wei)及下定(ding)(ding)(ding)位(wei)(wei);第一(yi)半(ban)外(wai)殼(ke)的(de)正面(mian)和第二半(ban)外(wai)殼(ke)的(de)正面(mian)對加(jia)(jia)熱芯(xin)體形成(cheng)前定(ding)(ding)(ding)位(wei)(wei)和后定(ding)(ding)(ding)位(wei)(wei)。


技術總結
本技術涉及一種車用風暖高效加熱器,特點為:加熱芯體單元包括若干加熱元件、若干散熱翅片、匯流板及溫度傳感器;每個加熱元件由相變抑制傳熱板及氧化鋁陶瓷加熱片構成;若干加熱元件與若干散熱翅片依次間隔接觸固接構成加熱芯體單元主體部分;匯流板置于加熱芯體單元主體部分上端,使若干加熱單元的正極電極端子和負極電極端子分別并聯連接;溫度傳感器固定在散熱翅片上;外殼包括外殼單元主體部分及殼蓋,內部為加熱芯體單元安裝腔;控制單元包括高壓線束和低壓線束,分別固連于殼蓋上的高壓線束接口和低壓線束接口,高壓線束引出的兩導線經匯流板分別與若干加熱單元的正極電極端子和負極電極端子電連接。本技術加熱效率穩定、低成本。

技術研發人員:李瑤,陸新林,史以奇,馮建永
受保護的技術使用者:天津三電汽車空調有限公司
技術研發日:20231228
技術公布日:2024/9/17
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